Page 1
GASOLINE SHREDDER Original Operation Manual RAMBO‐HC10 (Fig. without drawbar and trailer coupling) ATTENTION! The machine is delivered without engine oil and fuel. Both the model number and serial number can be found on the nameplate on the machine. You should keep both numbers safe so that you can refer to them in the future. This manual explains the functions and applications of the machine. FOR YOUR SAFETY Read the user manual before commissioning. Safety and warning instructions must be observed! ...
Page 2
Overview 15. Shredding operation 1. Preface 15.1 What may be shredded 1.1 Information on the user manual 15.2 Shredding 1.2 Limitation of liability 16. Maintenance and repair work 1.3 Machine designation 1.4 Copyright protection 16.1 Maintenance work 1.5 Reservations 16.2 Maintenance plan 2. Intended use 16.3 Lubricants 16.3.1 Greasing the blade chassis 3. Operating hours restriction 16.3.2 Changing the engine oil 4. ...
Page 3
Preface Designation machine The designation machine replaces the trade name of the object to which this user manual ‐ see cover Read the entire text of the operation sheet ‐ refers. manual before assembly and commissioning. Use these instructions to familiarise yourself with the machine, its correct use as well as the safety ...
Intended use Operating hours restriction The gasoline shredder ‐ RAMBO‐HC10 ‐ is designed exclusively for shredding bushes, shrubs, barks and In residential and small residential estates or on branches up to a thickness of 10 cm. The machine the grounds of hospitals and nursing homes, is not suitable for preparing garden soil. shredders may not be operated all day on Sundays and public holidays as well as from 8.00 p.m. to Roots with soil, stones, glass, metal, textiles, 7.00 a.m. on workdays. ...
Safety 5.2 Safety instructions This section provides a comprehensive overview of WARNING! all important safety aspects, for adequate protection of the operator, as well as for safe and Familiarise yourself with the machine. Proper trouble‐free operation. training is a prerequisite for safe operation of this machine. Incorrect operation or operation by Failure to comply with the guidelines and safety untrained personnel may present a danger. ...
Page 6
Operating personnel Carry out all work calmly and prudently. Never leave the machine running unattended. When starting the engine, do not stand in the area WARNING! of the ejection openings. Persons who are not familiar with the user manual, children, young people under the age of Do not start shredding until the gasoline engine 18 as well as persons under the influence of has reached maximum speed. ...
Page 7
If there are any blockages on the cutting unit and any risk to the operator. The following protective ejector, switch off the engine, remove the spark measures must be observed: plug and clean the cutting unit with a suitable tool. – Tight‐fitting work clothes that do not hinder Always turn off the engine when there is a delay in movement. It is mainly used to protect against shredding or when moving the machine from one being caught by moving parts. ...
Page 8
Transport and store fuel and oil only in approved out by qualified electricians. and marked canisters. Use only original – LUMAG – spare parts and Do not transport or store fuel and oil near accessories. The use of other spare parts and combustible or highly flammable materials as well accessories may increase the risk of accidents. Any ...
Page 9
5.8 Residual dangers and protective Electrical residual dangers Direct or indirect electrical contact measures Touching live parts when electrical or defective components are open or electrical connection cables which are not properly connected can lead to injuries. WARNING! → Never touch the spark plug connector or the spark plug when the engine is running. ...
Page 10
Warning and information 5.9 Behaviour in an emergency In the event of an accident, initiate the appropriate symbols used first aid measures and request qualified medical assistance as soon as possible. When requesting assistance, provide the following There are symbols on the machine that represent important information about the product and information: instructions for use. Where it happened ‐ what happened ‐ how many ...
Page 11
Shredding of branches of all kinds Wear safety shoes with steel caps. up to max. 100 mm diameter, depending on the type of wood and freshness. Wear protective gloves. Wear eye protection. Wear hearing protection. Nameplate Equipped with model designation, year of manufacture and serial number. For spare parts orders and / or service information, please always ...
Machine overview 7.2 Gasoline engine 7.1 Shredder Adjustable deflector Ejection chute Gasoline engine Belt cover Foot Drawbar Transport wheel (2x) Infeed chute, foldable Safety bar (EMERGENCY STOP) 10 Insertion aid 11 Rubber protection flap ...
Page 13
Functions Oil drain bolt (12) The oil drain bolt is located at the rear of the engine. 8.1 Engine Fuel tank (11) There is a fuel switch under the tank. Engine switch (ignition switch) (1) The engine switch in the OFF position prevents the Centrifugal clutch machine (engine) from starting. To restart the The engine has a centrifugal clutch coupled to the engine, move the engine switch to the ON position, crankshaft. When the engine speed increases, the then ...
Technical data Foldable infeed chute (8) The infeed chute can be folded to the side for cleaning the blade drum, removing blockages and Model number RAMBO‐HC10 changing the blades. Drive 4‐stroke OHV Gasoline engine Displacement 196 cm³ Engine power, max. 4.1 kW Motor speed max. 3,600 1/min ...
Technical description 9.1.1 Safety circuit (EMERGENCY STOP) The shredder is used for shredding woody WARNING! material, preferably in the garden area. Before connecting, the engine switch must be The machine is powered by a powerful 4‐stroke turned to the OFF position. OHV gasoline engine. The blade drum ‐ with two shredding blades and a counter blade ‐ is driven by two V‐belts. ...
If you have any questions or problems with the machine, please contact us. If you have any questions or problems during installation, please contact us. You can reach us by A Basic unit with gasoline engine and rotor email: B Infeed chute, foldable C Ejection chute with adjustable deflector info@lumag‐maschinen.de or by telephone at D Wheels (2x) +49 8571/92 556‐0. E Insertion aid F Foot To simplify the assembly process, we have divided G Wheel axle the assembly instructions into several steps. H Safety bar ...
Page 17
Step 2: Mounting the wheel (G) Step 4: Mounting the infeed chute (B) axle At the lower end of the rotor frame there is a The infeed chute is mounted on the rotor frame. receptacle for mounting the wheel axle. 1. Position the infeed chute so that the fastening 1. Tilt the motor slightly forwards. rails of the infeed chute are aligned with the 2. Insert the wheel axle into the axle mount on receptacles ...
Page 18
Step 6: Mounting the insertion aid (E) Step 8: Mounting the ejection chute (C) The insertion aid is mounted on the infeed chute. The ejection chute is mounted on the rotor frame. 1. First unscrew the pre‐assembled fastening 1. Position the ejection chute so that the material (screws, nuts and washers) from the fastening holes on the rotor frame are aligned insertion aid. with the holes of the ejection chute. 2. Mount the insertion aid on the infeed chute 2.
Drive type Check engine oil level Switch off the engine and let it cool down. 1. Unscrew the oil dipstick (13). 13.1 Gasoline engine 2. Wipe the oil dipstick with a clean rag and reinsert, do not screw in. The machine is powered by a gasoline engine. For Pull out the oil dipstick again and read off the instructions on starting and stopping the gasoline oil level, if necessary fill engine oil up to the engine, ...
Page 20
13.2.2 Fuelling Refuelling 1. Set fuel switch (5) to OFF. 2. Clean the area around the fuel tank cap of dirt and foreign bodies. DANGER! 3. Unscrew the fuel tank cap (10). 4. Fill fuel tank with gasoline (ROZ95). To allow Health and explosion hazard due to combustion room for the gasoline to expand, do not fill engine. Care must be taken when handling fuel! past the bottom edge of the fuel nozzle. ...
Page 21
Commissioning When shredding, shredded material, stones and the like can splash away. No other persons or animals may be present in the ejection area = danger zone. The machine must not be set up on sloping ground. Special care must be taken to Also be careful not to damage vehicles, glass ensure that the ground does not give way windows and other objects. ...
Page 22
WARNING! Warning against hot surfaces! The engine exhaust and other engine parts become very hot during operation. Never touch the hot engine. Keep a sufficient distance from hot surfaces and keep children away from the running engine. ATTENTION! Whenever working on the machine, always wear the correct protective equipment and switch off the drive.
Page 23
14.5 Idle speed When not shredding, move the throttle lever (8) to the LOW position to reduce the load on the engine. Reducing engine speed at idle extends the lifespan of the engine, saves fuel and reduces noise levels. Switch off engine IMPORTANT NOTICE! Suddenly stopping the engine at full throttle can ...
Shredding operation In the case of blockages: Check the machine before each use for: – loose screws and nuts Switch off the engine and remove the spark plug – damaged rubber flap in the infeed chute, connector for safety reasons! replace if necessary – function of the safety circuit – Only remove shredded material lying – properly fitted protective devices and their crosswise in the chute when the engine is protective position ...
Page 25
– If the cutting unit is blocked, switch off the engine immediately to avoid overloading the engine. Remove spark plug connector and eliminate fault! Always keep hands away from infeed and ejection openings! In case of unexpected circumstances, never hesitate to operate the safety bar (EMERGENCY Branches up to Ø 100 mm, twigs, bushes or green ...
Safety goggles with side protection when working on pressurised components or in the vicinity of pressurised systems Use only original LUMAG spare parts. Other parts may cause unpredictable damage and injury. Work on the electrical equipment may only be ...
16.2 Maintenance plan The following sections describe the maintenance work which is required for optimum and trouble‐free operation. Before After After After Every Every Every As Every Maintenance work each each 1 OH* the first 25 OH* 30‐50 100 needed season use use ...
Page 28
16.3 Lubricants IMPORTANT NOTICE! Fuels and lubricants used must comply with the operating material regulations of the operator and the stated specification. Consult the supplier if necessary. Fuel Assembly Specification Filling quantity Fuel Engine Gasoline 3.6 litres ROZ95 or higher Engine oil Engine 10W‐30 or 0.6 litres ...
Page 29
To change the oil: 1. Unscrew the oil drain bolt (13) 2. Hold a suitable container (at least 2.0 litres) under the oil drain bolt 3. Tilt the machine with a 2nd person so that the oil drains off 4. Thoroughly clean the area around the oil outlet port 5. Screw in the oil drain bolt again 6. Slowly fill 0.6 litres of engine oil into the oil filler bolt ...
Page 30
To clean and / or change the air filter and / or 16.5.1 Check drive belt for wear and tension insert: To check the drive belts: 1. Loosen and remove the air filter cover 2. Wipe off dirt from the inside of the filter 1. Remove belt cover housing with a clean, damp cloth 2. If the drive belts show wear, both must be 3.
5. Screw in spark plug manually and tighten with spark plug wrench 6. Put the spark plug connector on the spark plug Interval: in case of defect or wear IMPORTANT NOTICE! Rubber protection flap A loose spark plug can overheat and damage the engine. Overtightening the spark plug can damage the thread in the cylinder head. 16.11 Cleaning the machine Guideline: Used spark plug: 1/8 ‐ 1/4 turn Check the machine for contamination after use. ...
Page 32
Transport 16.12 Checking, retightening the fastening elements Switch off the machine and secure it against being switched on again. DANGER! 1. Check all screw connections for tight fit, Danger of burns due to hot surfaces on the retighten loose screw connections if engine! necessary. If ...
Page 33
Storage Disposal Storage of the machine and temporary shutdown. If the machine is no longer serviceable and is to be scrapped, it must be deactivated and dismantled, i. e. it must be brought into a condition in which it Store the machine under the following can no longer be used for the purposes for which it conditions: was designed. – Do not store outdoors Disposal of the machine must be carried out by –...
Troubleshooting WARNING! Any faults on the machine or engine requiring major intervention must always be repaired by your LUMAG workshop or authorised specialist workshops. The warranty becomes void in the event of improper intervention. Before any troubleshooting – Switch off machine – Wait for the shredding blades to come to a standstill – Remove spark plug connector. PROBLEM POSSIBLE CAUSE PROPOSED REMEDY No fuel Fill fuel tank Recoil starter defective Repair or replace recoil starter No engine oil refill engine oil Engine is still in the cooling phase Let engine cool down ...
Page 35
LUMAG guarantees perfect quality and, without Service time: prejudice to the statutory warranty, provides a Monday till Thursday from warranty in the event of material or manufacturing 7.30 a.m. ‐ 12.00 p.m. and 1.00 p.m. ‐ 5.00 p.m. defects. The guarantee for LUMAG products is 24 Friday from 7.30 a.m. ‐ 12.30 p.m. months in the case of exclusively private use, and 12 months from the date of delivery in the case of Phone: +49 8571/92 556‐0 ...
CE Declaration of conformity In accordance with the provisions of the EC Directives Machinery Directive 2006/42/EC EMC Directive 2014/30/EU Outdoor Directive 2000/14/EC the company LUMAG GmbH Rudolf‐Diesel‐Straße 1a D‐84375 Kirchdorf a.Inn Phone: +49 8571 / 92 556‐0 Fax: +49 8571 / 92 556‐19 explains that the product Designation: Shredder Type designation: RAMBO‐HC10 complies with the essential protection requirements of the above‐mentioned EC directives. Conformity is based on the following standards: EN ISO 12100:2010 Safety of machinery ‐ General principles for design ‐ Risk assessment and risk reduction EN 13683:2003+A2:2011 Garden equipment ‐ Integrally powered shredders/chippers ‐ Safety EN ISO 14982:2009 Agricultural and forestry machinery ‐ Electromagnetic compatibility ‐ Test methods and acceptance criteria ...
Page 37
Components RAMBO‐HC10 WARNING! All repairs to the machine must be carried out by authorised qualified personnel. Have any necessary electrical work carried out only by an approved specialist. 37 ...
Page 40
Subject to change without notice! Version RAMBOHC10 (07.2022 en) LUMAG dealer can be found at www.lumag‐maschinen.de LUMAG GmbH Rudolf‐Diesel‐Str. 1a D‐84375 Kirchdorf a.Inn Germany Internet: www.lumag‐maschinen.de ...
Need help?
Do you have a question about the RAMBO-HC10 and is the answer not in the manual?
Questions and answers