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Patz Corporation 400 Operator's & Parts Manual

Material mover
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Model 400
Material Mover
Operator's/Parts
Manual
Patz Sales, Inc.
917 Business 141, P.O. Box 7
Pound, WI 54161-0007 U.S.A.
(920) 897-2251 • www.patzsales.com
PA-14968
4/97
Copyright ©1997 Patz Sales, Inc.
PRINTED IN U.S.A.

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  • Page 1 Model 400 Material Mover Operator’s/Parts Manual Patz Sales, Inc. 917 Business 141, P.O. Box 7 Pound, WI 54161-0007 U.S.A. (920) 897-2251 • www.patzsales.com PA-14968 4/97 Copyright ©1997 Patz Sales, Inc. PRINTED IN U.S.A.
  • Page 2 Patz tradition flites travel counterclockwise. since 1948. Model 400 Material Mover serial number is located on We are confident the Model 400 Material Mover will the loaded side of the front section, at the drop off end.

  • Page 3: Table Of Contents

    Contents PAGE PAGE OPERATOR SECTION...........2-18 R.H. & LH. Industrial Flite Cleaner XH, Safety .................2-5 R.H. & LH. Industrial Flite Cleaner H.D.R ..30-31 Beware of Electrical Hazards........2 Flite Wiper Assembly & Operate Equipment Safety ........2-3 Planetary Flite Cleaner Assembly ....32-33 Protect Against Physical Harm........3 Hold Down Post &...

  • Page 4: Operator Section

    Safety Safety Remember these important safety points before you to improper use. For your protection, we urge you to operate your Patz equipment. Our equipment is built follow these safety precautions and heed all safety with your safety in mind. However, accidents can hap- messages found in the manual and on safety signs on pen, even with a well designed piece of equipment due the machine.

  • Page 5: Protect Against Physical Harm

    Safety OPERATE EQUIPMENT SAFELY (Continued) Never allow anyone to stand in troughs. After using equipment, shut off and lock out power. Never allow anyone to ride on material mover chain Never leave a machine running unattended. and flites. Should equipment damage occur, immediately shut Be sure area is clear before operating material mover.

  • Page 6: Copy Of Safety Plaque

    Safety Copy of Safety Plaque Affixed Near Control Panel Read and follow signs on your material mover and in this manual. Replace any damaged safety signs. Become familiar with all controls. Safety signs with English/French and English/Spanish translations are available from Patz. Contact your Patz Dealer or Patz Sales, Inc.

  • Page 7: Safety Signs On Machine

    Safety Safety Signs on Material Mover WARNING AVERTISSEMENT ADVERTENCIA Guard is off, Se ha quitado el La protection est enlevée. protector, No acercarse. Stay clear. Prenez garde. Replacez le Colocar el protector Replace guard couvercle avant d'opérer. antes de hacer funcionar. before operating.

  • Page 8: Operation

    Operation Operation OPERATING INSTRUCTIONS 1. Make certain everyone is clear of equipment be OPERATING TIP: In freezing weather be sure to fore and during operation. free the chain and flites before starting the material mover. Free 2. Observe machine to see that it is in good working by prying or tapping.

  • Page 9: Procedure For Releasing Chain Tension

    Operation PROCEDURE FOR RELEASING CHAIN TENSION On occasion it may be necessary to reverse the direc- side of the large pulley, turn it slightly forward and tion of the material mover chain. This could be required swing the engaged brake finger away from the when servicing the reducer or if the chain jams.

  • Page 10: Adjustments

    Adjustments Adjustments ROLLER CHAIN REDUCER CAUTION: Disconnect and lock out power source before adjusting or servicing this machine. Failure to heed may result In death or personal injury. NOTE: The only adjustments on the reducer are those having to do with belt or roller chain tension. Adjust tension of the V-belt by loosening the two setscrews (A) on the tubes holding the motor mount.

  • Page 11: Planetary Speed Reducer

    Adjustments PLANETARY SPEED REDUCER CAUTION: Disconnect and lock out power source before adjusting or servicing this machine. Failure to heed may result in death or personal injury. NOTE: The only adjustment on the planetary reducer is the belt tension. 1. Adjust tension of the V-belt by loosening the nut (A) on the adjuster bolt (B).

  • Page 12: Hold Down Shoe

    Adjustments HOLD DOWN SHOE AND RETURN HOLD DOWN GUIDE Adjust height of hold down shoe and return hold down guide (A) by loosening nut (C). Turn setscrew (D) to move hold down shoe down onto chain. Adjust hold down shoe and return hold down guide so there is 1/4"...

  • Page 13: Chain

    IMPORTANT:Never mix other brands of hook and eye chain together with Patz in the same installation. Never mix Patz Model 400 and XH400 chain in an installation. The mixing of chain can lead to pre-mature wear, chain jamming and chain jumping off sprockets;...

  • Page 14: Installing Chain

    Safety CHAIN (CONT’) IMPORTANT: During the first few weeks, check chain occasionally and remove links as required. This is necessary on new installations as the chain wears Keep material mover chain snug but not overtight. Too loose a chain may cause jamming in the return corner.

  • Page 15: Adjusting Flite Cleaner

    Adjustments 203 GEARBOX, HEAVY, OR XH REDUCER ADJUSTING FLITE CLEANER Adjust flite cleaner assembly (A), on drive shaft housing with (2) bolts (B) and nuts (C). Adjust bracket so flite scraper finger strikes the flite on top next to chain. Tighten nuts (C). Fig.

  • Page 16: Installing Planetary Flite Cleaner

    Adjustments 203 GEARBOX, HEAVY, OR XH REDUCERS ADJUSTING FLITE WIPER Adjust flite wiper assembly (A), by loosening (2) bolts (B) and nuts (C), on drive shaft housing (D). Adjust flite wiper wiper assembly up or down to just contact the top of a flite. Tighten nuts (C). Fig.

  • Page 17: Lubrication

    Lubrication Lubrication WARNING: Disconnect and lockout power source before adjusting or lubricating this machine. Failure to heed may result in per- sonal injury or death. Before operating the material mover for the first time, lubricate all parts, following the instructions given below. Lubricate no less than once each month or every twenty hours of operation whichever comes first.

  • Page 18: Trouble Shooting

    Trouble Shooting Trouble Shooting Symptom Problem Solution Page Material mover chain Bearings worn in unit Replace bearings — jumping sprocket. Brake not working Make needed repairs — Sprocket out of alignment Adjust alignment — Loose chain Remove link(s) 11-12 Worn slide bottom Replace slide —...
  • Page 19 Trouble Shooting TROUBLE SHOOTING (CON’T) Symptom Problem Solution Page Chain jams in 45° Excess material coming back — or 90° corner Twisted flites Replace flites 11-12 Too many links bwtween flites Remove excess links 11-12 Loose chain Tighten chain 11-12 Material on chain Clear chain, install chain covers —...

  • Page 20: Specifications

    Specifications Specifications CHAIN: Model 400 and XH400 350' (106.68 m) " " " 2 hp. " " LENGTH: 12 ft/min (3.6 m/min) " (Calculated with 20 Ib/ft (.025 kg/m ) material.) " 50' (15.24 m) max. chain using 2 hp. motor with 36 ft/min (11 m/min) drive 500' (152.4 m)

  • Page 21: Parts Section

    Model 400 Material Mover How to Order Replacement Parts IMPORTANT: To be sure of proper operation and Figure 4 quality, replace only with genuine Patz replacement parts available from your Patz dealer. Even though parts may appear to be the same, there can be significant differences.

  • Page 22: Heavy Duly Reducer Assembly

    Figure 1 Heavy Duty Reducer Assembly PA-14968 4/97...
  • Page 23 Model 400 Material Mover Parts List for Figure 1 Part Part Description Req. Description Req. Heavy Duty Reducer Assembly..PB-3383 52 • •Key, 1/4 Sq. x 1 -5/8" Lg ....A-210 1 •Frame Assembly XH Slide ....PB-3844 53 • •External Retaining Ring ....A-1777 2 •...

  • Page 24: Xh-Reducer Assembly

    Figure 2 XH-Reducer Assembly PA-14968 4/97...
  • Page 25 Model 400 Material Mover Parts List for Figure 2 Part Part Description Req. Description Req. Reducer Assy. XH-400 ....PCA-952 48 •Bolt, Hex. Hd. 1/2-13NC x 8-1/2"..A-1299 1 •Frame..........BA-339 49 •Bolt, Hex. Hd. 1/2-13NC x 3" ..A-927 2 • •Setscrew, Sq. Hd. 1/2-13NC x 1" .A-168 50 •Nut, Hex.

  • Page 26: Gearbox Reducer Assembly

    Figure 3 Gearbox Reducer Assembly PA-14968 4/97...
  • Page 27 Model 400 Material Mover Parts List for Figure 3 Part Part Description Req. Description Req. 1 203 Gearbox ........PB-2223 36 •Bolt, Hex. Hd. 3/8-16NC x 1-1/2"..A-951 37 •Washer, Plain 3/8 Std .....A-925 203 Gearbox Assy. XH Slide..PB-3395 38 •Nut, Hex. 3/8-16NC ......A-68 2 •H.D.

  • Page 28: Planetary Drive Frame Assembly

    Figure 4 Planetary Drive Frame Assembly Planetary Chain Tightener Assembly Planetary Guard Assy. PA-14968 4/97...
  • Page 29 Model 400 Material Mover Parts List for Figure 4 Part Part Description Req. Description Req. 1 Planetary Reducer 55.7:1 45 •Bolt, Hex. Hd.1/4-20NC x 3/4" (Series 500)........PA-15969 Gr. 5 ..........A-522 2 Planetary Reducer 55.7:1 46 •Key .375 x .210 x 1-1/4" ....PA-15344 (Series 750)........PA-15970...

  • Page 30: Flites, Reducer, Pre-Cleaner Assembly

    Figure 5 203 Gearbox, Hvy. & XH Reducer, Hood Assembly, Flite Cleaner Assembly, Flite Wiper Assembly, Chain Tightener Assembly, Flites, Reducer, Pre-Cleaner Assembly PA-14968 4/97...
  • Page 31 Model 400 Material Mover Parts List for Figure 5 Part Part Description Req. Description Req. 1 Scraper Extension 36 •Bolt, Hex. Hd.1/2-13NC x 1-1/2"..A-916 R.H..........PAA-1782 36 •Bolt, Hex. Hd.1/2-13NC x 1-3/4" L.H..........PAA-1783 (For XH Only)......A-865 2 •Carriage Bolt 3/8-16NC x 1" ...A-1285 37 •Nut, Hex.1/2-13NC......A-16...

  • Page 32: R.h. & L.h. Industrial Flite Cleaner Xh

    Figure 6 R.H. & L.H. Industrial Flite Cleaner XH R.H. & L.H. Industrial Flite Cleaner Heavy PA-14968 4/97...
  • Page 33 Model 400 Material Mover Parts List for Figure 6 Part Part Description Req. Description Req. Industrial Flite Cleaner 16 •Spacer..........PA-10355 R.H. Heavy .........PC-739 17 •Spring, Extension......PA-10328 L.H. Heavy .........PC-740 18 •Brace ..........A-877 R.H. XH........PC-737 19 •Clamp Half Assy. L.H. XH ........PC-738 R.H.

  • Page 34: Planetary Flite Cleaner Assembly

    Figure 7 Planetary Flite Wiper Assembly & Planetary Flite Cleaner Assembly PA-14968 4/97...
  • Page 35 Model 400 Material Mover Parts List for Figure 7 Part Part Description Req. Description Req. Flite Wiper 18 •Industrial Scraper R.H..........PB-3376 R.H..........PA-10346 L.H ..........PB-3377 L.H ..........PA-10347 1 •Wiper Bracket .........PA-14353 19 • •Bearing, Sleeve 1 x 1-3/16 x 1"..PA-10389 2 •Flap Hanger ........PB-329 20 •...

  • Page 36: Gutter Covers, Slide Liners

    Figure 8 Hold Down Post & Shoe, Corner Wheel Assemblies, Return Corner Assembly, 90° UHMW Return Corner, Steel Liner, Single Trough Section Double Corner Wheel Assembly and Bottom, Gutter Covers, Slide Liners PA-14968 4/97...
  • Page 37 Model 400 Material Mover Parts List for Figure 8 Part Part Description Req. Description Req. 1 Hold Down Post & Slide 43 • • •Nut, Hex.1/2-13NC .....A-16 Anchor ........AA-81 44 • •90° Return Shoe ......PA-8121 2 •Setscrew, Sq. Hd. 5/8-11NC x 3"..A-343 45 •...

  • Page 38: Coupler Bracket Kits, Hold-Ln-Angle

    Figure 9 Coupler Bracket Kits, Hold-In-Angles, Wingboard, Stand Assemblies PA-14968 4/97...
  • Page 39 Model 400 Material Mover Parts List for Figure 9 Part Part Description Req. Description Req. Coupler Bracket “A” Kit ....PA-8718 Stand Assembly (16'-22') ....PAA-2505 1 •Coupler Bracket “A” ......PA-6522 Stand Assembly (24'-28') ....PAA-2506 2 •Formed Coupler Bracket....PA-6525 • Rear Brace Assembly ....PAA-677 3 •Top Coupler Angle ......PA-6524...

  • Page 40: 90° Corner Wheel Assembly & S.t.1' Slanted 60° Section

    Figure 10 S.T. 90° Corner Wheel Assembly & S.T. 1' Slanted 60° Section PA-14968 4/97...
  • Page 41 Model 400 Material Mover Parts List for Figure 10 Part Part Description Req. Description Req. S.T. 90° Return Corner Assembly 36 S.T. 1' Slanted 60° Sectlon ....PC-1115 R.H..........PA-15786 37 •Bolt, Hex. Hd.1/2-13NC x 1" ...A-73 L.H..........PA-15787 38 •Nut, Hex.1/2-13NC......A-16 1 •S.T.

  • Page 42: 10' 180° End Section, Hold Down Post Section

    Figure 11 10' 180° End Section, Hold Down Post Section Assembly, 7° Elbow Section, Long Wear Strip, 90° Corner Section Assembly, 22-1/2° Corner Section PA-14968 4/97...
  • Page 43 Model 400 Material Mover Parts List for Figure 11 Part Part Description Req. Description Req. 10' 180° End Section •90° Sub Anchor w/ UHMW Shoe ...PB-3726 90° Straight Wall R.H......PB-2158 • •Sub Anchor - UHMW ......PA-11064 90° Straight Wall L.H......PB-2159 •...

  • Page 44: 8'-20' Slides Xh

    Figure 12 8'-20' Slides XH Parts List for Figure 12 Part Part Description Req. Description Req. 1 8' Slide XH 1 14' Slide XH R.H..........PA-16205 R.H..........PA-16211 L.H..........PA-16206 L.H..........PA-16212 *2 •Bolt, Hex. Hd. 3/4-10NC x 8-1/2" 10 •6’ Front Slide Lip ......PA-16133 Grade 5........PA-4451 13 •4' Return Slide Lip......PA-16142 *3 •Washer, Plain 3/4"......PA-3819...

  • Page 45: 8'-20' Slanted Slides Xh

    Figure 13 8'-20' Slanted Slides XH Parts List for Figure 13 Part Part Description Req. Description Req. 1 8' Slanted Slide XH 1 14' Slanted Slide XH R.H..........PA-16283 R.H..........PA-16289 L.H..........PA-16284 L.H..........PA-16290 *2 •Bolt, Hex. Hd. 3/4-10NC x 8-1/2" 10 •6’...

  • Page 46: Front Slides And Slanted Front Slides

    Figure 14 Front Slides and Slanted Front Slides PA-14968 4/97...
  • Page 47 Model 400 Material Mover Parts List for Figure 14 Part Part Description Req. Description Req. 1 8' XH Front Slide *2 •Bolt, Hex. Hd. 3/4-10NC x 8-1/2" R.H..........PA-16219 Grade 5........PA-4451 L.H..........PA-16220 *3 •Washer, Plain 3/4"......PA-3819 *2 •Bolt, Hex. Hd. 3/4-10NC x 8-1/2"...

  • Page 48: Center Slides And Slanted Center Slides

    Figure 15 Center Slides and Slanted Center Slides PA-14968 4/97...
  • Page 49 Model 400 Material Mover Parts List for Figure 15 Part Part Description Req. Description Req. 1 2' Center Slide ........PA-16195 9 2' Slanted Center Slide ....PA-16273 *2 •Bolt, Hex. Hd. 1/2-13NC x 1" ..A-73 *2 •Bolt, Hex. Hd. 1/2-13NC x 1" ..A-73 *3 •Nut, Hex.

  • Page 50: Rear Slides And Slanted Rear Slides

    Figure 16 Rear Slides and Slanted Rear Slides Parts List for Figure 16 Part Part Description Req. Description Req. 1 2' Rear Slide 1 12' Rear Slide R.H..........PA-16175 R.H..........PA-16185 L.H..........PA-16176 L.H..........PA-16186 *2 •Bolt, Hex. Hd. 1/2-13NC x 1" ..A-73 6 •Return Slide Lip *3 •Nut, Hex.
  • Page 51 Model 400 Material Mover Parts List for Figure 16 Part Part Description Req. Description Req. 9 2' Slanted Rear Slide 9 12' Slanted Rear Slide R.H..........PA-16253 R.H..........PA-16263 L.H..........PA-16254 L.H..........PA-16264 *2 •Bolt, Hex. Hd. 1/2-13NC x 1" ..A-73 6 •Return Slide Lip *3 •Nut, Hex.

  • Page 52: Split Chute

    Figure 17 Split Chute PA-14968 4/97...
  • Page 53 Model 400 Material Mover Parts List for Figure 17 Part Part Description Req. Description Req. Split Chute 23 10' Return Trough......PA-12703 R.H. Planetary ......PA-14770 24 •Bolt, Hex. Hd. 1/2-13NC x 1-1/2"..A-916 L.H. Planetary ......PA-14771 25 •Washer, Lk. 1/2"......A-401 R.H. 203 Gearbox, Hvy., XH..PA-15062 26 •Nut, Hex.

  • Page 54: Reducer Beam Concrete Kit

    Figure 18 Reducer Beam Concrete Kit Parts List for Figure 18 Part Part Description Req. Description Req. Reducer Beam Concrete Kit ..PCA-949 9 •Washer, Lk. 3/4" Std.......A-1464 1 •Gutter Cleaner Beam ......PCA-948 2 •Beam Anchor ........PBA-1190 Heavy Duty Reducer Mount 3 •Side Sheet ........PB-1158 Bolt Pkg..........PAA-2554 4 •Return Wear Plate ......PB-853...

  • Page 55: Trapdoor Sections, Trapdoor Control Kit

    Figure 19 Trapdoor Sections, Trapdoor Control Kit Parts List for Figure 19 Part Part Description Req. Description Req. 3' Trapdoor Section 12 •Trapdoor Flite Wiper .......PA-4131 90° Straight Wall ......PC-658 13 •Pivot Bracket........PA-2787 Slanted 60° Wall ......PC-660 14 •Screw, Tr. Hd. 5/16-18NC x 3/4 ..A-995 1 •3' Trapdoor 15 •Nut, Hex 5/16-18NC .......A-15 90°...

  • Page 56: Trapdoor Spout Assembly, Diverter Spout Extension

    Figure 20 Trapdoor Spout Assembly, Diverter Spout Extension Parts List for Figure 20 Part Part Description Req. Description Req. Trapdoor Spout Assembly ....PAA-2502 5/16-18NC x 1/2 ......A-1175 1 •Spout End ........PC-194 11 •Nut, Hex. 5/16-18NC ......A-15 2 •Spout Side “A” ........PC-195 12 •Screw, Mach.

  • Page 57: Cover Assemblies

    Figure 21 Cover Assemblies Parts List for Figure 21 Part Part Description Req. Description Req. 10' Cover Assembly 5 •Screw, Mach., Truss Hd. 90° Straight Wall .......PAA-2117 5/16-18NC x 1/2 ......A-1175 1 •10' Cover.........PC-157 6 •Nut, Hex. 5/16-18NC ......A-15 2 •10' Return Side Extension ....PB-3737 7 •Joint Cover........PB-3738 3 7°...

  • Page 58: End Spout

    Figure 22 End Spout Parts List for Figure 22 Part Part Description Req. Description Req. End Spout ........PAA-2559 10 •Nut, Hex. 5/16-18NC ......A-15 1 •Spout Slide........PC-206 11 •Spout Extension......PB-1188 2 •Adjusting Bar, Short ......PB-1190 12 •Mounting Bracket ......PBA-1206 3 •Adjusting Bar, Long......PB-1189 13 •Clamp Angle........PA-5422 4 •Spout Hinge ........PCA-1002 14 •Bolt, Hex.

  • Page 59: Numerical Parts List

    Model 400 Material Mover NUMERICAL PARTS LIST PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. A-15 29,33,39,41, A-456 21,25 A-952 52,53,54,55,56 A-460 A-955 35,39,41 A-16 21,23,25,27,29, A-472 27,29 A-957 31,33,35,37,39, A-473 23,37,45 A-959 21,25 41,45,47,48,49, A-475...
  • Page 60 Model 400 Material Mover NUMERICAL PARTS LIST PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. AA-81 BA-340 PA-5356 AA-83 35,39,41 BA-341 PA-5358 21,23 AA-84 35,39,41 BA-342 PA-5367 AA-87 BA-343 PA-5422 AA-89 BA-344 PA-5832 AA-92 BA-349 PA-5833...
  • Page 61 Model 400 Material Mover NUMERICAL PARTS LIST PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PA-9549 PA-14297 PA-16141 47,48,49 PA-9550 23,25,27 PA-14335 PA-16142 42,43,47,48,49 PA-9551 PA-14336 PA-16143 42,43,47,48,49 PA-9553 PA-14338 PA-16144 42,43,47,48,49 PA-9560 PA-14341 PA-16145 42,43,45,47,48,49...
  • Page 62 Model 400 Material Mover NUMERICAL PARTS LIST PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PA-16225 PA-16304 PB-1161 PA-16226 PA-16305 PB-1188 PA-16227 PA-16306 PB-1189 PA-16228 PA-16756 PB-1190 PA-16229 PAA-13 PB-1281 27,29 PA-16253 PAA-20 PB-1612 PA-16254 PAA-26...
  • Page 63 Model 400 Material Mover NUMERICAL PARTS LIST PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO. PB-3734 PC-1132 PB-3736 PC-1133 PB-3737 PC-1134 PB-3738 PC-1135 PB-3740 PC-1136 PB-3807 PC-1137 PB-3844 21,25 PC-1138 PB-3849 PC-1143 PB-3909 PC-1146 PB-3910 PC-1147...

  • Page 64: Warranty

    Warranty ONE-YEAR/2080-HOUR LIMITED WARRANTY ON MACHINES All Patz equipment (exclusive of tires, submersible pumps, electronic scales, motors, engines, cutting knives, thrower blades, flexible hose and cable) is warranted for the relevant warranty period to be free of defects in material and workmanship under normal use and service.

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