IFYIL GT 40 Plus User Manual
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IFYIL GT 40 Plus User Manual

Pellet boiler
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GT 40 - GT 60
Plus
Plus
PELLET BOILER
USER GUIDE

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Summary of Contents for IFYIL GT 40 Plus

  • Page 1 GT 40 - GT 60 Plus Plus PELLET BOILER USER GUIDE...
  • Page 2 İFYIL TERMO İKLİMLENDİRME SAN. ve TİC. LTD. ŞTİ. CONTACT INFO Web site: www.ifyil.com.tr Phone : +90 (850) 346 0 362 Fax: +90 (362) 266 94 43 E-mail: info@ifyil.com.tr Adress: Kavak Organize Sanayi Bölgesi 3. Cad. No.11 Kavak/Samsun/TÜRKİYE...
  • Page 3 1-2 Operating Instructions 2- SAFETY DEVICE 3- FUEL SPECIFICATION 4- TECHNICAL SPECIFICATION 5- MAIN PARTS AND DIAMENTIONS 5-1 GT 40 Plus Diamentions 5-2 GT 60 Plus Diamentions 5-3 GT 40-60 Plus Parts 6- INSTALLATION 6-1 Operating Environment 6-2 Electrical Connections...
  • Page 4 6-8 Fuel Tank Installing 6-9 Automatic Turbulator & Ash Cleaning System Motor Connections 7- CONNECTION SCHEMAS 7-1 Pump Socket Connections 7-2 Fuel Supply Motor Connection 7-3 Prosestat Connection 8- MAINBOARD CONNECTION SCHEMA 9- CONTROL PANEL 9-1 MB100Information Menu 9-2 User Menu 9-3 Error Codes 9-4 Chrono setup menu 9-5 NG21 Information Menu...
  • Page 5 So, please read this userguide carefully before starting to use our boiler and keep it as a reference in any case. This user guide; - GT 40 Plus - GT 60 Plus Includes products. Information This symbol highlightens the significant details for correct usage of boilers.

  • Page 6: Important Notice

    1- IMPORTANT NOTICE • Read the operating instructions carefully before using the product. • Installation should be done according to the legislation of the country where the product will be established. • This is a pellet boiler, so, please only use wood pellet as fuel. •...
  • Page 7 • The product should only be used as intended. Different uses cause hazards. • Do not open the covers and sections where the electrical equip- ment is located, without disrupting the main energy of the system. • Do not touch the wet hand as the product is an electrical appli- ance.
  • Page 8 • Our company does not accept any responsibility for problems due to installation of the boiler in unsuitable places. • If using room thermostat, it should be placed at least 1,5 m from the floor. It should not be placed where the temperature changes continuously and heat loss is observed.

  • Page 9: Safety Devices

    Therefore, necessary precautions should be taken against lime. Customers not obeying the above requirements and schemas cannot claim any right for any problem. In any case, contact your dealer or IFYIL. 2- SAFETY DEVICES • On-Off Switch • Closed Expansion Tank •...

  • Page 10: Fuel Specification

    3- FUEL SPECIFICATION Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material comes from the lignin which is contained in the wood itself, and allows the production of pellets without the use of glues or binders.
  • Page 11 0,007 In standby mode Tel. +90 850 346 0 362 Manufacturer: İFYIL TERMO İKLİMLENDİRME SAN. TİC. LTD. ŞTİ. www.ifyil.com.tr Kavak OSB 3. Cad. No: 11 Kavak/Samsun/TURKEY info@ifyil.com.tr ( ** ) Tank volume = 20 x Pr with Prindicated in kW *** ) For the preferred fuel Pn equals Pr (****) PM = par�culate ma�er, OGC = organic gaseous compounds, CO = carbon monoxide, NOX = nitrogen oxides...
  • Page 12 In standby mode 0,007 Tel. +90 850 346 0 362 Manufacturer: İFYIL TERMO İKLİMLENDİRME SAN. TİC. LTD. ŞTİ. www.ifyil.com.tr Kavak OSB 3. Cad. No: 11 Kavak/Samsun/TURKEY info@ifyil.com.tr ( ** ) Tank volume = 20 x Pr with Prindicated in kW *** ) For the preferred fuel Pn equals Pr (****) PM = par�culate ma�er, OGC = organic gaseous compounds, CO = carbon monoxide, NOX = nitrogen oxides...
  • Page 13 Measured Values Technical Specifications GT 40 Plus GT 60 Plus Fuel consumption (Min.-Maks.) kg/h 2,7-9,35 4,2-14 Maksimum Permissible operating T. Minimum maximum operating pressure Test pressure Boiler Water Volume Recommented flue pipe draft 12 + 2 Fuel tank capacity kg-lt...
  • Page 14 5- MAIN PARTS AND DIAMENSIONS 5-1 GT 40 Plus Diamensions...
  • Page 15 5-2 GT 60 Plus diamensions...
  • Page 16 5-3 GT 40-60 Plus Parts Definition Fuel Tank Cover Boiler Top Cover Chimney Fan Box Boiler Hot Water Outlet Chimney Fan Safety Valve / Manometer Connection Terminal Box Mainboard Intervention Cover Time Relay Boiler Cold Water Inlet On/Off Boiler Front Cover Air Vent Control Panel Automatic Turbulator/Ash Cleaning Motor...

  • Page 17: Installation

    6- INSTALLATION 6-1 Operating Environment • If the boiler is placed on a flammable floor, appropriate insulation measures must be taken. • If the boiler is placed close to the flammable walls, the wall must be insulated. • The place where the device is to be placed should bear the weight of your device and ensure that the static conditions are appropriate.

  • Page 18: Electrical Connections

    6-2 Electrical Connections First insert the power cable into the back of the boiler, then insert the cable outlet. Opening the back of the boiler on / off switch to turn on O : Close your boiler, bringing the open position. | : Open A voltage regulator using is required in areas O : Kapalı...

  • Page 19: Plumbing Connections

    Plumbing Connections * Example schema - 1 F İ * Example schema - 2 F İ...
  • Page 20 * Example schema - 3 F İ * Example schema - 4 F İ...

  • Page 22: Heating Circulation Pump

    6-3-2 Anti Condensation Valve Connection Schema Anti condensate valve; By automatically adjusting the temperature of the water entering the boiler to the calibration value (55 C), it prevents the condensation of water vapor in the smoke. Anti condensate valve is a system in which the boiler is circulated to the outlet water to bring it to the appropriate temperature.
  • Page 23 6-3-4 Gate Valve Anticondens should be applied to prevent the heating circulating pump from being damaged when the valve is closed. 6-3-5 Three Way Mixing Valve The mixing valve is a mixing valve that brings the hot water from the heating system to the desired temperature by mixing it with the cooling water in the heating system.
  • Page 24 * Ways of avoiding them; • The chimney should be cleaned at least 2 times per year, depending on the fuel quality. • Correct and appropriate chimney selection should be made. • Ensuring that the sealing and smoke in the chimney pipe and must be made in isolation.

  • Page 25: Suitable Shapes Of Chimney

    • The boiler chimney pipe inner diameter is 130 mm. • Horizantal chimney's duct and vertical chimney's pipe should be made of durable materials for heat, corrosion and condensation. • The boiler flue pipe should not be extended by puncturing the window or wall.
  • Page 26 Figure 5.3 Improper chimney shapes Figure 5.4 Chimney connection types...
  • Page 27 HOUSES AND OFFICES NOT OBEYİNG THE ABOVE MENTIONED STANDARDS ARE POTENTIAL FOR FIRE AT ANYTIME AND CARBON MONOXIDE (CO) GAS LEAKAGE. PLEASE FOLLOW THE ABOVE MENTIONED INSTRUCTİONS! BY SO, CLIENT ACCEPTS IN ADVANCE THAT IN SUCH CASES MANUFACTURER DOESN’T HAVE ANY RESPONSIBILTIES CLIENT NOT FULFILLING ABOVE MENTIONED REQUIREMENTS IN SCHEMAS CANNOT CLAIM ANY RIGHT OR COMPENSATION.
  • Page 28 6-9 Automatic Turbulator & Ash Cleaning System Motor Connec- tions Figure 6.7 • Insert wedge 3 in Figure 4.3 into the slot on the motor shaft 2. • Install motor 2 into ring 4 so that it engages in the keyway. (Picture 6.7) •...
  • Page 29 7-2 Fuel Supply Motor Connection CONDENSER Yellow Black Motor White 7-3 Prosestat Connection FLOOR FLOOR UPRIGHT HORIZONTAL CABLE CONNECTION FLOOR HOSE CONNECTION (BLACK) HOSE CONNECTION (BLACK)
  • Page 30 8- MAINBOARD CONNECTION SCHEMA MB100...
  • Page 31 NG21...

  • Page 32: Control Panel

    Room Thermostat The bridge located on inputs 24-25 on the motherboard (IN 5) can be removed and the room thermostat can be connected instead. 9- CONTROL PANEL MB100 Crona active Date and Clock Mon 14:26 Ignition Pow. Com. Situation / Error Code P1 man Pellet 1 D1 D2 D3 D4 D5...

  • Page 33: Information Menu

    Function Exit Menu/Submenu Ignition and extinguishing (push for 3 seconds), Reset errors (push for 3 seconds), Enable/disable chrono Enter in User Menu 1/submenu, Enter in User Menu 2 (push for 3 seconds), Save data Enter in Visualizations Menu, Increase Activation chrono time band Enter in Visualizations Menu, Decrease Function Fuel supply motor ON...
  • Page 34 9-2 User Menu Power In this menu is possible to modify the combustion power of the system. It can be set in modality automatic or manual. In the first case the system chooses the combustion power. In the second case the user selects the desired power.

  • Page 35: Error Codes

    9-3 Error Codes SYSTEM Description PHASE Boiler water temperature too high error. (This Blok Er01 alarm is active even when the system is turned Prosestat error. Blok Er02 Extinguishing at low flue temperature Blok Er03 Extinguishing at high water temperature Blok Er04 Blok...
  • Page 36 9-4 Chrono Setup Menu This Manu allows selecting the programming modalities and the Ignition/Ex- tinguishing time slots. Modality It allows selecting the desired modality, or disable all set programming. Disable • enter modification mode through the key P3 Daily • select the chosen modality (Daily, Weekly or Week end) Weekly •...
  • Page 37 9-5Information Menu NG21...
  • Page 39 9-6 User Menu...
  • Page 41 9-7 Chrono Setup Menu...

  • Page 42: Fuel Calibration

    10-OPERATING First Fire • The pellets feeder, not provide the required amount of pellets in the tank is not full every first firing. So the pellets tank, make sure that the pellets fall into the pellets feeder. • If not successful after several test burn, make sure the correct positioning of the combustion pot.
  • Page 43 Before starting the calibration process, place a bowl where you can weigh the pellet at the drop point of the pellet. (If there is no pellet in the feeding auger, press the “Set” key. In Loading menu, move the state to On position. After to place the pellet in the bowl that you have placed, loading menu can do "off”) Press the "Set”...
  • Page 44 GT 40 Plus GT 60 Plus Gr/6dk Gr/6dk 3350 3600 3500 3800 3650 4000 4200 3800 4400 3950 4600 4100 4800 4250 5000 4400 5200 4550 5400 4700 5600 4850 5800 5000 6000 5150 6200 5300 6400 5450 5600 6600...

  • Page 45: Detailed Description

    12- PUMP WARNING LAMP If the product is equipped with a Wilo pump with frequency converter: DETAILED LED COLOUR MEAN DESCRIPTION The pump is operating Normal Operation normally. Solid Green Light Pump will try to take the air in the system for 10 minutes.

  • Page 46: Maintenance And Cleaning

    13- MAINTENANCE and CLEANING All cleaning of your stove, while your stove is not lit (when cold case) and make the electrical connection closed position. When cleaning your stove; Do not use Flammable, explosive, flammable etc chemicals that may pose a hazard. Clean the glass of your stove with a damp, soft cloth and a surface cleaner.
  • Page 47 In the combustion chamber, it is provided to automatically clean the particles formed by the combustion process. Combustion Chamber Automatic Cleaning Periods; When the product is turned off by the user, • • When the product enters Standby mode, • When there is a power failure and power is restored (Error: ER15), •...
  • Page 48 Ash Box Cleaning • Unfold the numbers 1 • Then remove the ash tray 2. Open the number 1 • Remove cover 3 as shown in the figure • Clean the ash box and reassemble. • You can do this once a week. •...
  • Page 49 Turbulator – Smoke Pipe Cleaning a) Automatic Turbulator Cleaning In the smoke pipes, cleaning of the particles caused by the combustion process is provided automatically. Every time the boiler is switched off, the system will be activated at the specified time intervals to perform automatic turbulator cleaning.
  • Page 50 a.3. Electrical Circuit Diagram Picture 10.4: Electrical Circuit Diagram The Electrical Circuit Diagram Elements are numbered in Figure 10.4. ( 1 )..Time Roles ( 2 )...Motherboard ( 3 )..On – Off ( 4 )..Motor ( 5 )..Condenser...
  • Page 51 b. Manual Turbulator Cleaning In cases where the Automa�c Turbulator Cleaning System is not opera�ng, the following steps should be followed; • Remove the manual turbine cleaning arm interven�on cover on the side of the boiler. • The cleaning arm is then a�ached to the sha�. •...

  • Page 52: Problems, Causes And Solutions

    PROBLEMS, CAUSES and SOLUTIONS PROBLEMS POSIBLE CAUSES SOLUTIONS Check the On / Off button. No Energy Supply Boiler does not start. The fuse may have blown. The fuse must be checked. Insufficient fuel Calibration is required. consumption When the boiler in Maintain your device as Routine maintenance may operation the...
  • Page 53 Ignition could not be Restart the ignition completed. There may have been a Restart the ignition The boiler runs a power outage. few minutes and Smoke channels may be Clean the smoke channels then the switches closed. There may be a Call the authorized temperature sensor error.
  • Page 54 Make sure the room contains enough oxygen or is ventilated, the fresh There may not be enough air intake is not blocked. combustion air. Check the wicks, air ducts and cover. Pellets pile up in the combustion Use dry or suitable pot, the cover glass Pellets are damp or standard pellets.

  • Page 55: Significiant Instructions For Effective Using

    • In case of fire, please switch off the boiler and plug off, ventilate the room, call the emergency fire department. Service Calls www.ifyil.com.tr Any right cannot be claimed due to the changes or modifications or wrong use of spare parts.

  • Page 56: Certificate Of Warranty

    Kavak OSB Kavak/ Production Date: SAMSUN/TÜRKİYE Warranty Time: Two Years +90 (362) 266 94 43 Max Reperation Time: Twenty Working Days Phone: Fax: +90 (362) 266 94 43 info@ifyil.com.tr E-Mail: Authorized Signature&Stamp IMPORTER / DEALER CUSTOMER Name: Name Surname: Address:...

  • Page 57: Warranty Conditions

    WARRANTY CONDITIONS The warranty period starts from the delivery date of the product and is two (2) years. The product is fully in warranty, except for the glass and cast parts. In case the product is found to be defective, Article 11 of the Law No. 6502 on Consumer Protection;...
  • Page 58 Product will out of Warranty when installation/any change made by non authorised personnel or services. Warranty does not covers any damages due to set up ifyil pellet stoves in open air areas, wet places, humid places or any place which directly related to all these places.
  • Page 59 “Time to heat up most efficiently” WE LOVE WORLD PELLET FOUR POWERFUL SYSTEM ADVANTAGES STYLISH DESIGN CENTRAL HEATING MODERN HEATING HOT WATER SOLUTIONS STOVE&FIREPLACE www. .com.tr...

This manual is also suitable for:

Gt 60 plus

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