Siemens SITRANS TR200 Operating Instructions Manual

Temperature transmitter

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Operating instructions manual (78 pages)

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SITRANS TR200/TR300

SITRANS

Temperature transmitter

SITRANS TR200/TR300

Operating Instructions

7NG3032-*JN00 SITRANS TR200 7NG3033-*JN00

SITRANS TR300

06/2010

A5E01071992-03

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Introduction

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General safety notes

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Description

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Installation

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Connecting

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Operation

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Functional safety

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Commissioning

___________________

Functions

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Service and maintenance

___________________

Technical data

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Dimension drawings

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Spare parts and accessories

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Summary of Contents for Siemens SITRANS TR200

Page 1 Temperature transmitter ___________________ SITRANS TR200/TR300 Connecting ___________________ Operation Operating Instructions ___________________ Functional safety ___________________ Commissioning ___________________ Functions ___________________ Service and maintenance ___________________ Technical data ___________________ Dimension drawings ___________________ Spare parts and accessories 7NG3032-*JN00 SITRANS TR200 7NG3033-*JN00 SITRANS TR300 06/2010 A5E01071992-03...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Table Of Contents
Connector pin assignment ......................24 Connection diagrams ........................25 5.4.1 Sensor/input ..........................25 5.4.2 Auxiliary power supply/current loop 4 to 20 mA and test terminals ..........27 5.4.3 Coding profiles ..........................27 Notes on measuring current......................28 Test terminals for output signal....................28 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 4 Table of contents Operation..............................29 Operating and parameterizing the SITRANS TR200/TR300 ............29 Operating the with SITRANS TR200 PC/laptop and modem ............. 29 SITRANS TR300 operation......................31 6.3.1 Operation using a HART modem and SIMATIC PDM ..............31 6.3.2 Operation with HART communicator ..................32 Functional safety............................
Page 5 9.21 Individual password protection (SITRANS TR300 only) ..............65 Service and maintenance ........................67 Technical data ............................69 11.1 Technical data..........................69 11.2 Digital measuring error.........................76 Dimension drawings ..........................79 Spare parts and accessories ........................81 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 6 Table of contents SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 7: Introduction
The following table shows the most important changes in the documentation compared to each previous edition: Edition Remark First edition 04/2007 Revision of content and layout 09/2008 Nameplate has been revised, functional safety as new inclusion 06/2010 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 8: Notes On Warranty
The contents of this programming manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable warranty conditions.
Page 9: General Safety Notes
● For explosion-proof devices: They are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems. ● They are trained or instructed in maintenance and use of appropriate safety equipment according to the safety regulations. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 10: Laws And Directives
● Canadian Electrical Code (CEC) (Canada) ● The working reliability regulation (Germany) Further provisions for hazardous areas, these are for example: ● IEC 60079-14 (international) ● EN 60079-14 (formerly VDE 0165, T1) (EU, Germany) SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 11: Measures
The damage to a module caused by overvoltage cannot normally be detected immediately, it only becomes apparent after a longer period of operating time has elapsed. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 12 General safety notes 2.5 Measures SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 13: Description
● Installation on a DIN rail to DIN EN 60715 ● The transmitters are freely programmable, for example their sensor activation and measuring range. – SITRANS TR200 with a special modem in connection with the SIPROM T software – SITRANS TR300 via the HART protocol ● Electrical isolation ●...
Page 14: Structure Of The Nameplate
⑫ Description Marking (TAG) ⑬ ⑭ Ex marking with EX data Place of manufacture ⑮ ⑯ Firmware revision Hardware revision ⑰ Communications Figure 3-1 Layout of a nameplate using SITRANS TR200 as an example SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 15: Operating Principle
⑦ Auxiliary power supply Output current Test Test terminals for temporary connection of an amperemeter Figure 3-2 SITRANS TR200/TR300 function block diagram Mode of operation of transmitters ① ● The sensor supplies an electrical signal ② ● This signal is converted to a digital signal in an analog-to-digital converter ③...
Page 16: Communication
Description 3.5 Communication Communication 3.5.1 Overview SITRANS TR200 This device version does not have an interface to HART. The parameters of the SITRANS TR200 can only be set in the "Offline" state using the modem for SITRANS TH100/TH200/TR200. SITRANS TR300 The device has a parameter assignment interface according to the HART specification.
Page 17: Hart Communication With Supply From A Voltage Source
Description 3.5 Communication 3.5.2 HART communication with supply from a voltage source Figure 3-3 HART communication with supply from a voltage source SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 18: Hart Communication With Supply From A Feed Splitter
Load ≥ 250 Ω is relevant only if HART communication is performed via this branch. Otherwise for variant ① ② load 0 to 650 Ω Figure 3-4 HART communication with supply from a feed splitter SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 19: Installation
IP6X degree of protection. CAUTION Electromagnetic Compatibility If the sensor is installed outside a closed building, you must check the transmitter for correct functioning following a lightning stroke. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 20 Installation SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 21: Connecting
 At an ambient temperature T ≥ 60 °C, use heat-resistant cables approved for an ambient temperature of at least 20 K higher.  Use cables with wires that have a maximum cross-sectional area of 2.5 mm SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 22: Safety Notes When Connecting In Hazardous Areas
60 V. Be sure to observe the construction directives valid at the construction location for electrical resources in hazardous areas. In Europe, this is the standard EN 60079-14. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 23 Additional requirements for use in dust explosion protected areas Install the transmitter in an enclosure suitable for the respective type of dust and corresponding Zone in accordance with the inspection certificate valid in your country. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 24: Connecting The Auxiliary Power Supply
Test terminals (test) for measuring the output current using an amperemeter 3 (+) and 4 (-) Auxiliary power supply U , output current I 5, 6, 7 and 8 Connection of sensors, see terminal diagrams SITRANS TR200/TR300 (Page 25) Figure 5-1 Connector pin assignment SITRANS TR200/TR300 SITRANS TR200/TR300...
Page 25: Connection Diagrams
Cold junction compensation Calculation of mean value/ compensation/fixed value with external Pt100 in two- with external Pt100 in three- differential value with internal wire input wire input cold junction compensation Line resistance for correction is programmable. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 26 Connecting 5.4 Connection diagrams Voltage measurement Current measurement See also Connector pin assignment (Page 24) SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 27: Auxiliary Power Supply/Current Loop 4 To 20 Ma And Test Terminals
Auxiliary power supply/current loop 4 to 20 mA and test terminals Test terminals (Test) Auxiliary power supply connection/4 to 20 mA 5.4.3 Coding profiles Coding profile for SITRANS TR200/TR300 Coding profile for SITRANS TR200/TR300 with protection against explosions (intrinsically safe) without protection against explosions 4 3 2 1...
Page 28: Notes On Measuring Current
Therefore, the following instructions must be complied with in the parameter assignment software SIPROM T for SITRANS TR200 and SIMATIC PDM or HART communicator for SITRANS TR300: ● Sensor class selection = Millivolt transmitter ●...
Page 29: Operation
Operating the with SITRANS TR200 PC/laptop and modem NOTICE Parameters may only be assigned to the SITRANS TR200 in the "offline" state using the parameter assignment modem and the SIPROM T operating software. Any 4 to 20mA current loop connected to the transmitter needs to be disconnected before parameters are assigned.
Page 30 TR200 Note After parameter assignment of the SITRANS TR200, switch off the power supply to the transmitter only after the LED on the device flashes red or lights up green and remains lit. For detailed information on parameter assignment of the transmitter, refer to the operating instructions for the following products: ●...
Page 31: Sitrans Tr300 Operation
● The load in the circuit must be at least 250 Ω, refer to the circuit diagram in chapter HART communication with supply from a voltage source (Page 17) ● Operation is via the SIMATIC PDM parameterization software. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 32: Operation With Hart Communicator
Letters are selected by confirming the corresponding shift button first. Refer to the operating instructions of the HART communicator for further information about operation and technical data. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 33: Functional Safety
Description The sensor, logic unit/control system and final controlling element combine to form a safety- instrumented system, which executes a safety function. Failure signal Figure 7-1 Example of a safety-instrumented system SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 34 In case of a fault, the control system generates a failure signal of < 3.6 mA or > 22 mA for the connected positioner, which switches the associated valve to the specified safety position. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 35: Safety Integrity Level (Sil)
60 to 90 % SIL 1 SIL 2 SIL 3 90 to 99 % SIL 2 SIL 3 SIL 4 > 99 % SIL 3 SIL 4 SIL 4 As per IEC 61511-1, Section 11.4.4 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 36 ● The configuration level of the firmware is blocked against unauthorized operation. ● The function requires SIL of less than 4. The device fulfills these conditions. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 37: Device-Specific Safety Instructions
● Functional safety to SIL 2 under IEC 61508 or IEC 61511-1, from firmware version FW: as of 1/1/2005 (with order option C20 only) ● Explosion protection for corresponding versions ● Electromagnetic compatibility in compliance with EN 61326 ● EC Declaration of Conformity SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 38: Settings
If there is no password protection, you may have to deal with undesirable changes in the configuration of the device. We recommend that you enable password protection for your device after checking the safety function. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 39: Behavior In Case Of Faults
When ordering replacement devices, please specify the serial number of the original device. The serial number can be found on the rating plate. The address of the responsible SIEMENS repair center, contacts, spare parts lists, etc. can be found on the Internet.
Page 40: Safety Characteristics
40 °C for an extended period of time. ● The calculation of error rates is based on a MTTR of 72 hours. The maximum application time of the SITRANS TR200 or TR300 in a safety application is 20 years. Replace the device after this time.
Page 41: Commissioning
– Constant red light: Indication of errors in the device, e.g. RAM-, ROM-, EEPROM-, CHECKSUM-, WATCHDOG-, STACK error or violation of the permitted ambient temperature limits and if the minimum supply voltage for the device is not reached. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 42 Commissioning 8.2 LED operating indicator SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 43: Functions
General information You can operate the SITRANS TR300 using either the SIMATIC PDM parameterization software or the HART communicator. You can operate the SITRANS TR200 using the SIPROM T parameterization software. The following functions are available to you when operating the SITRANS TR300/TR200: ●...
Page 44 – Sensor calibration function with selectable trimming range within the limits of the measuring range – Calibrating the analog output: for SITRANS TR200 from 4 to 16 mA, for SITRANS TR300 from 4 to 20 mA – Factory reset: Resetting the operating data to the factory settings –...
Page 45: Broken Wire Monitoring
● Rising characteristic: Full scale value is greater than start of scale value. ● Falling characteristic: Full scale value is less than start of scale value. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 46: Measured Value Offset
● External with Pt100: an external Pt100 measures the cold junction temperature in this version. You can connect the Pt100 to the transmitter in two-wire or three-wire input. The cold junction is compensated on the basis of the current temperature of the external Pt100. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 47: Calculation Of Differential Value/Mean Value
Current transmitter function (only for SITRANS TR300) You can use this function to switch the transmitter into constant current mode for test purposes. In that case, the output current no longer corresponds to the process variable. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 48: Alarm Current
Recommended setting range for lower fault current range and lower control range limit ⑦ Recommended setting range for upper fault current range and upper control range limit Figure 9-1 Current limits with output signal 4 to 20 mA SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 49: 9.13 Sensor Calibration
● Use the operating software to command the transmitter to load this process value. SITRANS TR200 uses SIPROM T operating software, SITRANS TR300 uses SIMATIC PDM operating software or the HART communicator.
Page 50 Figure 9-2 Sensor calibration Note If any of the following device parameters is changed by re-parameterization, a two point sensor calibration of SITRANS TR200/TR300 performed specifically for a customer is automatically reset:  Sensor class  Sensor type  Interface ...
Page 51: Current Sensor Calibration (D/A Trim)
B→C: Change in gradient trim 4 mA C Characteristic curve after current transmitter trim 20 mA Figure 9-3 Current transmitter trim See also Application example: Current input calibration at 4 mA and 20 mA (Page 52) SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 52: Application Example: Current Input Calibration At 4 Ma And 20 Ma
2. Read the measured value at the ammeter. 3. Enter the measured current value using the operating software. The transmitter uses this value for gradient correction of the current. The value for 4 mA is not affected by this. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 53: Special Characteristic Curve
The maximum number of sampling points is restricted to 30 pairs of values. The individual pairs of values are entered as a percentage of the set measuring span. Figure 9-4 Principle of customer-specific characteristic curve correction SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 54 ● The x-values must rise monotonously when the characteristic curve is input, the y-values must rise or fall monotonously. ● The x-values do not have to be input in equidistant intervals. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 55 0 °C 15 mV i = 4 50 % 55 % 175 °C 35 mV i = 5 90 % 95 % 375 °C 40 mV i = 6 100 % 100 % 400 °C SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 56 The following pair of values must be transferred to the parameter assignment software for the characteristic curve correction of the pair of values i = 3: X[3] = 20 % and Y[3] = 20 %. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 57: Factory Parameters
Are all reset to 0 h Runtime meters, field device Are not reset Min/max pointers PV Are all reset to 0 Min/max pointers for electronics temperature Are not reset Manufacturer data sensor Are not reset SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 58: Diagnostics
9.17.1 Diagnostics functions The diagnostic concept of the SITRANS TR200 and the SITRANS TR300 envisages that a diagnostic warning can be set in the parameters for diagnostic functions that are used for monitoring limit values. A diagnostic interrupt can be set in the parameters for diagnostic functions that are used for monitoring error conditions.
Page 59: Diagnostics Warnings
Measured value out of the measuring range Status Unchanged Green Output saturation warning Status Unchanged Green Measured value (PV) outside the sensor limit Status Unchanged Green Electronics temperature outside the limit Status Unchanged Green Only in TR300 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 60: Violations Of Specification
Use the software tool SIPROM T or SIMATIC PDM to carry out the reset:  SIPROM T menu item for SITRANS TR200: Device ➜ Device status ➜ Device reset after ambient temperature error ...
Page 61: Operating Hours Counter In Temperature Classes
– Sensor connection – Sensor factor The parameter assignment software SIPROM T for SITRANS TR200 or SIMATIC PDM or HART communicator on SITRANS TR300 can read out the operating hours counters. The operating hours counters are automatically stored to the non-volatile memory once an hour.
Page 62: Slave Pointer
Resetting the min/max pointer is only possible for the measured value. A reset is performed: ● At the user's request ● Automatically when any of the following parameters is changed in the device: – Sensor class – Sensor type – Interface – Sensor connection – Sensor factor SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 63: Simulation (Only For Sitrans Tr300)
For safety reasons, all simulation data are held only in the working memory. This means that when the device is restarted any simulation which may be active will be shut down. Figure 9-5 Block diagram of simulation SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 64 Upper value – lower value Step width = Increment The duration between two consecutive simulation values is predefined by the step duration. The analog output follows the simulated values when simulating for the first primary measured value. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 65: Individual Password Protection (Sitrans Tr300 Only)
 Store your new password in a secure location.  Consult the Siemens contact person in your region to receive your "super pin".  When you activate the password protection in the device, write protection will be set automatically after the device has been switched on.
Page 66 Functions 9.21 Individual password protection (SITRANS TR300 only) SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 67: Service And Maintenance
Service and maintenance The transmitter is maintenance-free. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 68 Service and maintenance SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 69: Technical Data
Can be switched on/off (default value = ON) Measuring range Can be set in the parameters (see table in chapter Digital measuring error (Page 76)) Min. measuring span 10 °C (18 °F) Characteristic curve Linear to temperature or special characteristic curve SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 70 Digital measuring error (Page 76)) Min. measuring span 5 or 25 Ω (see table in chapter Digital measuring error (Page 76)) Characteristic curve Linear to resistance or special characteristic curve Prerequisites: same resistance for all three lines. SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 71 Can be set in the parameters Min. measuring span Min. 40 ... 100 °C (72 ... 180 °F) (see table in chapter Digital measuring error (Page 76)) Characteristic curve Linear to temperature or special characteristic curve SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 72 < 260 ms dead time) Attenuation Software filter 1st order 0 ... 30 s (can be set in the parameters) Protection Against reverse polarity Electrical isolation Input for output DC 2.12 kV (AC 1.5 kV) SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 73: Measuring Accuracy
< 0.02 % of the measuring span in the first Long-term drift (start of scale value, measuring  month span) < 0.2 % of the span after one year  < 0.3 % of the span after five years  SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 74 II 3(1) G Ex ia/ic IIC T6/T4  II 3 G Ex ic IIC T6/T4  II 2(1) D Ex iaD/ibD 20/21 T115 °C  II 3 G Ex nA II T6/T4 Type of protection "Non-sparking resources"  SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 75: Factory Setting
11.1 Technical data Factory setting Factory setting Pt100 (IEC 751) In three-wire input Measuring range 0 ... 100 °C (32 ... 212 °F) Fault current 22.8 mA Sensor offset 0 °C (0 °F) Attenuation 0.0 s SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 76: 11.2 Digital Measuring Error
-60 ... +250 (-76 ... +482) 10 (18) 0,1 (0.18) Digital measuring errors for resistance-type transmitters Input point Measuring range Minimum span in [Ω] Digital accuracy [Ω] [Ω] Resistance 0 ... 390 0,05 Resistance 0 ... 2200 0,25 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 77 50 (90) 2 (3.6) Digital measuring errors for millivolt transmitters Input point Measuring range in mV Minimum measuring Digital accuracy in μV span in mV Millivolt transmitter -10 ... +70 Millivolt transmitter -100 ... +1100 SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 78 Technical data 11.2 Digital measuring error SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 79: Dimension Drawings
For electrical data see PTB 07 ATEX 2032 X WARNING: POTENTIAL ELECTROSTATIC CHARGING HAZARD - SEE INSTRUCTIONS ! WARNUNG: GEFAHR DURCH ELEKTRO- STATISCHE ENTLADUNGEN - SIEHE BETRIEBSANLEITUNG ! TAG: Range: Description: Type: Message: Error: Figure 12-1 SITRANS TR200/TR300 dimensional drawing SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 80 Dimension drawings SITRANS TR200/TR300 Operating Instructions, 06/2010, A5E01071992-03...
Page 81: Spare Parts And Accessories
Spare parts and accessories Name Order number SITRANS TR200 temperature transmitter for installation on DIN rails, two-wire technology 4 to 20 mA, programmable, with electrical isolation, with documentation on CD Without explosion protection  7NG3032-0JN00 With explosion protection according to ATEX type of protection ...
Page 82 Spare parts and accessories ООО “РусАвтоматизация” 454010 г. Челябинск, ул. Гагарина 5, оф. 507 тел. 8-800-775-09-57 (звонок бесплатный), +7(351)799-54-26, тел./факс +7(351)211-64-57 info@rusautomation.ru; русавтоматизация.рф; www.rusautomation.ru...

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