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Related Manuals for Sankosha AHP-654-V2
Summary of Contents for Sankosha AHP-654-V2
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Page 1: Instruction Manual
AHP-654-V2 Instruction Manual For your safety, please read this Instruction Manual carefully and understand all instructions before starting operating of the machine. If at any time you have any questions, please do not hesitate to contact us. - Page 2 Welcome Thank you for choosing our AHP-654-V2 (Laundry Press). This machine was delivered to you after thorough inspection at our plant. Please read this manual carefully for proper usage of this machine. Product Specifications Model AHP-654-V2 Power Single phase 100-230V 0.4-0.2A 50/60Hz...
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Page 3: Table Of Contents
Table of Contents INSTRUCTION MANUAL ............1 Safety Guidelines ....................4 Hazardous Area ....................7 Electrically Live Area ..................... 7 Range of the Machine in Motion ................8 High Temperature Area ................... 9 Safety Labels on the Machine ................10 Parts Name ...................... -
Page 4: Safety Guidelines
Sankosha cannot be held legally responsible for any injuries to operators or damages to the machine caused by alterations to the machine or operations not described in the machine manual. - Page 5 Do not put a finger or metal into the machine should be performed only by an authorized or Control Box. Sankosha distributor or by qualified personnel who has read this manual. It may cause electric shock or explosion. Improper installation or rigging of this machine may result in shock, injury or burn.
- Page 6 It may cause electric shock without power-off. ■ Check and cleaning Electric plugs and electric sockets need to be checked and cleaned periodically. If you find any damage, call us or your Sankosha distributor. Breakage can cause electric shock and fire. ■ Adequate space Adequate space around the machine should be secured for service and maintenance.
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Page 7: Hazardous Area
Hazardous Area Electrically Live Area DANGER Control box has terminals with lethal voltage. -Only trained maintenance personnel can open the box. -Turn off the power before opening the box. Ignoring this warning will result in serious injury or death due to electric shock. -
Page 8: Range Of The Machine In Motion
Range of the Machine in Motion WARNING The machine has a certain range of motion. Keep your hands away from the range of the machine in motion during operation. Before starting check-up or maintenance, turn off the air and power first. Ignoring this warning could result in serious injuries. -
Page 9: High Temperature Area
High Temperature Area CAUTION The machine has Press Heads which get extremely hot during operation. Never touch the pressing surface during operation. Do not also touch these areas for 30 minutes after the steam turns off. Ignoring this warning may result in burns. -
Page 10: Safety Labels On The Machine
Safety Labels on the Machine ⑦ ⑦ ⑩ ⑧ ⑧ ① ⑦ ① ③ ⑨ ② ⑥ ⑤ ⑪ ④ (Inside Control Box) ⑪ ① ② ③ It may cause electric shock. ④ Before opening Control Box or maintenance, always turn the power off. High pressure air! ⑤... -
Page 11: Parts Name
Parts Name Main device Front Left Start Button Power Lamp Emergency Stop Button Reset Button Right Start Button Control Box Left Safety Bar Rear Right Safety Bar Upper Press Lower Press Steam Inlet Steam Outlet Solenoid Valve Combination (Air Inlet) -
Page 12: Control Box Switch Position
Control box switch position ② ③ ④ ⑤ ② ① ⑧ ⑦ ⑥ ① Power Switch The switch is for the main power. Black Button is for turning the Power ON. Red Button is for turning the Power OFF. ② Left / Right Start Button When both buttons are pressed at same time, press will start. -
Page 13: Operation Procedures
Operation Procedures Follow the procedure for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. Provide Air Check whether air pressure is set at 0.5MPa. 0.5MPa Low air pressure can cause a malfunction. If the pressure does not reach its standard level, set the air pressure properly following the procedure below. -
Page 14: Turn The Power On
Power Lamp Turn the Power On ○ The power is ON by pressing the black button at Front of the Control Box. → The power lamp will light up. Power Switch Control Box Set the Garment ・Beware of pinching hands or garment by moving part during the operation. -
Page 15: After Operation Is Over
3. Press the Left and Right Start Buttons at the same time. →The Upper Press Head presses garment. Caution ※ If you release either Right or Left Start Button before the Upper Press Head closes completely, it Left Start Button returns to the initial position. -
Page 16: Cover/Pad Change Instruction
Cover/Pad Change Instruction Please turn off the power when replacing cover & padding. Please let the Caution machine cool down completely before replacing cover & padding. Ignoring this warming may result in burns. ① Remove the cover spring, loosen the string and remove the cover. (Figure-1) Cover extension springs get hot. -
Page 18: Daily Maintenance
Use “Item Check List” for checking the correct service procedures. If at any time you have any questions, please do not hesitate to contact your Sankosha dealer or us. Check Item List... -
Page 19: Check Item (Daily)
Check Item (Daily) Air Pressure： Figure-1 Please check whether the air pressure gauge of a regulator has a specified pressure (0.5MPa). 0.5MPa ［How to Adjust Pressure］ ①Pull the adjustment knob up ②Turn the knob to adjust air pressure Figure-1 ・ Clockwise → Pressure will increase ・... - Page 20 Steam Pressure Check the steam pressure （0.5MPa）. ※If the steam pressure does not reach the required level; it may adversely affect the garment finishing quality. Cock Steam trap check： Figure-3 Check to see if the Steam Trap works properly. If not, it may malfunction. If the trap is our recommended OVK’s trap, open the cock and discharge the drain.
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Page 21: Check Item (Monthly)
Check Item (Monthly) Oil Quantity Check for Oil Damper : Figure-5 Oil Cap Remove oil replenish bolts and make sure that the oil level is not less than 5mm from Oil Inlet. If oil level Oil Damper is less than 5mm, replenish oil (Mobil DTE 768 or the oil which fitted in with ISO VG68) till 5mm from Oil Inlet. -
Page 22: Item Check List
Item Check List Check Item (Daily) Item Air Pressure Regulator /Mist Separator Steam Pressure Steam Trap Cover Press surface Emergency stop Item Air Pressure Regulator /Mist Separator Steam Pressure Steam Trap Cover Press surface Emergency stop Check Item (Monthly) Item Oil Damper Check Item (Yearly) Item... -
Page 23: Spare Parts List
Spare Parts List Index 1: Front Diagram 2: Rear Diagram 3: Cover Diagram... -
Page 24: Front Diagram
1 ：Front Diagram REV:2 Front Diagram 3DAHP654-V2-051-1... - Page 25 Front Ｄｉａｇｒａｍ REV：3 Part Name Part number Q'ty Remarks 101 Push Button Switch 21I086 Start SW （Right/Left） 102 Power Lamp 21M020 103 Push Button Switch 21I107 EMG SW (Red) 104 Push Button Switch 21I162 Reset 105 Breaker Switch 21C004 106 Timer Relay 21F052 ～0090：21F031 107 Switch...
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Page 26: Rear Diagram
2 ：Rear Diagram REV:2 Rear Diagram 3DAHP654-V2-052-1 Ｒ Ｌ... - Page 27 Rear Ｄｉａｇｒａｍ REV：2 Part Name Part number Q'ty Remarks 201 Ｃｏｉｌ Spring H0G014 202 Ｃｏｉｌ Spring Ｈ0G015 Spring A H0D001 204 Push Button Switch 21I085 Safety Guard （left/ right） Spring B H0D002 206 Rod End E5A012 207 Rod End E5A011 208 Oil Dumper F0J001 (L=No.53,R=No.69)
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Page 28: Cover Diagram
3： Cover Diagram REV:2 Cover Diagram 3DAHP654-V2-053-2... - Page 29 Cover Diagram REV：2 Part Name Part Number Q'ty Remarkｓ 301 Lpwer Press Cover S1E014 302 Lower Press Spring Felt Pad13mm S1E015 303 Mesh Mat H7B005 304 Pipe Cover S1E021 305 Cover Spring Set CSP-UNT-008...
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Page 30: Attached Diagram
Attached Diagram Sensor Diagram Electric Connection Diagram 1/1 Steam Piping Diagram Air Connection Diagram... - Page 31 Senser（Push Button) Diagram SW2：Left Safety Bar SW3:Right Safety Bar SW5：Left Start Button SW1:Emergency Button SW4：Reset Button SW6:Right Start SQ1:Press Arm Senser...
- Page 33 Steam Piping Diagram ①Y Strainer ：FC KY-4-G3 15A 80Mesh ②Flexible Hose ：3/8X800(B） ③Flexible Hose ：3/8x800(B）...
- Page 36 AHP-654-V2 Rev.4 2019. 10...
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