Related Manuals for Sankosha LP-690E-V3
Summary of Contents for Sankosha LP-690E-V3
- Page 1 LP-690E-V3 Instruction Manual For your safety, please read this Instruction Manual thoroughly. If at any time you have any questions, please do not hesitate to contact us.
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Page 3: Instruction Manual
Welcome Thank you for choosing our LP-690E-V3. Single Collar Cuff Press This machine was delivered to you after thorough inspection at our plant. Please read this manual carefully for proper usage of this machine. Product Specifications Model LP-690E-V3 Power Single phase 230V 0.03kW... -
Page 4: Table Of Contents
Table of contents INSTRUCTION MANUAL ............1 Safety Guidelines ................ 3 Hazardous Area ................5 Electrically Live Area ................. 6 Range of the Machine in Motion ..............7 High Temperature Area ................8 Safety Labels on the Machines ........... 10 Main Device ................ -
Page 5: Safety Guidelines
Sankosha cannot be held legally responsible for any injuries to operators or damage to machines caused by alterations to machines or operations not described in the machine manual. - Page 6 Do not place your hands or any foreign should be performed only by an authorized objects in the area. Sankosha dealer or by qualified personnel. Incorrect installation or rigging of this machine may It may cause an electrical shock or explosion.
- Page 7 CAUTION ■ Maintenance of warning labels The labels need to be cleaned and changed if necessary. It may cause an accident. ■ Inside use only The machine must be located inside a facility. Don’t place it in a damp or wet area. It may cause an accident.
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Page 8: Hazardous Area
Hazardous Area Electrically Live Area DANGER Control box has terminals with lethal voltage. -Only qualified professionals can open the cover. -Shut off the power before opening the cover. Ignoring this warning will result in serious injury or death due to electrical shock. -
Page 9: Range Of The Machine In Motion
Range of the Machine in Motion WARNING The machine has moving and rotating parts. Keep all body parts away from the machine during rotation. Before starting check up or maintenance, turn off the air and power first. Ignoring this warning could result in serious injuries. -
Page 10: High Temperature Area
High Temperature Area CAUTION The machine has surfaces that get extremely hot during operation. Never touch hot surfaces during and 30 minutes after the steam has been turned off. Ignoring this warning may result in burns. -
Page 12: Safety Labels On The Machines
Safety Labels on the Machines Please be sure to check that nobody is on the periphery of the machine while operating the ① machine. Operate the machine alone. High-pressure air! ② Before maintenance, close air valve and drain residual pressure. It may cause electric shock. -
Page 13: Main Device
Main Device Main Unit... -
Page 14: Control Box
④ Control Box ② ③ ⑥ ⑤ ① ① Main Switch Pushing the black button, the machine will turn ON. ② Emergency Stop Button When you push the emergency stop button, the machine will return to it’s original position, during any process, safely. -
Page 15: Control Panel
Control panel ⑨ ① ② ③ ④ ⑤ ⑥ ⑧ ⑦ ① Collar・Cuff Button (If you push this button, the green light will turn on.) When this button is pushed, both the cuff (Middle press) and collar (Upper press) will press. When turning this button off (green light goes off), only the collar area (upper press head) works. - Page 16 About the display of cover counter and press counter Maximum counter is 9,999,999. The counter shows twice due to the limited space of Display Window. First it shows upper 3 digits. Turn the Set/Select Dial to the right next. It shows lower 3 digits next. When displaying the upper 3 digits, there will be a period placed in the window to denote which set of numbers the user is currently viewing.
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Page 17: Operation Procedures
Operation Procedures Follow the procedure for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. 1. Provide Air The standard air pressure of this machine is set at 0.6Mpa. Please make sure with the pressure gauge that the air pressure is 0.6Mpa. Air Inlet Pressure Gauge (0.6Mpa) -
Page 18: Provide Steam
2. Provide steam The standard steam pressure of this machine is set at 0.6Mpa. Please make sure that the steam pressure is 0.6Mpa (85psi). If the steam pressure does not reach the required level, it may adversely affect the shirt finishing quality. ... -
Page 19: Set The Shirt
・Be careful not to insert a hand or a shirt during the working process. ・Be careful not to touch the metal parts on garment setting up. CAUTION It may cause burn. 5. Set the shirt ① Set the cuffs on the cuff tables. See picture on right. （*See page 20 ）... -
Page 20: After Operation Is Over
Press both start buttons at once. ⑤ → Collar Press Head will come down and press the collar. Caution ＊ Do not release the start button until the collar press head is completely down, otherwise it will release the press head. Tips ＊... -
Page 21: Other Operations
Other Operations How to Reset Emergency Stop Pressing the emergency stop button or safety bars will make all operations stop and will return the machine to the start position. The display will display“E 1” （Emergency button） “E 2”（Left safety bar）and “E 3 ”（Right safety bar）. -
Page 22: About The Collar Cuffs Button
About the Collar Cuffs Button When you turn the Collar and Cuffs button off on the control panel (The green lamp will turn off when you do,) it is possible to press shirts with only the upper press. Therefore, areas like the placket of the shirt can be easily processed. -
Page 23: Cover/Pad Change Instruction
Turn the power off before doing this operation. Use a cover supplied by Sankosha. Using another company’s cover may give a bad finish. Sankosha takes no responsibility if you do not use factory original covers & padding. 1. How to change the Collar Cover/Pad ①... - Page 24 ⑤ Set cover extension rods on collar cover. (long 2 rods) (Figure-3) Cover extension rod (long) Figure-3 ⑥ Put collar cover on middle press and hook spring hook on cover extension rods. (Front and rear - 2 place, Right and left - 2 place) (Figure-4) Spring hook Beware that the hook are very hot just after steam stop.
- Page 25 How to change Cuff Cover/Pad 2． When working continuously from changing the collar cover, provide air to raise up the Middle Press to its upper position. Remove the cuff cover plate near the lower press prior to the work of changing the cover. ①...
- Page 26 ④ Insert the cuff silicone (small) into the pouch of the double felt pad (small). (Figure-3) Rough surface of the silicone should be facing that side like Figure-4. Put the silicone deep inside. There should be about 8mm gap. (Figure-4) Figure-3 Figure-4 ⑤...
- Page 27 ⑦ Make sure the screws and nuts are covered with the felt pad, and install the cuff cover. (Figure-6) Make sure the surface of cover (with name tag and string) is facing outside of the machine. (Figure-6) Tie the string firmly to avoid any wrinkles. Figure-6 ⑧...
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Page 28: Service Menu
Service Menu It is extremely dangerous in Control Box. WARNING Do not touch anywhere unless otherwise specified. When the service button (BP1) on board in control box is pushed, initialization of volume setting and check of program version and running time are possible as well as input test, output test, volume function setting, dip function setting, and timer setting. - Page 29 ■Service Menu List (Please see “Service Menu Explanation” for further details.) Display Displayed word Function Input test 1 is operated. Input test 2 is operated. Output test is operated. Each volume setting. Dip function setting. Time setting displayed in display window. Initialization of volume setting is operated.
- Page 30 2. In2 (Input test 2) ・ After 1.2 process, when is displayed, push ④Enter button. ・ When ⑤Set/Select Dial is turned, input display number registered in software (Table -1) is displayed by turns. The lamp of ③Short button will be turned on if displayed input sensor is in ON setting.
- Page 31 diP（dip function setting） ・ After 1, 2 process, when is displayed, push ④Enter button. ・ After display number (table4) is selected with ⑤Set/Select Dial, when ④Enter button is pushed, present setting is displayed. Setting is changed with ⑤Set/Select Dial and push ④ Enter button to save it.
- Page 32 7. Def（Volume setting initialization） Display by Operation Procedure 1 and 2. Press ④Enter Button to select. ・OFF" shows up at the Display Window. Turn ⑤Set/Select Dial to set it "ON". ・Press ④Enter Button again, All the settings return to the factory original setting. 8.
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Page 33: Trouble Shooting
◎ During the operation, an error number shows up at the Display Window on the Operation Panel if something is wrong. Check below List, and take the necessary action. Call your dealer or Sankosha if the normal operation does not resume. It is extremely dangerous in Control Box. - Page 34 (1) Error description Error (2) Error detail number (3) Check contents 1. Middle press close overtime error 2. Time until middle press presses is over time set up by Vol.1. 3. (1)When you touch magnet to sensor at the head side of cylinder, the red light of sensor … does light ・・・...
- Page 35 (1) Error description Error (2) Error detail number (3) Check contents 1. Right start button error 2. Right start button remains pushed when power supply is turn on. 3. (1) If the right start button is released this error should disappear, if it does not check that nothing is holding down the button.
- Page 36 (1) Error description Error (2) Error detail number (3) Check contents 1. Middle press speed error 2. Sensor turns on within 0.60 second after middle press goes down. 3. (1) Check the air manometer shows (0.6MPa) and adjustment air. (Refer to 15page) (2) Turn speed controller on the side of the middle press cylinder head side clockwise to adjust the speed.
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Page 37: Daily Maintenance
Use “Item Check List” for checking the correct service procedures. If at any time you have any questions, please do not hesitate to contact your Sankosha dealer or us. Check Item List... -
Page 38: Check Item (Daily)
Check Item (Daily) 1. Air Pressure： Figure-1 Please make sure if the air pressure gauge at the regulator is at the standard level. See “Main Devices” and “Operation Procedure* Provide Air” in the Instruction Manual for the installation location and standard pressure level. -
Page 39: Check Item (Annual)
Steam Trap： Figure-4 Faucet Check to see if the Steam Trap works properly. If not, it may malfunction. If the trap is our recommended OVK’s trap, open the faucet and discharge the drain. Close the faucet after discharge. ※Steam Trap OVK YH-15H （Recommended）... -
Page 40: Item Check List
Item Check List Check Item (Daily) Item Air Pressure Regulator /Mist Separator Steam Pressure Steam Trap Cover Press surface Emergency stop Item Air Pressure Regulator /Mist Separator Steam Pressure Steam Trap Cover Press surface Emergency stop Check Item (Annual) Item Regulator / Sludge filter Photocopy this checklist for ongoing maintenance... -
Page 41: Spare Parts List
Spare Parts List Index 1 : Front Diagram 2 : Rear Diagram 3 : Steam Piping 4 : Cover Diagram... -
Page 42: Front Diagram
1 : Front Diagram REV:1 Front Diagram 3DLP690J-V3-051-1... - Page 43 Front Diagram REV：1 Part Name Part Number Q'ty Remark 101 Coil Spring H0E007 102 Coil Spring H0E041 103 Cover Spring Unit CSP-UNT-005 104 Coil Spring H0E046 105 Coil Spring H0E068 106 Push Button Switch 21I171 EMG SW (Red) 107 Push Button Switch 21I170 Reset (Blue) 108 Push Button Switch...
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Page 44: Rear Diagram
2 : Rear Diagram REV:1 Rear Diagram 3DLP690J-V3-052-1... - Page 45 Rear Diagram REV：1 Part Name Part Number Q'ty Remark 201 Cylinder B0W019 Upper Press Speed Controller C1A058 203 Cylinder B0W028 Upper Press Arm 204 Speed Controller C1A059 Cylinder Sensor B5A007 Sensor Band B5C004 Joint C0H019 207 Speed Controller C1G015 208 Coil Spring H0E011 209 Cylinder B0W029...
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Page 46: Steam Piping
3 : Steam Piping REV:1 Steam Piping 3DLP690J-V3-053-1... - Page 47 Steam Piping REV：1 Part Name Part number Q'ty Remark 301 Flex. Hose A6B020 302 Flex. Hose A6B016 303 Flex. Hose A6B019 304 Flex. Hose A6B015 305 Flex. Hose A6B021 306 Y Type Strainer J2M014 307 Steam Gauge J0A003...
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Page 48: Cover Diagram
4 : Cover Diagram REV:1 Cover Diagram 3LP690J-V3-054-1... - Page 49 Cover Diagram REV：1 Part Name Part number Q'ty Remark 401 Collar Cover S1C065 402 Collar Spring Felt Pad 10mm S1C066 403 Collar Silicon Sponge S1C067 404 Cuff Cover(Right) S1C074 405 Cuff Cover(Left) S1C075 406 Cuff Double Felt Pad(Large) S1C076 407 Cuff Silicon Sponge(Large) S1C078 408 Cuff Double Felt Pad(Small) S1C077...
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Page 50: Diagram
Diagram ・Sensor Diagram ・Electric Connection Diagram 1/4～4/4 ・Steam Piping Diagram ・All Air System... - Page 51 Sensor Diagram SB05：Left Safety Bar SB06：Right Safety Bar SB03：Left Start Button SB01：Emergency Button SB02：Reset Button SB04：Right Start Button SQ01：Close Middle Press End Sensor SQ02：Close Upper Press Arm Sensor SQ03：Close Upper Press Arm End Sensor...
- Page 56 Steam Piping Diagram ① Flexible Hose : 3／8×850L（B） ② Flexible Hose : 3／8×700L（B） ③ Flexible Hose : 3／8×470L（B） ④ Flexible Hose : 3／8×350L（B） ⑤ Flexible Hose : 3／8×250L（B） ⑥ Pressure Gauge : AMT7／16 60φ 1.6MPa ⑦ Y TYPE Strainer : SY-5 80MESH 15A...
- Page 58 Sankosha Manufacturing Co.,Ltd. 988 Kanoya Cho, Hachioji, Tokyo 193-0815 JAPAN T e l： 81-42-621-1181 F a x： 81-42-620-0751 URL： http://overseas.sankosha-mfg.com/ Distributor LP-690E-V3 (X) Rev. 2 2019. 11...
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