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PRONAR SPT40 Operator's Manual

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PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
TEL.:
+48 085 681 63 29
+48 085 681 63 81
FAX:
+48 085 681 63 83
OPERATOR`S MANUAL
PRONAR SPT40
TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
PUBLICATION NO 415.02.UM
SPREADER
HATZ 2G40
EDITION 3A
11-2019
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl
EN

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Summary of Contents for PRONAR SPT40

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE TEL.: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...

  • Page 3: Table Of Contents

    Technical specification General design Hydraulic system Brine spray system Hopper system and spreading system Electrical system CONTROL PANEL Control panel Control panel menu CORRECT USE Get ready for operation before first use Inspections during daily operation Machine installation PRONAR SPT40...
  • Page 4 Checking the level of engine lubricating oil 7.15 7.10 Checking the combustion air intake area 7.16 7.11 Checking the cooling air area 7.17 7.12 Checking the bottom of the wet air filter 7.18 7.13 Troubleshooting 7.19 7.14 Consumables 7.22 PRONAR SPT40...
  • Page 5 LUBRICATION SCHEDULE Lubrication Lubrication schedule PRONAR SPT40...
  • Page 6 PRONAR SPT40...
  • Page 9 INTRODUCTION...
  • Page 10 Introduction PRONAR SPT40...

  • Page 11: Introduction

    The Operator Manual is intended for the end user. For this reason, some required maintenance activities are listed in the inspection tables but the procedure is not described in this Operator Manual. To perform these activities, call the manufacturer’s authorized service centre. U.01.2.EN PRONAR SPT40...

  • Page 12: Symbols Appearing In This Operator's Manual

    Additional tips included in the Operator’s Manual de- scribe useful advice for the machine operation and are marked with the sign TIP. U.02.1.EN PRONAR SPT40...

  • Page 13: Directions Used In This Operator's Manual

    (the operator is facing the mechanism). Right side – side to the right hand of the operator facing Rotation to the left – counter clockwise rotation of in the direction of machine’s forward travel. a mechanism (the operator is facing the mechanism). U.03.2.EN PRONAR SPT40...

  • Page 14: Inspection Of The Machine After Delivery

    Incorrect level of oper- • Check technical condition of protective shields ating fluids (except for fuel) may indicate that there is and check if they open and close correctly. a leakage. Check the machine for tightness. U.26.2.EN PRONAR SPT40...

  • Page 15: Environmental Hazards

    Waste oil should only be taken to the appropriate facility dealing oil using available means. Remaining oil should be with the re-use of this type of waste. Do not pour oils into sew- erage or water tanks. U.32.1.EN PRONAR SPT40...

  • Page 16: Inspections

    50 working hours. The scope of ranty shall be invalidated. the inspections is detailed in the Operator’s Manual. Operation and inspections of the drive engine are de- scribed in section Engine maintenance. The scope of the complete inspection of the sand U.41.1.EN PRONAR SPT40...

  • Page 17: Basic Information

    BASIC INFORMATION...
  • Page 18 Section 1 Basic information PRONAR SPT40...

  • Page 19: Shredder Identification

    Demand that the seller carefully and precisely fills out the War- Figure 1.1 Location of the data plate ranty Book and warranty repair coupons. A missing date of pur- chase or sale point stamp, may make the user ineligible for any warranty repair or refund. E.2.4.415.01.1.EN PRONAR SPT40...

  • Page 20: Proper Use

    Section 1 Basic information 1.2 PROPER USE PRONAR SPT40 spreader is used for surface spre- • comply with the road traffic regulations in force ading of coarse materials (sand, aggregate) and che- in a given country, in which the machine is used.
  • Page 21 Voltage of electrical system of control electronics connection with travel speed pulse input Other requirements – according to ISO 16844-2 for the distance between the spreading disc and the ground equal to 400 mm depending on setting of the spreader’s tank capacity E.2.4.415.02.1.EN PRONAR SPT40...

  • Page 22: Equipment

    • program for collecting data from the counters, • side bumpers (when the spreader is mounted on • optical spreading sensor. a carrying vehicle with strong side boards; side bumpers are used together with parking stands), E.2.4.415.03.1.EN PRONAR SPT40...

  • Page 23: Warranty Terms

    Basic information Section 1 1.4 WARRANTY TERMS PRONAR Sp. z o.o. Narew guarantees the reliable • repairs carried out by unauthorised persons, re- operation of the machine when it is used according to pairs carried out improperly, its intended purpose as described in the OPERATOR’S •...

  • Page 24: Transport

    Persons operating reloading The machine must not be transported on support legs of both equipment must have the qualifications required to types. operate these machines. 415-E.02-1 Figure 1.2 Transport lugs PRONAR SPT40...
  • Page 25 ATTENTION Depending on the machine setting, location of centre of gravity varies in the range of ± 100 mm 2 090 mm 415-E.03-1 Figure 1.3 Location of centre of gravity (empty tanks) E.2.4.415.05.1.EN PRONAR SPT40...

  • Page 26: Withdrawal From Use

    Avoid contact of skin with oil. Do not allow used oil to spill. When spare parts are changed, worn out or damaged parts should be taken to a collection point for recyclable raw materials. Used oil and also rubber and plastic E.2.4.415.06.1.EN 1.10 PRONAR SPT40...

  • Page 27: Safety Advice

    SAFETY ADVICE...

  • Page 28: Basic Safety Rules

    Non-compliance with the safety rules of this Op- tinguishing the fire using fire-fighting equipment erator’s Manual can be dangerous to the health suitable for the burning material. Exercise extra and life of the operator and others. caution. F.2.4.415.01.1.EN PRONAR SPT40...

  • Page 29: Safety When Hitching The Machine

    • When hitching, there must be nobody between it is possible to connect it again. the machine and the carrier vehicle. F.2.4.415.02.1.EN PRONAR SPT40...

  • Page 30: Safety Rules When Working With Hydraulic System

    Repair and replacement of hydraulic system el- consult a doctor. In the event of contact of oil ements should be entrusted to the appropriately with skin wash the area of contact with water and qualified persons. soap. Do NOT apply organic solvents (petrol, F.2.4.415.03.1.EN PRONAR SPT40...

  • Page 31: Safety During Maintenance Work

    Manufacturer. Before using the pressure washer the user is obliged to • Before beginning repairs on hydraulic systems, acquaint himself with the operating principles and rec- reduce oil pressure. ommendations concerning safe use of this equipment. PRONAR SPT40...
  • Page 32 • Do not apply organic solvents, preparations of • Each time after washing the machine perform unknown origin or other substances, which may maintenance and lubricate the machine. F.2.4.415.04.1.EN PRONAR SPT40...

  • Page 33: Safety During Machine Operation

    • Do not carry people or animals on the machine. load box and on the spreading disc. • Reckless driving and excessive speed may • Load should be uniformly distributed in the cause accidents. F.2.4.415.05.1.EN PRONAR SPT40...

  • Page 34: Safety During Battery Maintenance

    When handling the battery, use rubber gloves the carrier vehicle (power supply of electronic and protective goggles. system). • The battery should be charged in rooms with ef- • Do NOT short the battery leads. Risk of fire or ficiently operating ventilation. F.2.4.415.06.1.EN PRONAR SPT40...

  • Page 35: Residual Risk

    Safety advice Section 2 2.7 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every effort running. to eliminate the risk of accidents. There is, however, The residual risk may be kept to a minimum by fol- a certain residual risk, which could lead to an accident,...

  • Page 36: Information And Warning Decals

    If any are destroyed or damaged, to strong water jets. they must be replaced with new. New assemblies, Table 2.1. Information and warning decals Item Decal Meaning Machine model PRONAR SPT40 415N-96000001 Warning decal Hot surface 415N-96000003 415N-96000003 Fuel filler label 415N-96000004 415N-96000004 Danger caused by materials thrown out by the ma- chine.
  • Page 37 Do not enter the tank; do not stand on the feeding mechanism if the machine drive is engaged 254N-96000006 Information decal 187N-00000033 Outline marking. R1F TYP 1 DIN 11030 Information decal Manual control of hydraulic block 415N-96000002 PRONAR SPT40 2.11...
  • Page 38 Section 2 Safety advice 415-F.01-1 Figure 2.1 Locations of information and warning decals Meaning of symbols (TABELA 2.1) F.2.4.415.08.1.EN 2.12 PRONAR SPT40...

  • Page 39: Design And Operation

    DESIGN AND OPERATION...
  • Page 40 Section 3 Design and operation PRONAR SPT40...

  • Page 41: Technical Specification

    Design and operation Section 3 3.1 TECHNICAL SPECIFICATION Table 3.1. Basic technical specification of the spreader UNIT PRONAR SPT40 on the carrying vehicle’s load platform by means of LC 2000N Mounting method – securing tapes according to EN 12195-2 standard...
  • Page 42 Section 3 Design and operation 5 400 mm 4 900 mm 2 230 mm 415-G.01-1 Figure 3.1 External dimensions of SPT40 spreader * - depending on setting of tank extension walls G.2.4.415.01.1.EN PRONAR SPT40...

  • Page 43: General Design

    (5), which feeds the material to disc controlled from the carrying vehicle’s cab by means of blades of the spreading mechanism (8). Additionally, a control panel. the brine spray system (9) makes it possible to feed G.2.4.415.02.1.EN PRONAR SPT40...

  • Page 44: Hydraulic System

    (1) hydraulic motor of spreading disc (2) hydraulic motor of conveyor (3) hydraulic motor of brine pump (4) hydraulic block (5) hydraulic pump (6) oil tank (7) oil filler plug (8) oil level indicator (9) oil filter G.2.4.415.03.1.EN PRONAR SPT40...

  • Page 45: Brine Spray System

    Design and operation Section 3 3.4 BRINE SPRAY SYSTEM 415-G.04-1 Figure 3.4 Design of brine spray system (1) pump (2) tank (3) filter (4) air vent (5) connector pipe (6) filling valve (7) brine level indicator G.2.4.415.04.1.EN PRONAR SPT40...

  • Page 46: Hopper System And Spreading System

    3.5 HOPPER SYSTEM AND SPREADING SYSTEM 415-G.05-1 Figure 3.5 Design of hopper system and spreading system (1) belt conveyor (2) transmission (3) spreading disc (4) conveyor tensioner (5) rising interlock lever (6) spreading direction adjusting cylinder (7) barrier G.2.4.415.05.1.EN PRONAR SPT40...

  • Page 47: Electrical System

    (7) red rear lamp (8) beacon light (9) disk speed sensor (10) spreading mechanism rising sensor (11) belt speed sensor (12) brine pump speed sensor (13) complete wiring harness (14) fuel reserve sensor (15) battery (16) ignition switch G.2.4.415.06.1.EN PRONAR SPT40...
  • Page 48 Section 3 Design and operation 3.10 PRONAR SPT40...

  • Page 49: Control Panel

    CONTROL PANEL...
  • Page 50 Section 4 Control panel PRONAR SPT40...
  • Page 51 Knob (1) is used for currently assigned functions (B) are displayed next to moving to another field (C) and for changing values of function push-buttons (2),(3),(4),(5),(6),(7). On each parameters in field (D). display menu page, different functions are displayed H.2.4.415.01.1.EN PRONAR SPT40...

  • Page 52: Control Panel Menu

    „Manual mode” Manual or automatic working mode is „Automatic mode” active (option) „Sand” Currently selected spreading material Preliminary setting of spreading density „030 g/m2” for a currently selected material * - Active selection is marked with a red frame. PRONAR SPT40...
  • Page 53 „0 km/h” ce mode) „000 g/m2” Defined density „recommended 000” Recommended density in automatic mode Information and warning indicators „4 m” Spreading pattern (width and asymmetry) „air -5,0 C” Air temperature (option) „road surface -5,0C” Road surface temperature (option) PRONAR SPT40...
  • Page 54 Moving to service page (a password must be given in order to „Service” enter the page) „Back” Back to previous page „Sand” Type of material * - Press the push-button for 3 seconds PRONAR SPT40...
  • Page 55 Figure 4.6 „Selection” Selecting a type of spreading material „Standard” Selecting standard values „Back” Back to previous page Setting of specific gravity of material 1500 g/dm3” „30%” and percentage content of brine „Brine” Marked type of material to change PRONAR SPT40...
  • Page 56 Selecting a type of correction and type of „width correction Sand” material Parameter correction value „0 rpm” lub „0%” rpm - correction of rotations per minute % - percentage correction A password must be given in order to enter the parameter cor- rection page „Parameters”. PRONAR SPT40...
  • Page 57 Disc is raised Problem with spreading (grey colour) (yellow colour) Disc lamp is ON Minimum brine level (grey colour) (yellow colour) Error Beacon light is ON (red colour) (grey colour) No spreading Unloading is ON (red colour) (grey colour) H.2.4.415.02.1.EN PRONAR SPT40...
  • Page 58 Section 4 Control panel 4.10 PRONAR SPT40...

  • Page 59: Correct Use

    CORRECT USE...
  • Page 60 Section 5 Correct use PRONAR SPT40...

  • Page 61: Get Ready For Operation Before First Use

    If a fault cannot be rectified or the repair could and all its individual systems checked. In order to do void the warranty, please contact the Manufacturer for this: additional clarifications. I.2.4.415.01.1.EN PRONAR SPT40...

  • Page 62: Inspections During Daily Operation

    Check if shields are complete remove material accumulated near the tight- and correctly closed. ening roller and on the internal surface of the • Check the technical condition of belt conveyor conveyor belt. and spreading disc, if complete and correctly mounted. I.2.4.415.02.1.EN PRONAR SPT40...

  • Page 63: Machine Installation

    NE TO THE CARRYING VEHICLE’S LOAD PLAT- and (2) with wheels (figure 5.2) and limiters attached FORM). to the bottom of frame beam in the rear section of the machine. Set the front (1) and rear (2) guides in such PRONAR SPT40...
  • Page 64 Dismantle the parking stands when the load platform is secure stands in guides (figure 5.3). positioned properly with regard to the sand spreader. In • Dismantle front stands (3) and rear stands (4) order to do this: and keep them for further use. PRONAR SPT40...
  • Page 65 Correct use Section 5 415-I.03-1 Figure 5.3 Dismantling the parking stands (1) pin (2) linchpin (3) front parking stand (4) rear parking stand PRONAR SPT40...
  • Page 66 415-I.04-1 Figure 5.4 Attachment points for fastening straps (1) rear, upper attachment points (2) front, upper attachment points (3) rear, lower attachment points (4) front, lower attachment points PRONAR SPT40...
  • Page 67 30°- 45° 0° 415-I.05-1 Figure 5.5 Securing method 1 30°- 45° 0°- 45° 415-I.06-1 Figure 5.6 Securing method 2 PRONAR SPT40...
  • Page 68 Figure 5.7 Securing method 3 0°- 30° 0°- 30° 30°- 40° 0°- 45° 0°- 30° 415-I.08-1 Figure 5.8 Securing method 4 0°- 30° 0°- 30° 30°- 45° 0°- 45° 30°- 45° 415-I.09-1 Figure 5.9 Securing method 5 5.10 PRONAR SPT40...
  • Page 69 (3) 3-pin plug (4) vehicle travelling speed signal (5) control panel wiring harness (6) 10-pin socket (7) control panel (8) main switch of control panel (9) contact of 3-pin plug (10) power supply plus (+) (11) ground (-) I.2.4.415.03.1.EN PRONAR SPT40 5.11...

  • Page 70: Get Ready For Operation

    400 ±15mm above road surface follows: (Figure 5.13). • check that clamp bolt (2) is tightened, • loosen three bolts (1), To set the distance between the spreading disc and • shift the spreading mechanism forward or road surface (Figure 5.13): 5.12 PRONAR SPT40...
  • Page 71 Correct use Section 5 415-I.12-1 Figure 5.12 Levelling the spreading disc (1) bolt (2) compression bolt ~ 400 mm 415-I.13-1 Figure 5.13 Setting the distance between the spreading disc and road surface (1) spreading disk (2) bolt PRONAR SPT40 5.13...
  • Page 72 120 mm). • Position (C) – tank emptying (conveyor barrier maximally opened). 415-I.14-1 Figure 5.14 Position the conveyor shutter (A) salt spreading (B) sand spreading empty the tank (1) screen (2) locking pin (3) slider I.2.4.415.04.1.EN 5.14 PRONAR SPT40...

  • Page 73: Loading The Machine

    When loading the tank, it is recommended to use a front loader or belt 415-I.15-1 Figure 5.15 Ladder and platform (1) ladder (2) platform (3) securing cotter pin PRONAR SPT40 5.15...
  • Page 74 Be especially careful when filling the tanks. The tanks can be filled with brine (figure 5.17) through tank openings secured with plugs (1) or through con- nection (2) secured with a plug (3). 5.16 PRONAR SPT40...
  • Page 75 Each time before filling the tanks with brine, check and, if ne- cessary, tighten the bolts fixing the tanks to the frame. • brine level is checked on brine level indicator (5) located on the tank, • when filling is completed, set lever (4) to PRONAR SPT40 5.17...
  • Page 76 When filling is completed, tighten the tank plug. brine is poured directly may be filled faster than the other tanks. In such a case, stop filing and wait until level of liquid in all tanks is the same. I.2.4.415.05.1.EN 5.18 PRONAR SPT40...

  • Page 77: Machine Operation

    Activate individual functions on control 415-I.18-1 panel home page (A) operating mode check box (B) material selection box Figure 5.18 Main switch of control panel (1-5) function buttons (6) beacon light (ON) turned on (OFF) turned off (7) rear lamp PRONAR SPT40 5.19...
  • Page 78 (1) “Asymmetry-Width” selection button (2) parameter • highlight “Width” function by means of button (1), adjustment knob (3) current spreading width • turn knob (2) to set a required width (3) from 2 m ÷ 12 m. 5.20 PRONAR SPT40...
  • Page 79 Move cylinder (1) backward if spreading zone is by the General Directorate of Domestic Roads and excessively shifted to the right (B). Motorways: • Tighten nut (2), conduct test spreading, if • T1 – prevent formation of black ice, glazed frost, PRONAR SPT40 5.21...
  • Page 80 General Directorate of Domestic Roads and Motorways (Attachment to Ordinance No. T1, T2 or T3 is displayed below spreading density set 18 of General Director of Domestic Roads and Motorways of by the operator (2). 30 June 2006). 5.22 PRONAR SPT40...
  • Page 81 If spreading density is not corrected by the operator in auto- matic mode, the preset value and recommended value will be equal. I.2.4.415.06.1.EN PRONAR SPT40 5.23...

  • Page 82: Driving On Public Roads

    (if Driving near ditches or canals is dangerous as there is any) against automatic or accidental activation. a risk of the wheels sliding down the slope or the slope collapsing. Speed must be sufficiently reduced before I.2.4.415.07.1.EN 5.24 PRONAR SPT40...

  • Page 83: Unloading

    (1) while holding 415-I.30-1 415-I.29-1 Figure 5.28 Setting the belt conveyor barrier for unloading Figure 5.27 Raising the spreading mechanism (1) barrier (2) locking pin (1) spreading mechanism (2) clamp bolt (3) slide (3) grip PRONAR SPT40 5.25...
  • Page 84 (B) (figure 5.29). 415-I.31-1 Figure 5.29 Emptying brine tanks (1) valve lever (2) valve plug (3) STORZ 52C valve connection (4) brine level indicator (A) valve in „filling/emptying” position (B) valve in „brine spraying” position I.2.4.415.08.1.EN 5.26 PRONAR SPT40...

  • Page 85: Dismounting The Machine From The Carrying Vehicle'sload Platform

    Correct use Section 5 5.9 DISMOUNTING THE MACHINE FROM THE CARRYING VEHICLE’S LOAD PLATFORM 415-I.32-1 Figure 5.30 Installing the parking stands (1) front parking stand (2) rear parking stand (3) pin (4) linchpin PRONAR SPT40 5.27...
  • Page 86 I.2.4.415.09.1.EN 5.28 PRONAR SPT40...
  • Page 87 PERIODIC INSPECTIONS MAINTENANCE...

  • Page 88: Periodic Inspections Maintenance

    Section 6 Periodic inspections, maintenance PRONAR SPT40...

  • Page 89: Periodic Maintenance Schedule

    DANGER workshops. The A, B, H and I inspections are performed by the ma- Make sure the machine is secured against unauthorized start- chine operator according to the schedule. Having performed the machine inspections described PRONAR SPT40...
  • Page 90 Changing oil in the conveyor drive transmission ● Replace hydraulic lines [6.23] ● Post-season inspection [6.24] ● Lubrication – according to a separate schedule - first time - or every 12 months depending on which occurs first - at least once a month J.2.4.415.01.1.EN PRONAR SPT40...

  • Page 91: Check Fuel Level And Refuelling

    Do not use contaminated Diesel oil or Diesel oil mixed with wa- ter, because it may cause a serious damage to the engine. Do not fill the fuel tank completely. Allow space for fuel expan- sion. J.2.4.415.02.1.EN PRONAR SPT40...

  • Page 92: Check Hydraulic Oil Level And Add Hydraulic Oil

    Check oil level and add oil when the engine is in a horizontal position. Oil level should be halfway up the indicator scale on the tank casing. 415-J.02-1 Figure 6.2 Check hydraulic oil level (1) oil tank (2) indicator (3) filler plug J.2.4.415.03.1.EN PRONAR SPT40...

  • Page 93: Inspect Rollers And Conveyor Belt

    After cleaning, check again whether the belt guidance is correct. If the belt still tends to shift outwards, adjust the rollers. J.2.4.415.04.1.EN PRONAR SPT40...

  • Page 94: Checking Tension And Adjusting The Conveyor Belt

    Continue adjustment until the Adjust the belt when the machine is parked and the conveyor drive turned off Be especially careful when making the adjust- conveyor belt is positioned centrally on the con- ment. veyor roller. PRONAR SPT40...
  • Page 95 15Nm. Dur- ing normal operation of the machine, adjust the conveyor belt Figure 6.4 Adjustment of drive roller (1) locking nut (2) adjusting bolt tension using the torque of 7 Nm. J.2.4.415.05.1.EN PRONAR SPT40...

  • Page 96: Inspect And Replace Of Conveyor Belt Brushes

    • Replace the second brush in the same way. Belt conveyor is equipped with two replaceable brushes with the length of L= 410 mm, part number STL4999-255662, locat- ed under the drive roller. J.2.4.415.06.1.EN 6.10 PRONAR SPT40...

  • Page 97: Inspect Spreading Disc

    Number Item Name / Part No. of items Blade / 402-005-000801 415-J.06-1 Bolt / 324-500-001312 Nut / 324-200-000411 Figure 6.6 Replace spreading mechanism disc blades Washer / 324-300-000274 (1) blade (2) bolt (3) nut (4) washer J.2.4.415.07.1.EN PRONAR SPT40 6.11...

  • Page 98: Inspect The Hydraulic System

    The condition of hydraulic system should be inspected regular- The hydraulic system must be tight. Replace any ly while using the machine. leaking or damaged seals of pumps and hydraulic cyl- inders. If leaks appear at connections then try to tighten J.2.4.415.08.1.EN 6.12 PRONAR SPT40...

  • Page 99: Check Technical Condition Of Electrical System

    [item] Beacon light beacon 70W 24V 2RL-007 550-021 Relays (P1), (P2) - Micro 280 10 / 15A 24V Fog lamp Relays (P3), (P4), (R1), (R2), (R3) - Micro 280 15A 24V BA15S M56 red P21W 24V 56/03/01 PRONAR SPT40 6.13...
  • Page 100 Power supply of extension module and relays (RCE12-4/22) MINIVAL 20A Power supply of main controller (RC2-2/21) MINIVAL 3A Power supply of sensors (RC2-2/21) MINIVAL 3A Power supply of sensors (RCE12-4/22) MINIVAL 2A Power supply of engine start/stop relays (option) MINIVAL 15A J.2.4.415.09.1.EN 6.14 PRONAR SPT40...

  • Page 101: Inspection Of Tightening Torque Of Nut And Bolt Connections

    Given values apply to non-lubricated steel bolts. If you need to replace the fasteners (bolts, nuts), the lowest allowable strength class is 8.8. Do NOT use nut and bolt connections of a lower strength class. J.2.4.415.10.1.EN PRONAR SPT40 6.15...

  • Page 102: Draining Water From Fuel Tank

    Tighten drain plug. DANGER 415-J.09-1 Do NOT approach the tank with an open flame. Wipe away spilt fuel until dry because it may cause fire. Figure 6.10 Fuel tank (1) tank (2) drain plug (3) filler plug J.2.4.415.11.1.EN 6.16 PRONAR SPT40...

  • Page 103: Check The Battery

    Do not lay tools or other metal items on top of the battery. the battery leads and clean the sulphated areas with fine sandpaper. Before reconnecting the leads to the battery, grease them with industrial grade petroleum jelly or electrical contact grease. J.2.4.415.12.1.EN PRONAR SPT40 6.17...

  • Page 104: Battery Charging

    Before During operation of the machine note that battery life installing the battery, check the voltage. J.2.4.415.13.1.EN 6.18 PRONAR SPT40...

  • Page 105: Replace The Battery

    • Dismantle the battery. • Install a new battery. • Connect the (+) wire to the battery. • Connect the (–) wire to the battery. • Set the main switch to ON position. J.2.4.415.14.1.EN PRONAR SPT40 6.19...

  • Page 106: Clean Brine Filter

    Set valve in position (B) - "brine spraying". 415-J.10-1 Figure 6.13 Clean brine filter (1) brine filter (2) valve (3) filter mesh cartridge (4) filter housing (A) valve in the “filling / drain” position (B) valve in “brine spray” position J.2.4.415.15.1.EN 6.20 PRONAR SPT40...

  • Page 107: Change The Hydraulic Oil And Oil Filter

    Used hydraulic oil should be disposed of ac- cording to local regulations. Installed in the hydraulic system is a replaceable filter cartridge, part number CCA301FD1. Replace oil filter cartridge every 500 engine working hours or once a year. J.2.4.415.16.1.EN PRONAR SPT40 6.21...

  • Page 108: Checking Oil Level And Change Oil In Conveyor Drive Transmission

    SAE 90 EP transmission oil. oil level. Operating the transmission with insufficient amount of oil or without oil may cause permanent damage. During the warranty period the transmission may only be repaired by the authorised service. J.2.4.415.17.1.EN 6.22 PRONAR SPT40...

  • Page 109: Replace Hydraulic Lines

    Flexible hydraulic lines must be replaced every 4 years due to Information concerning hydraulic lines can be found in their working characteristics and material (ageing, high pres- sure, variable loads). the spare parts list. J.2.4.415.18.1.EN PRONAR SPT40 6.23...

  • Page 110: Post-Season Inspection

    See CLEAN THE MACHINE, CLEAN THE ENGINE, CLEANING THE BRINE building. FILTER. See STORAGE. • Inspect the machine, inspect technical condition of individual components. Repair or replace any used or damaged components. Proper machine maintenance and storage improve durability. J.2.4.415.19.1.EN 6.24 PRONAR SPT40...

  • Page 111: Machine Cleaning

    Electronic components and control panel may be • For cleaning and maintenance of plastic coated cleaned only with a soft cloth. surfaces, use clean water or special preparations • Lubricate and maintain the machine each time designed for this purpose. after washing. J.2.4.415.19.1.EN PRONAR SPT40 6.25...

  • Page 112: Storage

    If you need to • In the event of a prolonged storage, it is es- charge the battery. Do not allow the battery to sential to lubricate all components regardless of fully discharge. the date of the last lubrication. J.2.4.415.20.1.EN 6.26 PRONAR SPT40...

  • Page 113: Troubleshooting

    Check hydraulic system for tightness, check Low hydraulic oil level. Loss of oil condition of hydraulic lines and connections Faulty temperature sensor Replace High temperature of hy- draulic oil Faulty pump Check and repair the pump * PRONAR SPT40 6.27...
  • Page 114 * during the warranty period inspections and repairs are carried out be authorised service Refer to the ENGINE MAINTENANCE / TROUBLESHOOTING chapter for a list of engine faults and remedies (see “Engine Faults and Troubleshooting” table). J.2.4.415.21.1.EN 6.28 PRONAR SPT40...

  • Page 115: Consumables

    Brine sprinkler system - filter (filter mesh insert) 8074008 (C00100036) Fuel tank - Diesel oil 26 L PN-EN 590+A1:2010 Grease ŁT-43-PN/C-96134 (1) - oil level should be halfway up the indicator scale on the tank casing. (2) - oil tank capacity J.2.4.415.22.1.EN PRONAR SPT40 6.29...
  • Page 116 Section 6 Periodic inspections, maintenance 6.30 PRONAR SPT40...

  • Page 117: Engine Maintenance

    ENGINE MAINTENANCE...
  • Page 118 Section 7 Engine maintenance PRONAR SPT40...

  • Page 119: General Information

    When to. Failure to follow the above-mentioned rules will operating the engine, observe standards and legal cause damage to the engine. regulations currently in force as well as all internal regulations. K2.2.4.415.01.1.EN PRONAR SPT40...

  • Page 120: Safety Rules During Engine Maintenance

    15%. With such a low degree of the Ensure unauthorised people have no access to engine power utilization, the engine load should the ignition key. be increased shortly before it is turned off. • While performing maintenance and repair work, use proper, close-fitting protective clothing, PRONAR SPT40...
  • Page 121 Information and warning decals on the engine Item Decal Meaning Maintenance instructions Only refuel with diesel fuel acc. to the specifications (see section CONSUMABLES) Do not use biodiesel The engine may run only on very low sulphur or sulphur-free fuel K2.2.4.415.02.1.EN PRONAR SPT40...

  • Page 122: Technical Data And Design Of Engine

    In this case, contact the nearest Manufacturer’s Table 7.3. Physical conditions of the engine operation service point. Parameter Unit Value °C Intake air temperature Relative humidity Air pressure (about 100 meters above sea level) PRONAR SPT40...
  • Page 123 (4) oil drain plug (5) wet air filter (6) fuel filter (7) fuel pump (8) fuel injection pump (9) stop lever (10) gear change lever (11) starter (12) voltage regulator (13) muffler (14) engine mounting (15) eyebolt K2.2.4.415.03.1.EN PRONAR SPT40...

  • Page 124: Starting The Engine

    7.3) until you can hear that fuel returns to the fuel tank via the injection pipe. Under no circumstances should you use any specific aerosols • At temperatures below 0°C, use winter fuel or add to assist in starting the engine! kerosene early enough (see CONSUMABLES). PRONAR SPT40...
  • Page 125 If the engine is equipped with a starter protection module, re- turn the key to position „0” for at least 8 seconds after a failed engine start. Otherwise, the starter will remain locked and the engine will not start. PRONAR SPT40...
  • Page 126 Malfunction in the alternator or the alternator charging circuit. No battery charging The battery is no longer being charged. Rectify the fault imme- diately. Lights up during the engine operation when there is no engine Working indicator fault. K2.2.4.415.04.1.EN 7.10 PRONAR SPT40...

  • Page 127: Engine Shutdown

    Turn the ignition key (5) to position “0” and remove the key from the ignition. When the machine is turned off, always turn the ignition key to All indicator lights should go out. position „0” , otherwise the battery may be completely dischar- ged. K2.2.4.415.05.1.EN PRONAR SPT40 7.11...

  • Page 128: Technical Inspections

    Maintenance work beyond the scope described in the After the warranty period, we recommended that Operator Manual may only be performed by authorized these inspections should be performed by specialised (qualified) people. workshops. The inspections marked with the letter “U” are performed K2.2.4.415.06.1.EN 7.12 PRONAR SPT40...

  • Page 129: Walk-Around Inspection

    • Check elastic conduits for mechanical damage label. The engine may be out of order. and leaks. Damaged or worn conduits should be replaced. Check band clips and tighten them, if necessary. K2.2.4.415.07.1.EN PRONAR SPT40 7.13...

  • Page 130: Engine Cleaning

    If this is unavoidable, disconnect and water can get to undesirable places. Observe the the battery first and dry all components thoroughly with rules contained in chapter “Cleaning the machine”. compressed air before reconnecting. Visually inspect the engine for leaks. K2.2.4.415.08.1.EN 7.14 PRONAR SPT40...

  • Page 131: Checking The Level Of Engine Lubricating Oil

    The engine must be cool and positioned horizontally when Figure 7.7 Checking engine oil level checking the oil level. (1) oil dipstick (2) oil filler cap Excessive oil level may be caused by leaky fuel system, leaky cooling system or other defect. K2.2.4.415.09.1.EN PRONAR SPT40 7.15...
  • Page 132 (2) is not obstructed, clean if necessary. 415-K2.08-1 Heavy contamination indicates that the air filter maintenance intervals should be shortened accordingly due to heavy dusting. Figure 7.8 Checking the combustion air area (1) air inlet (2) air outlet K2.2.4.415.10.1.EN 7.16 PRONAR SPT40...
  • Page 133 Check the cooling air inlet and outlet area for heavy contamination with leaves, dust etc., clean if necessary. 415-K2.09-1 Heavy contamination indicates that the air filter maintenance intervals should be shortened accordingly due to heavy dusting. Figure 7.9 Checking the combustion air area K2.2.4.415.11.1.EN PRONAR SPT40 7.17...
  • Page 134 (1) clamp (2) oil tank (3) seal (4) oil level mark used oils, filters and cleaning agents must be complied with. Do not allow the oil to get into ground water, water reservoirs or sewage system. K2.2.4.415.12.1.EN 7.18 PRONAR SPT40...
  • Page 135 * - Oil too thick. Check the battery, if necessary, contact - Insufficiently charged battery. the service centre. If possible, disengage the clutch to The machine is not declutched. disconnect the engine from the machine * PRONAR SPT40 7.19...
  • Page 136 Clean the air filter or replace it with a new The engine loses power Contaminated air filter. one if necessary. * and revs, black smoke Incorrectly adjusted valves. Adjust the valves * comes out of the exhaust pipe. Faulty injectors. Contact the service centre 7.20 PRONAR SPT40...
  • Page 137 Check that air supply plates or supply light (option) lights up - Air supply plates not properly channels are intact and properly sealed. closed. * during the warranty period, inspections and repairs are carried out be authorised service K2.2.4.415.13.1.EN PRONAR SPT40 7.21...

  • Page 138: Engine Oil

    –15 do –20 50 % 20 % temperature –20 do –30 – 50 % FUEL All types of Diesel fuel that meet the minimum require- ments of the following specifications can be used: • Europe: EN 590. K2.2.4.415.14.1.EN 7.22 PRONAR SPT40...

  • Page 139: Lubrication Schedule

    LUBRICATION SCHEDULE...
  • Page 141 Before commencing lubrication, remove old grease and other contaminations. Check grease nipples and set of stoppers. If necessary, supplement missing elements. After finishing work, remove and wipe off excess oil or grease. L.2.4.415.01.1.EN PRONAR SPT40...
  • Page 142 Bearing of belt conveyor drive shaft grease Pivot point of hopper system grease Conveyor drive transmission H - hour | D - day | M - month | R - year | BU - always before use 415-L.01-1 Rysunek 8.1 Lubrication points L.2.4.415.02.1.EN PRONAR SPT40...

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