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Tekon 950 User Manual

Battery quality analyzer
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Battery Quality Analyzer
User Manual
Ⓒ 2016 TEKON, Inc
3
2017.12 Ver

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  • Page 1 Battery Quality Analyzer User Manual Ⓒ 2016 TEKON, Inc 2017.12 Ver...

  • Page 2: Table Of Contents

    Table of Contents 1. General ······································································································································································ 1 1.1. International Standard Safety Symbol ··········································································································· 1 1.2. Measurement Range (Over voltage range) definition ··················································································· 2 2. Description and Specifications ····························································································································· 3 2.1. Product Description ············································································································································ 3 2.2. Description of each part and functions ············································································································ 4 2.3.

  • Page 3: General

    1. General Warning Please use the unit after read Safety Information. Ÿ Use only the designated operation method. Ÿ Do not use environments in combustible gas, steam or humid. Ÿ Do not use damaged unit. Ÿ Do not use any unit with abnormal operation. Ÿ...

  • Page 4: Measurement Range (Over Voltage Range) Definition

    1.2. Measurement Range (Over voltage range) definition Higher Category indicates Higher Over Voltage Electric environment. Tester designed for CAT III environment can withstand higher voltage than the tester designed for CAT II To avoid any serious accident while measurement, better to use Tester higher category for the testing environment.

  • Page 5: Description And Specifications

    2. Description and Specifications 2.1. Product Description TEKON950 measures Internal Resistance, Voltage and Temperature simultaneously which de- termine Battery Deterioration status. Depend on model, can measure Internal Resistance of High Voltage Battery max 200V or 400V. By using STRING record designed for Battery Maintenance and Management, can accumu- late saved measurement data systematically and analyze Deterioration status and can be a reference to estimate Battery Change Time.

  • Page 6: Description Of Each Part And Functions

    2.2. Description of each part and functions 2.2.1. Exterior Fig 2. Product Exterior Function Description ① Display LCD display .(320x240 pixel) F1~F4 button ② Softkey press when Softkey showing on display Function operation key Impedance (resistance ) measurement Voltage, Current measurement Record function Analyzer function ③...
  • Page 7 2.2.2. Display The unit shows different display by different measurement functions. Below explains Display Configuration showing on most function displays. Fig 3. General Display Name Description ① Function name Function name presently displaying. Present time of unit. ② Time used when Recording. Icon indicates Bluetooth transmission status : Bluetooth function OFF Bluetooth status...

  • Page 8: Ordering Information

    2.3. Ordering information 2.3.1. Accessories and parts n Impedance Test Lead n Test Lead ( multimeter ) T1001P T2001S n AC Adapter n Bluetooth Dongle T1225 (DC12V 2.5A) T400 (BTU400) n Carry Bag n Pouch T3001C n Zero-Bar T3003 USER MANUAL...
  • Page 9 Current Clamp ● TEKON 130BE USER MANUAL...

  • Page 10: Specifications

    2.4. Specifications 2.4.1. Power Supply □ AC Charging Adapter Input : AC 100V ~ 240V @ 50Hz/60Hz Output : DC 12V 2.5A □ Battery Pack Type Li-Ion Rechargeable Battery Pack > 5.4Ah Voltage Rating 7.4V Charging Time Battery Life > 8 Hr, 300 Charging / Discharging cycle 2.4.2.

  • Page 11: Electrical Specification

    2.5.1. Electrical Specification Accuracy is specified for a period of one year after calibration, at 18℃ to 28 ℃ with relative humidity to 80 %. Accuracy specifications are given as: ±([% of reading] + [number of least significant digits]). Accuracy specification assumes ambient temperature stable ±1℃. Warm up time : about 30 minutes l Internal Resistance Range...
  • Page 12 2.5.2. Current Probe Accuracy TEKON130BE Ratio 0-40A 10mv/A AC Amps 0-40A ±(1.5%+6digits) DC Amps 0-40A ±(1.5%+5digits) USER MANUAL...

  • Page 13: Set Up

    3. Set Up 3.1. Power ON/ OFF Press longer “POWER” key longer than 2 seconds to activate power ON/OFF 3.2. Keyboard Use when input Name or Number etc While keyboard is displaying, can input letters with buttons on the unit (except Power but- ton).

  • Page 14: User Set Up

    3.3. User Set Up 3.3.1. User Set Up display Fig 6. User Set Up display Menu Set range Description Display Contrast 1~15 LCD Contrast Auto Back light Off Auto Back light Off, 1, 3, 5, 10, Backlight automatically OFF when no button 20, 30, 60(min) operation within the set up time Buzzer Sound...

  • Page 15: Impedance Measurement

    4. Impedance measurement 4.1. Insert Test Probe For safe and accurate measurement, insert precisely the probe provided with unit. Ÿ 4 Terminal Pin type probe provided to measure Impedance Ÿ Insert Probe to Ω-H, Ω-L terminal. Ÿ Fig 7. Impedance Probe Fig 8.

  • Page 16: Record

    adjustment board until “Completion” message is displaying. Fig 10. “O” adjustment display 2 F Adjustment will be cancelled if Probe will not be inserted into the hole of board within 5 seconds after start “O” adjustment F If Probe is abnormal or improper insert on the board, this will cause out of estimated value, “O”...

  • Page 17: Meter Record

    4.4. Meter Record Meter Record is useful for One Time measurement which measurement record does not need to manage continuously. For Simple measurement and saving. [Display Configuration ] Fig 13. Ω- Meter Record display Function Description ① Impedance Impedance measurement is displaying display Voltage measurement ②...
  • Page 18 4.4.1. Impedance measurement ① Press to enter Impedance display . ② Pres to select <Meter> ③ Contact Test Probe to Battery Terminal . For proper 4 terminal measurement. Press Inside and Outside of Probe Pin to contact Battery Terminal. ④ measurement is displayed. 4.4.2.
  • Page 19 4.4.6. Average of measurement data Display Average of consecutive measurement accumulated data – Impedance and Voltage Once is saved, Average data is updated Ÿ A HOLD A REC When user need to achieve Accurate data from consecutive measurements on one bat- Ÿ...

  • Page 20: Limit

    4.5. Limit Limit function decides category PASS, WARNING or FAIL, after comparison Pre Set Limit Ÿ with measurements of battery Limit function provides for Resistance - Upper level 1 (WARNING), Upper level 2 (FAIL) Ÿ and for Voltage – Lower level (WARNING) as below. Fig 15.
  • Page 21 [ LIMIT set up - direct input ] ① Press in Ω display Limit... ② Press key to enter LIMIT function □ Limit ③ Press key . Edit... Fig 16. Limit Edit ④ Select to edit . Ω Up2... Ω Up1... V Low...

  • Page 22: String Record

    4.6. STRING Record “STRING Record“ is designed for continuous battery management and maintenance. String name, battery model, limit value and number of battery can be set up in the Ÿ STRING Record. Measurement Data is saved at selected string. Ÿ When whole Battery Series is measured (by Slot), if select String, can manage maximum Ÿ...
  • Page 23 4.6.2. Recording Process Bar Record processing bar (line) indicates present Record Processing status and Limit result Fig 18. Record Processing Indication Line Function Description Empty cell means the Cell is not measured. Measured cells shows following Limit result : Cell is PASS ①...
  • Page 24 4.6.3. STRING Record To measure in String mode, write String Lst of the batteries to be measured. Refer Record explanation. [String Mode measurement ] ① Press button to display Impedance ② Press button to select String ③ Press String ④ String list is displayed (To make String, refer explanation of Record Function) ⑤...

  • Page 25: Measurement

    5. V.A measurement 5.1. Test Probe Insert Fig 20. Voltage Input Terminal Fig 19. Voltage Test Lead Fig 22. Clamp Input terminal Fig 21. Current Clamp 5.2. Measurement Set Selection The Unit can measure DC Voltage , AC Voltage , DC Currents , AC Currents Ripple Ÿ...

  • Page 26: Meter Record

    5.3. Meter Record Fig 23. V.A Meter record Function Description ① Measurement 1 display V DC ,V AC measurements . ② Measurement 2 display V ripple ,A DC, A AC measurement Indicates Measurement 1 range. In DC Voltage & DC Current measurement set, Measurement 1 ③...

  • Page 27: Range Adjustment

    5.3.1. Range adjustment In DC Voltage & DC Currents Testing set Ÿ press button for a short time to change DCV range in order. Press for a long time to AUTO Range mode ON/OFF. Current Clamp range can manually change with Ÿ...

  • Page 28: String Record

    5.4. String Record Fig 24. V.A String record Function Description ① measurement 1 display V DC ,V AC measurement ② measurement 2 display V ripple ,A DC, A AC measurement indicates Range of measurement 1 . In DC voltage & DC current mode, press measurement 1 ③...

  • Page 29: Capacity(Charge / Discharge Test)

    5.5. Capacity (Charge / discharge test) Charge / discharge test is measured and recorded using VA measurement function. Calculate the recorded voltage, current measurement, and calculate the efficiency against the rated capacity or charge capacity. 5.5.1. Prepare charge / discharge test Connect the wiring as shown below to measure the charge and discharge voltage and cur- rent of the battery.
  • Page 30 ③ Press , the charge / discharge test setting screen is displayed. Start Fig 28. Charge / discharge test setup Fig 29. Edit test settings ① Press and move Cursor with and press ▲ Cursor ▲ ▼ ▼ Back ↩ ④...
  • Page 31 5.5.3. Recall charge / discharge test The capacity measurement is called up in the following order. ① Press key to switch to VA measurement mode. ② Press to display the capacity measurement record screen. Capacity Fig 31. VA Display Fig 32. Charge / Discharge Test Initial Screen ②...

  • Page 32: Record

    6. Record 6.1. Description The Unit has following Saving Space structure Record saves Impedance , Voltage, Temperature and Measurement time , Record saves Measurement 1, Measurement 2, Measurement time l Meter mode saves max 1000 measurements in record , record l String mode saves max 250 Strings.

  • Page 33: Meter Mode Record

    6.2. Meter mode record 6.2.1. Meter mode record [ Procedure ] ④ Press to select in record display.. Meter Fig 35. Record Initial display ⑤ >Meter > select RECORD - Press to display Meter-Ω record. Ω - press to display Meter-V.A record. Fig 36.
  • Page 34 6.2.2. Erase Meter mode Record [ Procedure ] ① Press to select Meter Fig 39. Record Initial display > Meter > Record selection - Press to display Meter-Ω record Ω - Press to display Meter–V.A record. Fig 40. Ω / V.A selection ②...
  • Page 35 ③ Press to erase the Record where Cursor locates Delete Fig 43. Meter Record Erase ④ Press long time to erase the indicated record Delete Fig 44. Meter Record Erase USER MANUAL...

  • Page 36: String Management

    6.3. String Management 6.3.1. String Listing ① Press to select in Record display . String Fig 45. Record Initial display Fig 46. String List ② Press and press to move the empty num- ▲ Cursor ▲ ▼ ▼ ber and press Back ↩...
  • Page 37 6.3.2. String Edit ① Press to select in Record display String Fig 50. Record Initial display Fig 51. String List ② Press and press to move cursor to edit ▲ Cursor ▲ ▼ ▼ string and press Back ↩ ③ Press Edit...
  • Page 38 6.3.3. String Copy When list up new string, can copy data from original string and save it to new string. ① press to select in record display String Fig 54. Record Initial display Fig 55. String List ② press and move Cursor to String which ▲...
  • Page 39 6.3.4. String Erase Erase String does not needed. Ÿ Record saved in the String will also be erased Ÿ ① Press to select in Record display. String Fig 58. Record Initial display Fig 59. String List ② Press and press to move to String edit ▲...

  • Page 40: String Record Management

    6.4. String Record management 6.4.1. Impedance Record ① Press to select in Record display. . String Fig 61. Record Initial display Fig 62. String List ② Press and press to move Cursor to the ▲ Cursor ▲ ▼ ▼ string and press Back ↩...
  • Page 41 ⑥ Press Erase to erase slot. If erased, following slot numbers are pulled forward. For example, after fill up 60 measurement, if need additional measurement and erase 1 measurement, 2 measurement pulled to 1 measurement 3 measurement pulled to 2 measurement.
  • Page 42 6.4.2. V.A Record ① Press to select String Fig 67. Record Initial display Fig 68. String List ② Press and press cursor to move to se- ▲ Cursor ▲ ▼ ▼ lected string and press Back ↩ ③ press Select... ④...

  • Page 43: Analyzer

    7. Analyzer 7.1. Description l Analyzer function can analyze following analysis from records saved in the unit. l At a specific string, can check in the order of higher impedance cell ( more deteriorated cell) l And can draw Trend Curve of Impedance change which can be a reference of estimated time of battery change 7.2.
  • Page 44 ⑤ Press to select record of slot. Select... Cell is displayed in the order of higher impedance. Fig 73. String -Ω Record ⑥ Press to select the Cell need to check Trend Curve. ▲ ▼ ⑦ Press to display selected cell record Trend...
  • Page 45 ⑩ Press to display Trend Curve and indicates when the Trend curve reach □ Fitting Upper Level 2. Fig 76. Trend Curve Information Fig 77. Trend Curve USER MANUAL...

  • Page 46: Pc S/W

    8. PC S/W 8.1. Description PC S/W communicates Unit through Bluetooth with followings Transmit Measurement Data stored on Unit to Computer. Ÿ String in Unit can be added, edited or erased Ÿ Erase Record on Unit . Ÿ Can see Record in Table and Chart . Ÿ...

  • Page 47: Pc S/W Installation

    8.3. PC S/W Installation Insert Installation CD Ÿ When below display appears , select ‘AutoPlay’ Ÿ At below menu, select ‘Install PC S/W’. Ÿ Fig 78. Autoplay menu Fig 79. Autoplay program Fig 80. Software installation 1 Fig 81. Software Installation 2 Click ‘Next’.

  • Page 48: How To Use S/W

    8.4. How to use S/W 8.4.1. Connection Check whether bluetooth symbol appears on Upper display Ÿ When OFF, press “USER“ key to move to User Set Up Display and do bluetooth ON After PC S/W executed, press “Device search” to search Unit Ÿ...
  • Page 49 8.4.2. String list Fig 86. String List When Unit is connected, String list is automatically displayed. When closed, click “string mode’ on upper display to appear on display. Fig 87. String List menu Function Description Detail Indicates slot list of selected string save String list to Excel File .
  • Page 50 8.4.3. String Press ‘ Detail “ button in String list to display information ’ Fig 88. String Fig 89. String menu Function 설명 Slot Tap : display Record of selected slot. Detail Cell Tap : display Record ( measurement data change) of selected cell Export slot, V.A record into Excel file Export...
  • Page 51 8.4.4. Impedance record After select slot, press ‘ detail ’ to display Record of the slot. Fig 90. Impedance Record Fig 91. Impedance Record menu Function Description Select Record sort method. Sort Cell Number/Impedance/Voltage Save Impedance record to Excel file Export Refresh Refresh record...
  • Page 52 l Slot chart tap F Records displayed in Chart. Locate Cursor on Graph to display measurement data of cell F displayed chart can be saved in Image. Report Tap Ÿ F Formulate Report . F Can input Installed Location, person name who measured, Comment. F Formulated Report can be printed or saved in File .
  • Page 53 8.4.5. Cell record Select cell in string and press “Detail” to display change trend of measurement data. Fig 92. Cell record Fig 93. Cell record menu Function Description Sort Select the Sort Records. Measuring slot/impedance/voltage save Impedance record to Excel Export Refresh Refresh Record .

  • Page 54: S/W Erase

    l Cell Chart tap F Cell Record displayed in Chart. Can check change of Impedance and Voltage F Records displayed in Chart . F Locate Cursor on Graph to display measurement data of cell. F Displayed chart can be saved in Image 8.4.6.

  • Page 55: Android App

    9. Android APP 9.1. Install Search and install 'TEKON950' on Google Play. 9.2. Connection Run the application, the connection screen is displayed. Ÿ Check the bluetooth status display at the top of TEKON950. Ÿ If it is off, turn it on in the USER screen. If you can not find the device you want to connect to the application, press the Search Ÿ...

  • Page 56: Using The Menu

    - Meter > VA - String > Impedance - String > VA Select the record you want to use. Ÿ Select the homepage the website of TEKON is displayed. Ÿ 9.3.1. Meter – Impedance record Select Meter - Impedance from the menu. Ÿ...
  • Page 57 9.3.2. Meter – VA record Select Meter – VA from the menu. Ÿ Meter - VA records are displayed in reverse order of measurement time. Ÿ meas value 1, meas value 2, and time are displayed. Touch the Share button at the bottom right, share records as a CSV file. Ÿ...
  • Page 58 ① Slot list slots of the selected string is displayed. Ÿ Measurement time, number of records, and the Ÿ average impedance of the slot are displayed. Select slot Ÿ Record of the selected slot is displayed. Ÿ ② Record Record of the selected slot is displayed. Ÿ...
  • Page 59 9.3.4. String – VA record ② String list Select String – VA from the menu. Ÿ List of strings displayed. Ÿ Select the string. Ÿ Record of the string is displayed. Ÿ ③ Record VA record of the selected string is displayed. Ÿ...

  • Page 60: Share Record

    9.4. Share record On the Record screen, press button. Ÿ Display list of applications that can share files in applications installed on the phone. Ÿ Select the application. Ÿ (In the picture below, select Gmail) Shared in selected applications. Ÿ (Added as attachment of mail) USER MANUAL...

  • Page 61: String Management

    9.5. String management 9.5.1. Add string Press button on the string list screen. Ÿ 추가할 스트링의 정보를 입력하세요. Ÿ 130%/150%, 150%/200% 버튼을 누르면 임피던스 상한이 초기임피던스의 해당 배율로 설정됩니 다. Enter the string information to be added. Ÿ Press the ‘130% / 150%‘, ‘150% / 200%‘ button sets the upper impedance limit to the corresponding magnification of the initial impedance.

  • Page 62: Maintenance

    10. Maintenance Use replacement part designated by manufacturer . Otherwise Manufacturer is not liable from Safety Accident, Unit Failure . For safety, do not use Unit if Unit or its accessory is damaged or mal function and send to Service center . 10.1.

  • Page 63: Cleaning And Storage

    10.2. Cleaning and Storage To prevent any Accident , please separate any Test Probe or Testing Zig. Terminal from unit 10.2.1. Unit Cleaning Clean with wet cloth and Soft Soap. Do not use Cutter, Organic Solvent or Alcohol. Letter printed on Analyzer can be erased. 10.2.2.
  • Page 64 MEMO USER MANUAL...
  • Page 65 MEMO USER MANUAL...
  • Page 66 203-702 Bucheon Technopark, 388, Songnae-daero, Wonmi-gu, Bucheon-si, Gyeonggi-do, Korea, 14502 TEL : 82-32-325-6030 / FAX : 82-32-325-6032 / http://www.tekon.co.kr...

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