Tekon 960 User Manual
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Tekon 960 User Manual

Battery quality analyzer
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Battery Quality Analyzer
User Manual
Ⓒ 2020 TEKON, Inc
2020.10 Ver 3

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  • Page 1 Battery Quality Analyzer User Manual Ⓒ 2020 TEKON, Inc 2020.10 Ver 3...

  • Page 2: Table Of Contents

    INDEX General..............................1 International Standard Safety Symbol ..................1 Measurement Range (Over voltage range) definition ............. 2 Opening Package ......................2 1. Description and Specifications ....................3 1.1. Product Description ......................3 1.1.1. Main features ....................... 3 1.2. Description of each part and functions ................4 1.2.1.
  • Page 3 5. Record ............................31 5.1. General ........................31 5.2. Meter Record ....................... 32 5.2.1. Meter record view ....................32 5.2.2. Meter Record Delete ..................33 5.3. String Management ...................... 34 5.3.1. String Listing ...................... 34 5.3.2. String Edit ......................35 5.3.3.

  • Page 5: General

    General Warning Please use the unit after read Safety Information. Use only the designated operation method. Do not use environments in combustible gas, steam or humid. Do not use damaged unit. Do not use any unit with abnormal operation. Do not apply over voltage more than rated voltage between Terminal or between respective terminal and Ground.

  • Page 6: Measurement Range (Over Voltage Range) Definition

    Measurement Range (Over voltage range) definition Higher Category indicates Higher Over Voltage Electric environment. Tester designed for CAT III environment can withstand higher voltage than the tester designed for CAT II To avoid any serious accident while measurement, better to use Tester higher category for the testing environment.

  • Page 7: Description And Specifications

    1. Description and Specifications 1.1. Product Description TEKON960 measures Internal Resistance, Voltage and Temperature simultaneously which determine Battery Deterioration status. Depend on model, can measure Internal Resistance of High Voltage Battery max 200V or 500V. Using string records designed for battery maintenance, measurement data can be systematically accumulated and stored to analyze deterioration trends and refer to them in predicting replacement timing.

  • Page 8: Description Of Each Part And Functions

    1.2. Description of each part and functions 1.2.1. Exterior Function Decription Impedance This is an impedance measurement input terminal for inserting a ① Input 4-terminal probe. VOLTAGE ② V.A voltage measurement input terminal to insert DMM probe INPUT Voltage + ③...

  • Page 9: Display

    1.2.2. Display The unit shows different display by different measurement functions. Below explains Display Configuration showing on most function displays. Name Description 각 아이콘을 터치하여 주 기능을 선택합니다. Lock or unlock screen touch input. . Switch to impedance measurement function Switch to voltage and current measurement function.
  • Page 10 SD Card Icon SD card slot is empty. I have an SD card. SD card is being read or written. SD card mount failed. USB/Bluetooth icon Bluetooth connection is possible. ⑦ Status icon Connected to PC via Bluetooth USB cable is connected. Bluetooth is disabled.

  • Page 11: Ordering Information

    1.3. Ordering information 1.3.1. Accessories and parts  Impedance Test Lead  Test Lead ( multimeter ) TKP01-500  AC Adapter  Bluetooth Dongle T25A (DC12V 2.5A) T400 (BTU400) User Manual...
  • Page 12  Carry Bag  Pouch(TEKON960B) T50A  “0” Adjust Bar  Battery Pack TP04 TB06A  Current Clamp(TEKON960B) T130BE User Manual...

  • Page 13: Specifications

    1.4. Specifications 1.4.1. Power Supply  AC Charging Adapter Input : AC 100V ~ 240V @ 50Hz/60Hz Output : DC 12V 2.5A  Battery Pack Type Li-Ion Rechargeable Battery Pack > 5.4Ah Voltage Rating 7.4V Charging Time Battery Life > 8 Hr, 300 Charging / Discharging cycle 1.4.2.

  • Page 14: Electrical Specification

    1.4.6. Electrical Specification Accuracy is specified for a period of one year after calibration, at 18℃ to 28 ℃ with relative humidity to 80 %. Accuracy specifications are given as: ±([% of reading] + [number of least significant digits]). Accuracy specification assumes ambient temperature stable ±1℃. Warm up time : about 30 minutes ...

  • Page 15: How To Hang It Around Your Neck And Measure It

     Temperature Range Resolution Accuracy ±1℃+2dgts -10℃~100℃ 0.1℃  Ripple Voltage Range Resolution Accuracy ±5%rdg±10dgts(40㎐~10㎑) 0~5V 0.001V  Current Probe Accuracy TEKON130BE Ratio 0-40A 10mv/A AC Amps 0-40A ±(1.5%+6digits) DC Amps 0-40A ±(1.5%+5digits) 1.5. How to hang it around your neck and measure it [Preparation for measurement] ①...

  • Page 16: Set Up

    2. Set Up 2.1. Power ON/ OFF Press longer “POWER” key longer than 2 seconds to activate power ON/OFF 2.2. Keyboard Use when input Name or Number etc While keyboard is displaying, can input letters with buttons on the unit (except Power button). English only.

  • Page 17: User Set Up

    2.3. User Set Up 2.3.1. User Set Up display Item Setting scale Description ① Language Korean, English Set the display language. ② Brightness 1~10 Adjust the screen backlight brightness. The screen turns off automatically if there is no operation for the set time. After it Screen turns OFF, 3, 5, 10, 15, 30,...

  • Page 18: Impedance Measurement

    3. Impedance Measurement 3.1. Insert Test Probe  For safe and accurate measurement, insert precisely the probe provided with unit.  4 Terminal Pin type probe provided to measure Impedance  Insert Probe to Ω-H, Ω-L terminal.  Be careful any physical injury from the sharp end – Pin type probe ...

  • Page 19: Record Mode

    [“0” adjustment] ① Press to display the impedance meter screen ② Press 0-Adj and press ③ Wait up to 10 seconds until the probe is touched on the zero adjustment bar. ④ Insert the pin end of the measuring probe into the hole of the zero point adjustment plate, and press the probe perpendicular to the adjustment plate so that the SOURCE and SENSE terminals of the probe tip are in close contact as shown in the figure below.

  • Page 20: Meter Record

    3.4. Meter Record Meter Record is useful for One Time measurement which measurement record does not need to manage continuously. For Simple measurement and saving. [Display Layout] Function Description ① Impedance The impedance measurement is displayed. The voltage measurement is displayed. ②...

  • Page 21: Impedance Measurement (Meter Record)

    3.4.1. Impedance Measurement (Meter Record) ① Press to display the initial impedance measurement screen. ② Touch the battery terminal to measure the measuring probe. Press so that both the inside and outside of the probe pin are in contact for correct 4-terminal measurement. ③...

  • Page 22: Limit

    3.5. Limit Limit function decides category PASS, WARNING or FAIL, after comparison Pre Set Limit with measurements of battery Limit function provides for Resistance - Upper level 1 (WARNING), Upper level 2 (FAIL) and for Voltage – Lower level (WARNING) as below. ...
  • Page 23 [Note] When the measured value is saved by AutoRec, a different buzzer sounds depending on the judgment result. [PASS (pass), WARNING (caution), FAIL (fail)] PASS Short(100ms) 1 time Beep Sound WARNING Long(300ms) 2 times Beep Sound FAIL Short(100ms) 2 times and long(400ms) 1 time Beep sound(Total 3 times) User Manual...

  • Page 24: String Record

    3.6. String Record “String Record“ is designed for continuous battery management and maintenance.  String name, battery model, limit value and number of battery can be set up in the String Record.  Measurement Data is saved at selected string. ...
  • Page 25 Displays the selected string/slot/cell number. Displays the records stored in the slot in order of the most recent cell number. The background color of the cell number indicates the limit judgment result. ⑨ Record If you select a record by touching it, the value of the record is displayed on the measurement screen.

  • Page 26: String Record Measurement

    3.6.2. String record measurement To measure a string record, you need to enter string information for the battery to be measured. Please refer to the record description for details. [Measure string records] ① Press the display the impedance measurement screen. ②...

  • Page 27: Logger (Tekon960B Only)

    3.7. Logger (TEKON960B Only) The logger function records impedance measurements over a long period of time. Impedance, voltage, temperature, and humidity are measured at set intervals and saved as a CSV file. Data being recorded or loaded is displayed as a graph on the screen. Function Description The data of the record is displayed in a graph.
  • Page 28 [Start Record] ① Press the display the impedance measurement screen. ② Logger Select on the Tap ③ Interval Range Press to set recording interval and press to select measurement range. auto range cannot be used for logging. ④ Fix the measurement probe to the measurement object. It is convenient to use a clip type probe. When measuring for a long time, connect the adapter to prevent battery discharge.
  • Page 29 [Load Record] ① Press the display the impedance measurement screen. ② Logger Select on the Tap ③ Load... Press display the file section window. selecting the file to load, press to load the record. ④ Primary Secondary Select the items to be displayed on the graph by pressing User Manual...

  • Page 30: Noise Avoidance (Tekon960B Only)

    3.8. Noise Avoidance (TEKON960B Only) If the measured value is unstable due to noise, noise frequency avoidance function can be turned on in the setting screen. When the noise frequency avoidance function is used, change the measurement frequency to reduce the effect of noise. Noise frequency avoidance function will be canceled when the power is switched off and turned on again.

  • Page 31: Measurement

    4. V.A measurement 4.1. Test Probe Insert Voltage Test Lead Voltage Input Terminal Current Clamp Current Camp Input 4.2. Measurement Set Selection The Unit can measure DC Voltage, AC Voltage, DC Currents, AC Currents Ripple Voltage. V.A measurement function is consist of following 3 test sets. Simultaneous 2- measurement available depend on selection .

  • Page 32: Va Meter

    4.3. VA Meter Function Description ① V DC, V AC measured values are displayed. measurement 1 ② V ripple, A DC, A AC measurements are displayed. measurement 2 ③ Displays measured value 1 as a bar graph. Bar-graph Displays the activation status of the auto hold and auto save functions.

  • Page 33: Range Adjustment

    4.3.1. Range Adjustment  In DC Voltage & DC Currents Testing set Range Press to select range from pop-up menu  Press Clamp to select the clamp to use  Ripple voltage is 5V single range 4.3.2. Hold Hold Touching the probe and pressing during measurement will hold the displayed measurement value, press again in this state to release Hold and display the current measurement value.

  • Page 34: Va String

    4.4. VA String Function Description ① V DC, V AC measured values are displayed. measurement 1 ② V ripple, A DC, A AC measurements are displayed. measurement 2 ③ Displays measured value 1 as a bar graph. Bar-graph Displays the activation status of the auto hold and auto save functions.

  • Page 35: General

    5. Record 5.1. General This product uses the following storage space structure.  Measurement record stores impedance, voltage, and temperature and measurement time.  Measurement record stores measurement value 1, measurement value 2, and measurement time according to measurement set selection. ...

  • Page 36: Meter Record

    5.2. Meter Record 5.2.1. Meter record view [Usage procedure] ① Meter Ω Press and select in the tap. Meter-impedance records are displayed. Records are sorted chronologically starting with the most recent data. ② Press and select Meter VA in the tap. Meter-VA records are displayed.

  • Page 37: Meter Record Delete

    5.2.2. Meter Record Delete [Usage procedure] ① Meter Ω Press and select Meter VA on the record screen ② You can select one record by selecting the record item. ③ Press Multiple Selection to activate, you can select multiple records. ④...

  • Page 38: String Management

    5.3. String Management 5.3.1. String Listing String Ω ① Press and select on the screen A list of stored strings is displayed. ② If there is already a string with similar properties, if you touch it, you can start editing by copying the properties of the selected string when editing.

  • Page 39: String Edit

    ⑤ Press to finish editing and display the strings added to the list. 5.3.2. String Edit String Ω ① Press and select on the record screen A list of stored strings is displayed. ② Edit... Press to display the string add/edit screen. ③...

  • Page 40: Delete String

    5.3.3. Delete string This function is used to delete a string that is no longer needed. Records stored in the deleted string are also deleted. String Ω ① Press and then press A list of stored strings is displayed. ② Delete String Press a confirmation message appears on the screen...

  • Page 41: String Record Management

    5.4. String record management 5.4.1. Impedance record String Ω ① Press and select on the record screen. A list of stored strings is displayed. ② Select Select the desired string and press  The slot list of the selected string is displayed on the left, and the measurement time, number of records, and average impedance value are displayed.
  • Page 42  If you touch a record, you can select one record. If multiple selections are required, press Multiple Selection to activate.  Press Select All to select the entire record of the slot.  Press Delete Record to delete the selected record. You will be prompted to confirm the deletion.

  • Page 43: Record

    5.5. V.A Record String VA ① Press and select on the record screen A list of stored strings is displayed. Select ② Select the desired string and press ③ The VA records of the string are displayed. You can select one record by touching the record. Multiple Selection If multiple selections are required, press to activate.

  • Page 44: Analysis

    6. Analysis 6.1. General In the analysis function, the following analysis is possible using the measured data stored in the record. Check the impedance change over time of a specific cell This function is used to predict the degree of deterioration and replacement time of the battery. It can be used as a reference material for the time of cell replacement by checking the trend of the change in impedance of the cell using measured and stored cell data.
  • Page 45 ④ Record Chart Press to show or hide records and charts on the screen. When one is hidden, the other is made larger. User Manual...

  • Page 46: Slot Analyzer

    6.2.2. Slot Analyzer [Usage procedure] ① Press and select a slot from the Tap. String... Press to open the string selection dialog ② Select the desired string and press ③ Cell numbers are listed on the left, and records and charts for the selected slot are displayed on the right.

  • Page 47: Pc S/W

    7. PC S/W 7.1. General The following functions can be used by using PC S/W.  Measurement data stored in the record is transferred to the computer.  Add, edit or delete record strings.  Delete stored data.  You can check the data stored in the record in tables and charts. ...

  • Page 48: Pc S/W Installation

    7.3. PC S/W Installation  Insert Installation CD  When below display appears, select ‘AutoPlay’  At below menu, select ‘Install PC S/W’.  Click ‘Next’. Click ‘Install‘. Click ‘Next’. Click ‘End ‘.  After Installation completed, will add PROGRAM Icon on display . User Manual...

  • Page 49: How To Use S/W

    7.4. How to use S/W 7.4.1. Connection  To connect via USB, connect the device and PC with a USB cable. When you press the USB button, SW searches for the product and connects.  Check whether bluetooth symbol appears on Upper display When OFF, press “USER“...

  • Page 50: String List

    7.4.2. String list When Unit is connected, String list is automatically displayed. When closed, click “string mode’ on upper display to appear on display. Function Description Detail Indicates slot list of selected string save String list to Excel File . Send Refresh Refresh String List...

  • Page 51: String

    7.4.3. String Press ‘ Detail “ button in String list to display information ’ 설명 Function Slot Tap : display Record of selected slot. Detail Cell Tap : display Record ( measurement data change) of selected cell Export slot, V.A record into Excel file Export Refresh refresh slot list...

  • Page 52: Impedance Record

    7.4.4. Impedance record After select slot, press ‘ detail ’ to display Record of the slot. Function Description Select Record sort method. Sort Cell Number/Impedance/Voltage Save Impedance record to Excel file Export Refresh Refresh record  Record tap  display saved measurement data and time.
  • Page 53  Slot chart tap  Records displayed in Chart. Locate Cursor on Graph to display measurement data of cell .  displayed chart can be saved in Image.  Report Tap  Formulate Report .  Can input Installed Location, person name who measured, Comment. ...

  • Page 54: Cell Record

    7.4.5. Cell record Select cell in string and press “Detail” to display change trend of measurement data. Function Description Sort Select the Sort Records. Measuring slot/impedance/voltage save Impedance record to Excel Export Refresh Refresh Record .  Record tap  display measurement data and time of selected cell.

  • Page 55: Replay

    7.4.6. Replay  Transmitted data from Unit is saved in PC.  Recall function enables to use downloaded data without connecting Unit  Through a full sync when connected to the product receiving and leave all the records, you can use most of the functions except the functions necessary to connect using the View feature.

  • Page 56: Android App

    8. Android APP 8.1. Install Search and install 'TEKON Battery Analyer' on Google Play. 8.2. Connection Run the application, the connection screen is displayed. Check the bluetooth status display at the top of device. If it is off, turn it on in the USER screen.

  • Page 57: Using The Menu

    - String > Impedance - String > VA  Select the record you want to use.  Select the homepage the website of TEKON is displayed. 8.3.1. Meter – Impedance record  Select Meter - Impedance from the menu.  Meter - Impedance records are displayed in reverse order of measurement time.

  • Page 58: Meter - Va Record

    8.3.2. Meter – VA record  Select Meter – VA from the menu.  Meter - VA records are displayed in reverse order of measurement time. meas value 1, meas value 2, and time are displayed.  Touch the Share button at the bottom right, share records as a CSV file. 8.3.3.

  • Page 59: Record

    Slot list  slots of the selected string is displayed.  Measurement time, number of records, and the average impedance of the slot are displayed.  Select slot  Record of the selected slot is displayed. 8.3.4. Record  Record of the selected slot is displayed. ...

  • Page 60: String - Va Record

    8.3.5. String – VA record String list  Select String – VA from the menu.  List of strings displayed.  Select the string.  Record of the string is displayed. Record  VA record of the selected string is displayed. ...

  • Page 61: Share Record

    8.4. Share record  On the Record screen, press button.  Display list of applications that can share files in applications installed on the phone.  Select the application. (In the picture below, select Gmail)  Shared in selected applications. (Added as attachment of mail) User Manual...

  • Page 62: String Management

    8.5. String management 8.5.1. Add string  Press button on the string list screen.  Enter the string information to be added. Press the ‘130% / 150%‘, ‘150% / 200%‘ button sets the upper impedance limit to the corresponding magnification of the initial impedance. ...

  • Page 63: Maintenance

    9. Maintenance Use replacement part designated by manufacturer . Otherwise Manufacturer is not liable from Safety Accident, Unit Failure . For safety, do not use Unit if Unit or its accessory is damaged or mal function and send to Service center . 9.1.
  • Page 65 [Warranty period] The product warranty period is 1 year from the date of purchase. If the purchase slip or receipt is lost or cannot be submitted, TEKON will calculate the service period based on the manufacturing year/month/day of the product's S/N.
  • Page 66 MEMO...
  • Page 67 MEMO...
  • Page 68 203-702 Bucheon Technopark, 388, Songnae-daero, Wonmi-gu, Bucheon-si, Gyeonggi-do, Korea, 14502 TEL : 82-32-325-6030 / FAX : 82-32-325-6032 / http://www.tekon.co.kr...

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