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Operating Manual
SmartCHECK
Test Bench
Order No. 10107834/02

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Summary of Contents for MSA SmartCHECK

  • Page 1 Operating Manual SmartCHECK Test Bench Order No. 10107834/02...
  • Page 2 MSA AUER GmbH D-12059 Berlin Thiemannstrasse 1 Germany © MSA AUER GmbH. All rights reserved...
  • Page 3: Declaration Of Conformity

    Thiemannstrasse 1 D-12059 Berlin declares that the product MSA AUER SmartCHECK is in conformance with the EMC directive 2004 / 108/ EC, [EMC]: EN 61000-6-2 :2006, EN 61000-6-3:2011 The product is in conformance with the directive 2006 / 95/ EC, [LVD] : EN 60950 –...
  • Page 4: Table Of Contents

    Liability Information ......................6 Safety and Precautionary Measures ..................7 Description ............................ 8 Overview ..........................8 Tests Possible Depending on SmartCHECK Model ............9 Scope of Delivery (SmartCHECK Basic Version) .............. 10 Operating Elements ......................11 Basic Information Software ....................... 13 Touch Screen Functions ....................
  • Page 5 Annual Calibration ......................71 Technical Data ..........................72 SmartCHECK - Basic Version .................... 72 SmartCHECK - Modules (with Lung and Standard High Pressure) ........72 SmartCHECK - Modules (with Lung and Adjustable High Pressure) ......... 72 10 Ordering Information ......................... 73 10.1 Required for putting into service first-time .................
  • Page 6: Safety Regulations

    MSA or authorised persons. Liability Information MSA accepts no liability in cases where the product has been used inappropriately or not as in- tended. The selection and use of the product are the exclusive responsibility of the individual op- erator.
  • Page 7: Safety And Precautionary Measures

    Calibration Only use a calibrated test bench. MSA recommends one annual calibration. Connection to the Supply Voltage Prior to switching on, please ensure that the set operating voltage and mains voltage on the test bench concur.
  • Page 8: Description

    All possible tests are listed in chapter 2.2. The connections necessary to carry out the tests are described in chapter 6 for all devices. The test and tolerance values used in the software for MSA devices should be com- pared with the relevant device servicing manuals.
  • Page 9: Tests Possible Depending On Smartcheck Model

    Measurement of leak tightness with positive pressure Measurement of leak tightness of the suit valves with negative pressure Closed circuit breathing apparatus: Complete test of the MSA closed circuit breathing apparatus AirElite 4h Standard High Pressure Self contained breathing apparatus:...
  • Page 10: Scope Of Delivery (Smartcheck Basic Version)

    Description Scope of Delivery (SmartCHECK Basic Version) Test bench Quick start guide Touch screen pen Protective hood for test head Microfibre cloth Silicone oil Transponder antenna (if transmitter reader was ordered) High pressure supply line (for High Pressure versions) High pressure test line (for High Pressure versions) Power supply cable (version depending on country) Testing software TecBOS.Tech (depending on license)
  • Page 11: Operating Elements

    Description MSA AUER Operating Elements SmartCHECK Basic Version (depending on ATO configuration) Fig. 1 SmartCHECK Basic Version Connection for lung governed demand valve Medium pressure inlet [nipple] 4 - 10 bar Test head Push button Measuring point eye Main switch...
  • Page 12 Description SmartCHECK Modules Additional features of the Modules version are shown below. Fig. 2 SmartCHECK Modules Version Artificial lung and high pressure housing Spring loaded drawer for fixing gauge during test High pressure test line Pressure gauge Holder for high pressure test line when not...
  • Page 13: Basic Information Software

    Basic Information Software MSA AUER Basic Information Software Attention! To avoid losing saved tests and data base entries, make sure that the main database is backed up continuously. Touch Screen Functions Attention! To prevent damage to the touch screen, avoid touching it with sharp objects. Only use fingers or the touch screen pen provided.
  • Page 14 The handling of the on-screen keyboard is the same as of a standard keyboard. The on-screen keyboard will appear when necessary. When minimised it can by default be found on the left side of the screen. Fig. 3 On-screen keyboard Fig. 4 Minimised on-screen keyboard SmartCHECK...
  • Page 15: Symbol Menu

    Basic Information Software MSA AUER Symbol Menu Fig. 5 Symbol Menu Close current module Next preselected data set Create new data set Last preselected data set Open data set Collective change Save data set Print selected data Copy data set...
  • Page 16: Search Functions

    The Identification field can be used for a quick search by either  scanning the transponder or bar code  entering the object number, serial number or manufacturer number via keyboard. After pressing Enter the device appears. Fig. 7 Identification field SmartCHECK...
  • Page 17: Software Backup Options

    The MSA Backup Utility will start automatically when Windows starts. Running a Backup Required accessory: An empty external USB storage device (USB flash drive or USB hard disk) with min.
  • Page 18 Create a Bootable Medium The image of the hard drive has been created. Connect the external USB storage device to a free USB port (on the left side of the SmartCHECK). Click on the right button "Create restore device". Select the target drive.
  • Page 19: Startup

    Avoid direct sunlight and proximity to strong electromagnetic fields to ensure reliable test re- sults. Fig. 8 Minimum distances SmartCHECK basic Switching On The test bench is fully operational, all necessary software to operate the device is pre- installed. For testing devices and components no further software installation is re- quired.
  • Page 20: Logging In

    Administrator [not case sensitive]. After logging in for the first time, change the password for the administrator. Using the button "change password" on the bottom of the login dialog. Then follow the password change dialog. Using a Card [→chapter 7.2] SmartCHECK...
  • Page 21 Startup MSA AUER Licensing and Activation of the Software Usually the test bench software has already been licensed when the test bench is delivered.  Choose the user Administrator, enter the password, and choose the Options button from the login dialog box.
  • Page 22: Desktop Overview

    Startup Desktop Overview Fig. 12 Module Navigator Logs off from TecBOS Starts the devices module Shuts down the computer Menu bar Logs off from the operating system Drop-down menu of menu bar Starts the testing module SmartCHECK...
  • Page 23: Testing Information For All Devices

    Testing Information for all Devices MSA AUER Testing Information for all Devices The following devices can be tested with the SmartCHECK: Masks Lung governed demand valves Breathing apparatus Chemical protective suits Closed circuit breathing apparatus Closed circuit breathing apparatus with constant dosage The test bench accesses a database where test procedures and tolerance values are stored.
  • Page 24: Testing Combined Devices

    It is possible to test combined devices with the test bench.  Select all devices that are combined when selecting devices. Tests for all devices selected will be carried out consecutively.  Overview Test Screen SmartCHECK basic Fig. 14 Overview Test Screen Timer [Countdown] Start value of measurement Current test...
  • Page 25: Overview Test Screen Smartcheck Modules

    Testing Information for all Devices MSA AUER Overview Test Screen SmartCHECK Modules This test screen shows an additional gauge for high pressure, all other fields are the same. Fig. 15 Overview Test Screen Timer [Countdown] Start value of measurement Current test...
  • Page 26: Manual Operation

    Test Criteria for MSA Respiratory Protection Apparatus Test criteria are subject to national regulations, applicable national regulations must be observed. For orientation, MSA recommended test criteria can be found in the service manuals for the de- vices to be tested.
  • Page 27: Testing Devices

    Testing Devices MSA AUER Testing Devices For testing special accessories may be necessary. For detailed information → chapter 10 and the operating manual of the device to be tested. Masks Put mask onto test head. Pull harness tight in indicated order.
  • Page 28 A bar code reader for the test bench is available as an accessory and can be used instead of the transponder read- If the device cannot be found, → chapter 7.5 for details on entering data sets. Fig. 19 Selecting connected devices Click on Next. SmartCHECK...
  • Page 29 Testing Devices MSA AUER After selecting one or more devices you will have an immediate overview of possible and required tests. Red-marked fields are due and marked automatically by the program. Manual change of tests is possible. Tick the test to be performed.
  • Page 30 Tests which have been successfully completed are highlighted green. Failed tests are highlighted red. Ac- tive, running tests are highlighted yel- low [→ chapter 5.6]. Once the test procedure has been started, all test sequences proceed completely automatically. Fig. 25 Test proceeds SmartCHECK...
  • Page 31 Testing Devices MSA AUER If one of the test fails, the test is abort- ed and the test bench is requiring a user interaction. A dialogue box appears with the choice to repeat the test. Possible causes of fault and troubleshooting di- rections are listed.
  • Page 32 → fig. 18] Finish test [ends the testing] Exit program [ends the program and shuts down the test bench.] Fig. 29 Options (20) Remove mask from test bench. (21) Remove adapter/plug. Fig. 30 Disconnect device SmartCHECK...
  • Page 33: Lung Governed Demand Valves

    Testing Devices MSA AUER Lung Governed Demand Valves The following tests can be carried out for lung governed demand valves [DV]: DV tightness test positive. DV control piston leak test with medium pressure. DV switch-over pressure. DV static closing pressure.
  • Page 34 Connecting Adapter Demand valve must be in standby. Connect DV with adapter. Connect medium pressure hose to medi- um pressure coupling. Connect combination of adapter/demand valve with test head. Fig. 33 Connecting Lung Governed Demand Valve SmartCHECK...
  • Page 35 Testing Devices MSA AUER Proceed as described in chapter 6.1. Connect the lung governed de- mand valve as illustrated. Continue with the test as de- scribed in chapter 6.1. Fig. 34 Connecting the lung governed demand valve After testing is completely finished Basic Configuration ...
  • Page 36: Compressed Air Breathing Apparatus

    For SCBA not equipped with the alpha-click system: Connect the SCBA test adapter (see chapter 10.4) to the pressure reducer. Connect breathing apparatus Fig. 36 Connecting high pressure line with medium pressure input (use medium pressure hose exten- sion when necessary). SmartCHECK...
  • Page 37 Testing Devices MSA AUER Proceed as described in chapter 6.1. Connect the compressed air breathing apparatus as illustrat- Continue with the test as de- scribed in chapter 6.1. Fig. 37 Connecting the compressed air breathing apparatus After testing is completely finished Basic Configuration ...
  • Page 38: Chemical Protective Suit

    Watch for sufficient prima- ry pressure. Test preparation: Connect breathing apparatus with high pressure outlet (use Click- adaptor when necessary). Connect breathing apparatus with medium pressure input (use medium pressure hose extension when necessary). Fig. 39 Connecting high pressure line SmartCHECK...
  • Page 39 Testing Devices MSA AUER Spread CPS [→ fig.42]. Close zipper of CPS. Remove angled prechamber and valve disks. Connect test bench and CPS via adapter. Watch the filling and test se- quence. Fig. 40 Connecting CPS Assemble valve disk. Connect test line.
  • Page 40: Closed Circuit Breathing Apparatus

    Disconnecting battery Disconnect battery from the electronic distributor before test. Fig. 43 Disconnecting battery of closed circuit breathing appara- Inhalation/Exhalation Valve Connect adapter hose with in- serted adapter unit to test head. Fig. 44 Connecting adapter hose to test head. SmartCHECK...
  • Page 41 Testing Devices MSA AUER Inhalation/Exhalation Valve Screw adapter into inhalation side (marked white at the top) of the respiratory protective de- vice. Fig. 45 Screwing adapter into inhalation side Screw adapter into exhalation side (bottom) of the respiratory protective device.
  • Page 42 (3) After testing is finished, make sure that the apparatus is ready for use again:  Unblock surplus valve on exhalation bag laterally (remove metal bracket).  Carry out self-test (IC-Active test). Fig. 49 SmartCHECK...
  • Page 43: Closed Circuit Breathing Apparatus With Constant Dosage

    MSA AUER Closed Circuit Breathing Apparatus with Constant Dosage The SmartCHECK has been tested by BAM (Federal Institute for Materials Research and Testing) for safety with regards to operating with oxygen. The following tests can be carried out for Closed Circuit Breathing Apparatus with Constant Dos-...
  • Page 44 Fig. 52 Sealing cap Proceed as described in chapter 6.1. Follow the instructions regarding adapters and connections displayed by the software. After testing is finished, make sure that the apparatus is ready for use again. Fig. 53 SmartCHECK...
  • Page 45: Using The Software

    If the test bench is integrated in a network, further licenses may be necessary, because the license included in the scope of delivery is a single-user license [→ chapter 10]. If problems occur with the software that cannot be fixed, contact MSA. User Administration Choose System - User Administration - User in the menu.
  • Page 46: Mandator

    Mandator The letterhead in the reports and the report language can be changed via the mandator module. MSA’s address is set by default. Change the information on first use. Menu: System – Mandators Open the existing mandator by double clicking the Open button.
  • Page 47: Settings

    Using the Software MSA AUER Settings Start the software as described in chapter 4. Choose System – Settings – Settings in the menu. Select mandator [1 in the picture]. If you want to change the back- ground picture you can select a different...
  • Page 48: Entering Data Sets

    [e.g. ADR] or supplier [e.g. SUPP] Part 2: consecutive number Name 1: Name of company owner or user For possible invoicing or when creating a delivery note, it is important to enter an own- er or user. Fig. 60 Menu: Administration - Entering information SmartCHECK...
  • Page 49 Using the Software MSA AUER Several contact persons can also be inserted for each address. Save the contact information entered using the blue arrow button on the right side of the list view box. Fig. 61 Menu: Administration - Contact information...
  • Page 50 It is also possible to enter numbers like for example 10000 the application will then select the next available number following the maximum of the last entered number. Fig. 65 Menu: Technical Services – Devices – Object number SmartCHECK...
  • Page 51 Using the Software MSA AUER If you click on the right-hand arrow next to Type, the window with the available device models opens. To enter new types → chapter 7.7. There are two views available for se- lecting the required device model.
  • Page 52 The date then appears on the left- hand side. Red background: test is due. It is possible that intervals appear in grey. Those intervals have been disa- bled for the model in the interval mod- ule. Fig. 70 Menu: Technical Services – Test is due SmartCHECK...
  • Page 53 Using the Software MSA AUER Carry out the same entry for the other intervals. Fig. 71 Menu: Technical Services – Other intervals Data Card Owner/ User To preselect entries press F7 on the keyboard to enter the sub se- lection.
  • Page 54 Fig. 74 Menu: Technical Services – Accept information Save the information by clicking on the floppy disk symbol. In order to enter other devices proceed as described above. Fig. 75 Menu: Technical Services – Save information SmartCHECK...
  • Page 55 Using the Software MSA AUER Related Devices Data Card Devices Connected Devices If devices which are permanently re- lated to each other should also be tested as one device it is possible to connect these devices using the data card "connected devices". Devices...
  • Page 56: Type Settings

    - Documents] refers to the groups / type allocation. Documents: For incorporating text, PDF docu- ments. Documents and drawings. Data sheets: For creating own input masks [available from Tech.Professional] Fig. 80 Menu: Technical Services – Settings – File SmartCHECK...
  • Page 57 Using the Software MSA AUER Specific allocations for a specific type. The allocations then have validity for all subordinate types. Documents Data sheets Intervals settings under path: Technical Services – Settings –In- tervals Material settings under path: In- ventory Management - Item ad-...
  • Page 58 Select Documents under Type. Click on the downward arrow on Fig. 85 Menu: Technical Services – Settings – Allocations the right side of Document. models Select the document. Fig. 86 Menu: Technical Services – Settings – Select docu- ment SmartCHECK...
  • Page 59 Using the Software MSA AUER Enter the name of the document under Description. Save by clicking on the floppy disk symbol on the right-hand side. You can now add other documents, those documents can be viewed in the devices or the device selection us- ing the document view button.
  • Page 60 Click on the + before Test bench. Only those test benches are shown which have been activated in the menu Technical Services – Settings – Test Benches. Fig. 92 Menu: Technical Services – Settings – Test Sequences SmartCHECK...
  • Page 61 Using the Software MSA AUER On the right you see now all connect- ed test sequences for the selected test bench activated in the test bench module. To change one of the test values open the sequence by double clicking on it [located on the left side of the window below the test bench].
  • Page 62: Creating New Types

    Creating New Types Creation via Pool The pool for respiratory protection devices is maintained by MSA. If it is required to add an addi- tional type for implementing in the data pool, follow this instruction to enter the required device to your testing database.
  • Page 63 Using the Software MSA AUER Open the directory tree. Select a device sort. Fig. 98 Menu: Technical Services – Settings – Select device model Press the right mouse button and then go to New sub entry. Fig. 99 Menu: Technical Services – Settings – New subentry Enter the model designation and save the entry.
  • Page 64 Select a test process of a model of the same type, press and hold the left mouse button and drag the test process Fig. 103 Menu: Technical Services – Settings – Copy test process SmartCHECK...
  • Page 65 Using the Software MSA AUER to the entry "New" of the newly added types under Tests/tolerance values and release the mouse button. Fig. 104 Menu: Technical Services – Settings – Newly created models Confirm the appearing message with Yes, and the complete test procedure will be copied to the new created type.
  • Page 66: Open Saved Tests Of Devices

    Technical Services – Devices. Use the identification field to se- lect a device [→ chapter 6.1]. Fig. 108 Selecting device Click on Histories. Click on Test history. Double-click on the test to be re- trieved. Fig. 109 Selecting test SmartCHECK...
  • Page 67 Using the Software MSA AUER Click on Values. The test can now be viewed. Fig. 110 Opened test SmartCHECK...
  • Page 68: Print

    You now obtain the same list as illus- trated above, to select the print out re- port. The selected print out will only show the information of the requested data set. Fig. 113 Printer symbol with arrow SmartCHECK...
  • Page 69 Using the Software MSA AUER All reports allow a data selection, fol- low the same selection arguments as described to open change datasets in chapter 3.5. All fields highlighted green can be used for searching. Fig. 114 Searchable fields Other reports request a new input mask.
  • Page 70: Maintenance And Cleaning

    Avoid using detergent of any kind as some detergents leave a milky film on the surfaces. Do not allow water or other liquids to spill on or into the test bench. Pressure Gauge Camera The pressure gauge camera is located behind a window. Clean this window similar to the touch screen. SmartCHECK...
  • Page 71: High Pressure Lines

    Annual Calibration Only use a calibrated test bench. MSA recommends one annual calibration. SmartCHECK...
  • Page 72: Technical Data

    Breathable air [min. EN 12021 or USCGA grade D] Medium pressure 6 - 10 bar SmartCHECK - Modules (with Lung and Standard High Pressure) Measurements [L x W x H] Ca. 720 x 600 x 250 mm Weight test bench Ca.
  • Page 73: Ordering Information

    Power supply cable US, test equipment 10145004 Power supply cable AU, test equipment 10145005 Power supply cable CN, test equipment 10144983 Gasket 5 pcs, test adaptor, SmartCHECK 10145936 High pressure supply hose, SmartCHECK 10146803 Log-on cards, starter set, SmartCHECK 10144987 TecBOS.Tech standard initial license...
  • Page 74 3 S mask] Exhalation Valve Closure D5135039-SP [for sealing the exhalation valve of the negative pressure 3 S mask] Exhalation Valve Closure 3S/CPS, D5135047-SP Spare (for sealing the exhalation valve of the negative pressure 3 S mask) SmartCHECK...
  • Page 75 Ordering Information MSA AUER Description Part No. Exhalation Valve Closure 3S/CPS, D513504-SP Spare [for sealing the exhalation valve of the negative pressure 3 S mask] Exhalation Valve Closure, 10039031 Advantage 3000 [for sealing the exhalation valve of Advantage 3000 masks]...
  • Page 76: Test Adapters For Testing Of Lung Governed Demand Valves

    Ordering Information 10.3 Test Adapters for Testing of Lung Governed Demand Valves Description Part No. LGDV test adapter RD40, 10144996 SmartCHECK LGDV test adapter M45x3, 10144998 SmartCHECK Test Adapter LGDV 88, 96 AS, 10145001 SmartCHECK LGDV Test Adapter ESA, 10145000...
  • Page 77: Test Adapters For Testing Of Scba

    Ordering Information MSA AUER 10.4 Test Adapters for Testing of SCBA Description Part No. High Pressure Test Line SCBA 10144992 SmartCHECK SCBA test adapter 200 bar, 10144993 SmartCHECK SCBA test adapter 300 bar, 10144994 SmartCHECK Medium pressure extension line 1,5 m...
  • Page 78: Test Adapters For Testing Of Chemical Protective Suits

    BG 4 Leak Test Adapter [connects 10108177 test head with BG 4 quick connect] 10.7 Accessories Within Scope of Delivery Description Part No. Microfibre cloth 40 x 40 cm SmartCHECK 10109451 Silicon oil/bottle 100 ml 10115053 Touchpen 10115112 Protective Hood for Test Head...
  • Page 79 Ordering Information MSA AUER Not Within Scope of Delivery Description Part No. LP-Leaktest Access. Eye-Mouth 10108271 Log-In card User [10 pcs] 10115071 Log-In card Admin [5 pcs] 10115093 Printer for Test Equipment 10045962 TFT-Monitor 17" for Test Equipment 10055641 TFT-Monitor 19" for Test Equipment...
  • Page 80: Spare Parts

    Ordering Information 10.8 Spare Parts Description Part No. Dust filter, Pkg 2pcs, spare 10093710 Transponder antenna, spare 10088332 -SP SmartCHECK...
  • Page 81 Ordering Information MSA AUER SmartCHECK...
  • Page 82 Eastern Europe Central Europe Netherlands France Poland Germany MSA Nederland MSA GALLET MSA Safety Poland Sp. z o.o. MSA AUER GmbH Kernweg 20 Zone Industrielle Sud Ul. Wschodnia 5A Thiemannstrasse 1 1627 LH Hoorn 01400 Châtillon sur 05-090 Raszyn k/Warszawy...

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