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Summary of Contents for Formax FD 7104-42
- Page 1 FD 7104-42 Output Conveyor for 7104 Series Inserters MAINTENANCE/PARTS MANUAL First Edition 4/2019...
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Page 2: Table Of Contents
Table of Contents Versioning, Terminology and Abbreviations ................1 Health, Safety and Environment ....................6 Process Description ........................9 Preventive Maintenance ......................11 Corrective Maintenance ......................13 Electrical description .......................19 Parts lists ...........................22 Recommended Spare Parts .....................35 Technical Specifications ......................37... -
Page 3: Versioning, Terminology And Abbreviations
Versioning, Terminology and Abbre- viations Versioning, Terminology and Abbreviations ............1 About this manual ...........................2 Abbreviations ...........................3 Terminology .............................4... -
Page 4: About This Manual
About this manual Versioning Version Modifications Parts Lists and schematics updated. - Page 5 Audience This manual is meant for service engineers. Symbols This manual uses the symbols listed below. WARNING : indicates a human safety hazard. ATTENTION : brings to your attention a risk for equipment or mail that could result froman action you may perform. NOTE : remark that explains different cases or specificities.
- Page 6 Terminology Term Description Double Feed Control (DFC) Double Feed Control is the sensor that measures the thickness of a sheet to check if the inserting system does not accidentally take more sheets than intended. DFC sensors exist on Feeders (double sheet de- tection).
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Page 8: Health, Safety And Environment
Health, Safety and Environment Health, Safety and Environment ................6 Safety ..............................7 Symbols on the system ........................7 End of Life ............................8... - Page 9 Safety Warnings • Disconnect the power supply before performing any maintenance. • Before connecting the system to the electrical supply, ensure that the system is suitable for the local mains voltage. Refer to the serial plate on your system for voltage requirements. •...
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Page 11: Process Description
Process Description Process Description ...................9 Process description ........................10... - Page 12 Process description The FD 7104-42 is a conveyor belt primarily designed to transport the filled envelopes produced by the inserter, after which these envelopes can be taken from the belt by one or more persons. The FD 7104-42 has mounting provisions for use on a table top at the inserter envelope exit area. Guide plates are mounted on both ends and at the infeed area to prevent the envelopes from unintentionally leaving the belt.
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Page 13: Preventive Maintenance
Preventive Maintenance Preventive Maintenance ...................11 Service visit, Preventive maintenance ................12... - Page 14 Service visit, Preventive maintenance Keeping in mind the service visit schedule of the inserter system , follow this schedule to perform preventive maintenance on the conveyor. Always check with the operator if there are any problems detected. Every service visit (+/- 160K cycles) Carry out a visual inspection.
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Page 15: Corrective Maintenance
Corrective Maintenance Corrective Maintenance ..................13 Motor chain adjustment ........................14 Belt tension adjustment ........................14 Belt tracking adjustment .......................16 Belt speed adjustment ........................17 Belt travel adjustment and general operation ................17... -
Page 16: Motor Chain Adjustment
Motor chain adjustment The motor of the conveyor is mounted with four hexagonal head screws in slotted holes on the LH inside frame. By moving the motor the chain tension can be adjusted. Access to the motor mounting screws is gained after removing the LH side cover. - Page 17 Set the belt tension so that the belt can be moved by hand and the motor turns with it. Do not tension the belt more then described!
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Page 18: Belt Tracking Adjustment
Belt tracking adjustment The belt tracking is set correctly during the manufacturing of the machine. It is very important that the belt correctly tracks, i.e. that belt movements perpendicular to the main belt movement are minimized. Adjusting is primarily done with the RH and LH set screw of the non-driven transportation axle and secondly the LH mounting of the driven transportation axle on the LH inside frame. -
Page 19: Belt Speed Adjustment
Adjust the non-driven axle in such a way that the belt moves as straight as possible over the belt cover plate. Adjust the driven axle in such a way that the belt does not move to the right or left. Check the belt tension. - Page 20 With the turning knob (D) it is possible to set the interval distance between envelopes on the conveyor belt. The distance depends on the type of job and preference of the user. Guideline: Minimal interval distance: 15 mm, setting for a job with thin envelopes.
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Page 21: Electrical Description
Electrical description Electrical description ..................19 Electrical description ........................20... - Page 22 Electrical description Block diagram...
- Page 23 Diagnostic information The LEDs on the processor board of the conveyor provide status information. To view the LEDs, remove the RH cover strip. • If the conveyor is switched on, LED A (named: POWER) is on. • If the motor is activated, LED B flashes one time. •...
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Page 24: Parts Lists
Parts lists Parts lists ......................22 Parts Lists ............................23... - Page 25 Parts Lists...
- Page 26 Conveyer parts...
- Page 27 Description Part No. Qty. Spare Remarks BASE PLATE-POSITIONING PLATE A0008198 CONVEYOR ROLLER SEAL 9102966F SET SCREW M4X6 2082830P PRESSOR-SHAFT PRESSURE ROLLER A0007991 SPRING CLIP 8-11 DIN 6799 2052454X PRESSOR-PIVOT ARM A0007989 PRESSOR-HINGE PIN A0007990 FINGER KNOB M4X8MM 2741731U TILT BAR A0026356 ENVELOPE GUIDE-SIDE GUIDE R A0007982...
- Page 28 Covers 7104 Series...
- Page 29 Description Part No. Qty. Spare Remarks COVER-END LEG CONVEYOR A0009507 CAP NUT M4 2453626K WASHER Ø9 X Ø4,3 X 0,8MM 2453745J ROUND HEAD SCREW M4X16 2053871Y PROD ASSY SUPPORT-PLATE CON- A0010092 VEYOR R PROD ASSY EXT COVER-SIDE STRIP A0010096 COVER-COVER PCBA A0010097 ROUND HEAD SCREW M4X16 2053871Y...
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Page 30: Frame Parts
Frame parts... - Page 31 Description Part No. Qty. Spare Remarks ROUND HEAD SCREW M4X8 2453868M WASHER Ø9 X Ø4,3 X 0,8MM 2453745J ROUND HEAD SCREW M4X6 2453866K Cover 2042266K HEX M4X8 DIN 7500 D 2453881A NOT USED Unnamed item Cover RH assy. 2995189N Cover LH assy. 2995191Q...
- Page 32 Belt and roller...
- Page 33 Description Part No. Qty. Spare Remarks Conveyor belt 2042267L Socket screw m4x40 2082809S Mounting bracket 2042205W Mounting plate 2042274T Mounting bracket 2042275U COUNTERSUNK HEAD SCREW M4X6 2454211U HEX M4X8 DIN 7500 D 2453881A SELF-LOCKING CLIP 2052602B Roller 2042271Q BALL BEARING 10MM 2031274K WASHER 10.2X14.8X0.8 2040143Y...
- Page 34 Drive...
- Page 35 Description Part No. Qty. Spare Remarks Connector 2121196D Drive axle 2995197W Roller 2042271Q DOWEL PIN 3m6X20 DIN6325 2036831Y WASHER 12X4,3X1MM 2453743G SPACER Ø 18 X Ø 12.8 X 5 MM 2040846F Frame (conveyor belt) 2995192R Motor wiring 2995568H Contains 8 Ball bearing housing 2431882K Chain 33 links...
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Page 37: Recommended Spare Parts
Recommended Spare Parts Recommended Spare Parts ................35 Recommended spare parts ......................36... - Page 38 Recommended spare parts Page ref. Legend No. Description Part No Stock per number of installed machines Remarks Belt Conveyor 2042267L and roller belt Drive Motor 2121421N Electronic 2995566F board...
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Page 39: Technical Specifications
Technical Specifications Technical Specifications ..................37 High Capacity Conveyor Belt Specifications ................38... - Page 40 High Capacity Conveyor Belt Specifications Model FD 7104-42 Type High Capacity Conveyor Belt (HCCB) Power consumption 24V-1A max. Approvals EMC Certificate conform EMC-Directive. FCC Certificate conform 47CFR, part 15. CB Certificate conform IEC 60950-1. UL Listed I.T.E. (Information Technology Equipment), conform UL-IEC 60950-1, file: E153801.
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