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Summary of Contents for Formax FD 87HD
- Page 1 FD 87HD Hard Drive Punch MAINTENANCE MANUAL 2/2014 FIRST EDITION...
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Page 2: Table Of Contents
TABLE OF CONTENTS TOPIC PAGE Specifications Set-up Guidelines Operation Safety Devices & Other Features Safety Precautions Daily Maintenance Troubleshooting 4 - 7 Parts Lists 8 - 12... -
Page 3: Specifications
110V, 50-60Hz Set-up Guidelines 1. Install the FD 87HD on a level surface, away from heat sources and direct sunlight. 2. Insert plug into wall outlet with the appropriate voltage, 110V. If the outlet is shared with another electronic device, the total current should not exceed 30A (at 110V). -
Page 4: Operation
Operation Flip the power switch “ON”, located on the right side of the machine. Slide open the safety shield on the top of the cabinet (Fig. Fig. 1 Insert a hard drive into the punching chamber (Fig. 2). Slide the safety shield closed. Fig. -
Page 5: Safety Devices & Other Features
CAUTION: • Never put water directly on the surface of the machine. • Never clean the case with benzene or thinner, since it will cause discoloration. • Do not dismantle the machine. Contact your Formax Dealer for service. -
Page 6: Troubleshooting
TROUBLESHOOTING PROBLEM: CHECK THIS: SOLUTION: Hard drive punch will not Check that the power cord is Plug cord into outlet operate plugged into an appropriate outlet Check voltage of power outlet If necessary, find an alternate outlet (120VAC, 60Hz) with the appropriate voltage Check the wiring between the fuse Reconnect, if necessary connector on the PCB (page 9) - Page 7 Troubleshooting Motor Issues If the motor doesn’t work, check wiring connections to be sure they’re attached properly. Check connections between motor and the following: start condenser, motor start relay and running condenser. Start condenser Motor start relay Running condenser Reduction chain Troubleshooting Feed Slot If the feed slot does not adjust to fit both hard drive sizes (2.5”...
- Page 8 Adjusting Drive Screw Mounting Bracket & Limit Switches If the motor continues to run without punching, the drive screw mounting bracket may be loose or broken, due to a damaged limit switch. Check the bracket to see if it is loose or broken, and tighten or replace if necessary. Check the limit switches for proper operation and connection to the Main PCB.
- Page 9 Replacing Door Hinges & Casters If the door is separated from the body housing, replace the upper and/or lower hinges. If the casters are damaged, remove screws and attach new casters with screw bolts. Bottom hinge Caster screws Top hinge Reverse button Stop button Start button...
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Page 10: Parts Lists
PARTS LIST - CASE... - Page 11 PARTS LIST - CASE ITEM PART # DESCRIPTION FD-87HDA001 BODY CASE ASSEMBLY FD-87HDA001 MAIN BODY FD-87HDA002 FRONT PLATE FD-87HDA003 PUNCHING BLOCK ASSEMBLY FD-87HDA001 MIDDLE PLATE FD-87HDA004 WASTE BIN PLATE FD-87HDA001 BOTTOM PLATE FD-87HDA001 VERTICAL PLATE FD-87HDA005 BOTTOM DOOR HINGE FD-87HDA006 DOOR FD-87HDA007 TOP DOOR HINGE...
- Page 12 PARTS LIST - PUNCHING BLOCK...
- Page 13 PARTS LIST - PUNCHING BLOCK ITEM PART # DESCRIPTION FD-87HDB001 SIDE PLATE 2 FD-87HDB002 MOTOR PLATE FD-87HDB003 MOTOR FD-87HDB004 SPACER RING FD-87HDB005 SPROCKET (SHAFT) #40, Z=12 FD-87HDB006 SPROCKET (SHAFT) #40, Z=20 FD-87HDB007 SCREW NUT FD-87HDB008 SPACER RING FD-87HDB009 TAPER BEARING FD-87HDB010 SIDE PLATE 1 FD-87HDB011...
- Page 14 PARTS LIST - ELECTRICAL 1, 10 4, 14 2, 11 6, 7, 8, 9 12, 13 5, 15 ITEM PART # DESCRIPTION FD-87HDE001 CONTROL PANEL PCB FD-87HDE002 MAIN PCB FD-87HDE003 CABINET DOOR SWITCH 19, 20 FD-87HDE004 SAFETY SHIELD SWITCH FD-87HDE005 LIMIT SWITCHES FD-87HDE006 PUNCHING CHAMBER LED...
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