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Summary of Contents for Formax FD 280-20
- Page 1 FD 280-20 High Volume Tab Delivery Module Operator Manual First Edition 8/2011...
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Page 3: Table Of Contents
4.2 Momentary Advance (Jog) Switch ..............9 4.3 Indicators ...................... 10 4.4 Emergency Stop ................... 10 5. OPERATION ....................11 5.1 Placing the FD 280-20 In-Line ..............11 5.2 Threading tabs (labels) ................. 11 5.3 Replacing Empty Spools ................12 5.4 Using Flat Rolls ..................... 13 5.5 Splicing Tabs…………………………………………...………………………….14... -
Page 5: Introduction
Description The Formax FD 280-20 may be used as an accessory label feeder for many labeling machines or printers. In this manual the FD 280-20 is described as a part of a system featuring the Formax FD 280 tabbing machine. -
Page 6: Items Included
Formax FD 280-20 Tab Delivery Module Power cord Operating Manual Tab Roll End Plates Dolly WARNING THE FD 280-20 IS A HEAVY MACHINE. USE PROPER LIFTING TECHNIQUES TO SET IT ON A WORK SURFACE. Operating Manual Safety Terms The following highlighted blocks are used throughout this manual to emphasize important information. -
Page 7: Safety Precautions
Precautions Observe the following safety precautions and warnings when operating, cleaning or repairing the FD 280-20. Failure to do so may result in physical injury or damage to the FD 280-20. The manufacturer assumes no liability for your failure to comply with these requirements. -
Page 8: Ordering Additional Equipment
Your rights under this warranty may vary from state to state. Additional Equipment To order or find out about additional Formax equipment, parts or supplies, contact an authorized Formax dealer. To locate an authorized dealer in your area, call Formax 800-232-5535. -
Page 9: Specifications & Requirements
INFORMATION ABOUT VOLTAGES, FUSES AND THE POWER CORD. 3. POWER CONNECTION Safety The FD 280-20 connects to a grounded 120 VAC power distribution system. The FD 280-20 uses protective fusing in both the neutral and hot supply lines of power. -
Page 10: Line Voltage
Module contains two LINE FUSES. (Refer to Figure 3.1.) The neutral and hot lines of power are fused. Both LINE FUSES must be intact for the FD 280-20 to operate properly. Always replace blown fuses with like type and rating fuses. -
Page 11: Accessory Power Outlet
FD 280-20. The Accessory Power Outlet is switched by the FD 280-20. Should a fault occur on the FD 280-20 all machines attached to it through the Accessory Outlet will stop as well. -
Page 12: Power Cord
Power Cord The FD 280-20 comes with a three-wire POWER CORD. The POWER CORD grounds the FD 280-20 when connected to an approved three-contact electrical outlet. 1. Plug the POWER CORD into the APPLIANCE INLET.. (Refer to Figure 3.1.) 2. Plug the POWER CORD into a grounded outlet. -
Page 13: Controls And Indicators
Red and Green Status Indicators Figure 4.1 - FD 280-20 Controls Power Switch The POWER SWITCH is located on the upper front of the FD 280-20. It is on a bracket accompanied by the orange power indicator Momentary Advance (Jog) Switch The Jog Switch is located on the opposite side of the machine from the Power Switch. -
Page 14: Indicators
Indicators 1. Orange – Power ON. Lights when the FD 280-20 is powered on. 2. Green – Ready. Lights when all systems are operating correctly. 3. Red – Fault. Lights when something goes wrong, and the FD 280-20 stops. Accompanied by an audible alarm. -
Page 15: Operation
4. Advance the tabs by pressing the momentary jog switch. 5. The tab web will be fed into the FD 280-20 and a loop will form coming back to the operator. Stop pressing the jog button. -
Page 16: Replacing Empty Spools
Tabs Label Yoke Label Drive Roll Label Well Front Door Replacing Empty Spools When the spool is nearly empty, watch to be sure that the last strip of tabs does not catch on the spool. Stop tabbing, remove the empty spool and splice on a new strip of tabs from the new spool. -
Page 17: Using Flat Rolls
3. Slip the end plates on the shaft. 4. Place the assembly on the FD 280-20. Using this method, it is possible to have a variety of tabs stored in flat rolls on the FD 280-20 until needed. Figure 5.2 Flat Roll Set Up 6/10... -
Page 18: Splicing Tabs
Splicing Tabs In order to maintain continuous operation, tabs should be spliced using the following technique. Figure 5.3 Splicing Details 6/10... -
Page 19: Maintenance
Your FD 280-20 will need regular cleaning. How often depends on the amount of use. Wipe surface dust or debris from the FD 280-20 with a damp cloth as necessary. Watch for wear on the spool ends. If they become worn and flattened, replace them. - Page 20 2. Pull the FUSE DRAWER out of the POWER ENTRY CASING. (Refer to Figure 7.1.) Figure 7.1 – Replacing a Line Fuse 3. Inspect the FUSES; look for blackened glass, melted wire or a disconnected wire between the ends of the tube. If you find any of these problems in either FUSE, that FUSE is blown and must be replaced.
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Page 21: Accessory Fuse
6.2.2 Accessory Fuse When one or both ACCESSORY FUSES are blown, the ACCESSORY POWER OUTLET and the machine plugged into this outlet lose power. WARNING UNPLUG THE POWER CORD BEFORE OPENING THE FUSE DRAWER. To replace an ACCESSORY FUSE: 1. Use a small screwdriver or similar tool to press in and slightly rotate the FUSEHOLDER CAP counterclockwise. -
Page 22: Troubleshooting And Service
7. TROUBLESHOOTING AND SERVICE WARNING UNPLUG THE POWER CORD BEFORE REMOVING, ADJUSTING OR REPAIRING ANY PARTS IN THE FD 280-20. Troubleshooting Chart Trouble Possible Cause Solution 1. Nothing works. Power switch is not on. Turn power switch on. Power cord is... -
Page 23: Service
20 contact your FORMAX dealer. Repacking Instructions If it is necessary to ship your FD 280-20 to your FORMAX dealer for service, pack it in the original shipping container and packaging material. If the original container is not available, the FD 280-20 should be carefully packed so that it will not be damaged in transit.
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