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Liftsafe Fall Protection Factory Supply TN-BASE-FREE-53FT Installation Manual

Truck netting systems
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Installation Manual:
Flatbed Safety Solutions
This Installation Manual is intended to meet the manufacturer's instructions requirements and should be used as part of
an employee training program.
WARNINGS AND CONDITIONS
These instructions must be provided to the installer of this system. The installer must read and understand these
instructions and follow.
Failure to follow these instructions and the details of the unique layout drawing provided may result in serious injury or
death. If you have any questions about this system's use or care, please contact the manufacturer: 1-800-977-2005.
Truck Netting Systems
Truck Netting Systems
Classic Free Standing: TN-BASE-FREE-53FT
Pivot Free Standing: TN-PIVOT-FREE-53FT
Pivoting Portable: TN-BASE-PORT-53FT
Fixed Base Portable: TN-PIVOT-PORT-53FT
Classic Column Mount: TN-COL-53FT
Flange Mount: TN-FLG-53FT
Wall Mounted: TN-GAP-53FT

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Summary of Contents for Liftsafe Fall Protection Factory Supply TN-BASE-FREE-53FT

  • Page 1 Truck Netting Systems Classic Free Standing: TN-BASE-FREE-53FT Pivot Free Standing: TN-PIVOT-FREE-53FT Pivoting Portable: TN-BASE-PORT-53FT Installation Manual: Fixed Base Portable: TN-PIVOT-PORT-53FT Flatbed Safety Solutions Classic Column Mount: TN-COL-53FT Flange Mount: TN-FLG-53FT Wall Mounted: TN-GAP-53FT This Installation Manual is intended to meet the manufacturer’s instructions requirements and should be used as part of an employee training program.

  • Page 2: Table Of Contents

    These instructions comprise a general installation procedure for the erection of a Flatbed Safety System. It is the position of Liftsafe Fall Protection Inc. & Factory Supply that these types of systems should be installed by a certified, trained installation team. In the event that the customer installs the system themselves, the entire system (nets, cables, etc.) must be inspected regularly by a supervisor to ensure that:...

  • Page 3: Components

    TN-FLANGENT 1006585 TN-AN 1004985 TN-COL-BACK HDCLIP-3/8 TN-FLANGENT 1006633 TN-COL-END TN-COL-BACK TN-FLG THIMLD-3/8 TN-COL-END 1006796 1006807 THIMLD-3/8 1004985 TN-PIVOTTUBE-24 TN-PIVOTTUBE-20 NP-DPP41186-BLK 1011400 TN-FLANGENT TN-COL-BASE-12FT TBJJ1/2X6 TN-COL-BACK 1011414 TN-COL-END TN-FLG TN-FLG 1013391 TN-FLANGENT TN-PIVOTTUBE-20 TN-PIVOTTUBE-14_5 1013790 1006633 TN-COL-BACK TBJJ1/2X6 1006807 TN-COL-END TN-PIVOTTU TN-PIVCOL-FREE 2001868 TN-FLANGENT...

  • Page 4: Installation Of Classic Free Standing Truck Netting System - Tn-Base-Free-53Ft

    Installation of Classic Free Standing Truck Netting System - TN-BASE-FREE-53FT Hardware Included Item# Quantity Description Part# Truck Net 12 ft High Column TN-COL-12FT ¾” X 6” Embedment Epoxy TN-Anchor-3-4x9 Anchors 3/8” Light Duty Thimbles THIMLD-3/8 ½” X 6” Turnbuckle Jaw to TBJJ1/2X6 5/16”...
  • Page 5 Installation of Classic Free Standing Truck Netting System - TN-BASE-FREE-53FT Installation of Columns • 1.1 Installation of TN-BASE-FREE-53FT netting system begins with the installation of the columns. At 12 ft each column can weigh up to 250 lbs. To start, mark the column location on floor of where each column will need to be installed and mark the location of each anchor point (reference drawings provided for exact location).
  • Page 6 Installation of Classic Free Standing Truck Netting System - TN-BASE-FREE-53FT Installation of Cable • 1.7 Open 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will give you the ability to tighten cable once installed. •...
  • Page 7 Installation of Classic Free Standing Truck Netting System - TN-BASE-FREE-53FT 16 28 33 33 23 34 22 17 Installation of Netting • 1.19 Lay netting panel flat on the ground. Netting Specifications • 1.20 Install 5/16” snap hooks at each of the four Part# DPP41186 corners on the webbing of the netting panel and every...

  • Page 8: Installation Of Pivoting Free Standing Truck Netting System - Tn-Pivot-Free-53Ft

    Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT Hardware Included Item# Quantity Description Part# Pivot Tube 24 ft TN-PIVOTTUBE-24 Pivot Tube 7 ft TN-PIVOTTUBE-7 Truck Net Pivot Bracket TN-PIVOT-BRK-SUB Subassembly Truck Net Pivot Arm TN-PIVOT-ARM-SUB Subassembly Truck Net Pivot Column TN-PIVCOL-FREE Freestanding Anchor - 3/4-10x9"...
  • Page 9 Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT Installation of Columns • 1.1 Installation of TN-PIVOT-FREE-53FT netting system begins with the installation of the columns. At 12 ft each column can weigh up to 250lbs. To begin mark the column location on floor of where each column will need to be installed and mark the location of each anchor point (reference drawings provided for exact location).
  • Page 10 Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT Installation of Cable • 1.7 Start cable installation with 3/8” cable, open 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will give you the ability to tighten cable once installed. •...
  • Page 11 Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT TPIN-3/8x1 PG 11&21 DETAILS Installation of Pivot Arm • 1.19 Once 3/8” cable has been installed. Next install the truck net pivot arm subassembly. The arm will connect to the lower bracket of column. The pivot arm will slide between the bracket. Using the 1/2”- 13X 6.5 bolt, slide the bolt through the hole in the bracket and lining up with the hole on the pivot arm.
  • Page 12 Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT Installation of Netting • 1.22 Lay netting panel flat on the ground. Netting Specifications • 1.23 Install 5/16” snap hooks at each of the four corners Part# DPP41186 on the webbing of the netting panel and then every 2 Material HTPP - High Tenacity ft on long sides of net panel.
  • Page 13 Installation of Pivoting Free Standing Truck Netting System - TN-PIVOT-FREE-53FT 16 28 33 33 23 34 COMPRESSION BAR OFFSET TYP BOTH SIDES PG 13&23 DETAILS Installation of Compression Bar & Netting • 1.25 The compression bar consists of three tubes with welded eyes and two splice tubes to connect them.

  • Page 14: Installation Of Fixed Base Portable Truck Netting System - Tn-Base-Port-53Ft

    Installation of Fixed Base Portable Truck Netting System - TN-BASE-PORT-53FT Hardware Included Item# Quantity Description Part# Truck Net Portable Base TN-PORT-BASE Truck Net Column TN-COL-BASE-12FT 3/8” Light Duty Thimbles THIMLD-3/8 ½” X 6” Turnbuckle Jaw to TBJJ1/2X6 5/16” Snap Hooks SNAPHK-5/16 Net Panel 2”, DPP41186, HW-NET-53FT...
  • Page 15 Installation of Fixed Base Portable Truck Netting System - TN-BASE-PORT-53FT Installation of Columns and Bases • 1.1 To install columns on portable bases, the columns will need to be lifted up and lowered down over the four pieces of threaded rod already installed on the portable bases. •...
  • Page 16 Installation of Fixed Base Portable Truck Netting System - TN-BASE-PORT-53FT Installation of Cable • 1.6 Open the 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will allow the installer to tighten the cable once installed. •...
  • Page 17 Installation of Fixed Base Portable Truck Netting System - TN-BASE-PORT-53FT 28 33 33 23 32 Installation of Netting • 1.18 Lay netting panel flat on the ground. • 1.19 Install 5/16” snap hooks at each of the four corners on the webbing of the netting panel and every 2 ft on long sides of net panel.

  • Page 18: Installation Of Pivoting Portable Truck Netting System - Tn-Pivot-Port-53Ft

    Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT Hardware Included Item# Quantity Description Part# Truck Net Portable Base TN-PORT-BASE Pivot Tube 24 ft TN-PIVOTTUBE-24 Pivot Tube 7 ft TN-PIVOTTUBE-7 Truck Net Pivot Bracket TN-PIVOT-BRK-SUB Subassembly Truck Net Pivot Arm TN-PIVOT-ARM-SUB Subassembly Truck Net Pivot Column...
  • Page 19 Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT Installation of Columns and Bases • 1.1 To install columns on portable bases, the columns will need to be lifted up and lowered down over the four pieces of threaded rod already installed on the portable bases. •...
  • Page 20 Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT Installation of Cable • 1.7 Open the 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will allow the installer to tighten the cable once installed. •...
  • Page 21 Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT TPIN-3/8x1 PG 11&21 DETAI Installation of Pivot Arm • 1.19 Once 3/8” cable has been installed, install the truck net pivot arm subassembly. The arm will connect to the lower bracket of column. The pivot arm will slide between the bracket. Using the 1/2”- 13X 6.5 bolt slide the bolt through the hole in the bracket, lining up with the hole on the pivot arm.
  • Page 22 Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT Installation of Netting • 1.22 Lay netting panel flat on the ground. Netting Specifications • 1.23 Install 5/16” snap hooks at each of the four Part# DPP41186 corners on the webbing of the netting panel and Material HTPP - High Tenacity every 2 ft on long sides of net panel.
  • Page 23 Installation of Pivoting Portable Truck Netting System - TN-PIVOT-PORT-53FT COMPRESSION BAR OFFSET TYP BOTH SIDES PG 13&23 DETAILS Installation of Netting and Compression Bar • 1.25 The compression bar consist of three tubes with welded eyes and two splice tubes to connect them.

  • Page 24: Installation Of Column Mount Truck Netting System - Tn-Col-4-6-53Ft

    Installation of Column Mount Truck Netting System - TN-COL-4-6-53FT Hardware Included Item# Quantity Description Part# Truck Net Column Bracket Front Mid TN-COL-INT Truck Net Column Bracket Front Ends TN-COL-END Truck Net Column Bracket Back TN-COL-BACK 3/8” Light Duty Thimbles THIMLD-3/8 ½”...
  • Page 25 Installation of Column Mount Truck Netting System - TN-COL-4-6-53FT Installation of Columns • 1.1 Installation of TN-COL-4-6-53FT netting system begins with the installation of the column mount brackets. To start, determine the height for the installation of the brackets by referencing drawings provided.
  • Page 26 Installation of Column Mount Truck Netting System - TN-COL-4-6-53FT Installation of Cable • 1.4 Open the 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will allow the installer to tighten the cable once installed. •...
  • Page 27 Installation of Column Mount Truck Netting System - TN-COL-4-6-53FT 27 9 Installation of Netting • 1.16 Lay netting panel flat on the ground. Netting Specifications • 1.17 Install 5/16” snap hooks at each of the four Part# DPP41186 corners on the webbing of the netting panel and Material HTPP - High Tenacity then every 2 ft on long sides of net panel.

  • Page 28: Installation Of Flange Mount Truck Netting System - Tn-Flg-6-8X1-2-53Ft

    Installation of Flange Mount Truck Netting System - TN-FLG-6-8X1-2-53FT Hardware Included Item# Quantity Description Part# Truck Net Flange Bracket TN-FLG Truck Net Column Bracket Front Mid TN-COL-INT Truck Net Column Bracket Front Ends TN-COL-END 3/8” Light Duty Thimbles THIMLD-3/8 1/2” X 6” Turnbuckle Jaw to Jaw TBJJ1/2X6 5/16”...
  • Page 29 Installation of Flange Mount Truck Netting System - TN-FLG-6-8X1-2-53FT Installation of Columns • 1.1 Installation of TN-FLG-6-8X1-2-53FT netting system begins with the installation of the column flange mount brackets. To start, determine the height for the installation of the brackets by referencing drawings provided.
  • Page 30 Installation of Flange Mount Truck Netting System - TN-FLG-6-8X1-2-53FT Installation of Cable • 1.4 Open the 1/2” X 6” turnbuckle until 1/2” of thread is showing on each side. This will allow the installer to tighten the cable once installed. •...
  • Page 31 Installation of Flange Mount Truck Netting System - TN-FLG-6-8X1-2-53FT 22 17 Installation of Netting • 1.16 Lay netting panel flat on the ground. Netting Specifications • 1.17 Install 5/16” snap hooks at each of the four Part# DPP41186 corners on the webbing of the netting panel and then Material HTPP - High Tenacity every 2 ft on long sides of net panel.

  • Page 32: Installation Of Wall Mounted Truck Netting System - Tn-Gap-53Ft

    Installation of Wall Mounted Truck Netting System - TN-GAP-53FT Hardware Included Item# Quantity Description Part# HX NT Flng - 1/2-13 TN-FLANGENT Stake Pockets 2001868 Wedge Anchor 1-2 X 3 3-4 9000975 Truck Net Gap Bar Mount 4 ft TN-BAR-4FT Truck Net Gap Bar Mount 10 ft TN-BAR-10FT 5/16”...
  • Page 33 Installation of Wall Mounted Truck Netting System - TN-GAP-53FT Installation of Gap Bar • 1.1 Installation of TN-GAP-53FT netting system begins with the installation of the gap bars. To start mark the truck bay wall location of where each gap bar will need to be installed and mark the location of each anchor point (reference drawings provided for exact location).
  • Page 34 Installation of Wall Mounted Truck Netting System - TN-GAP-53FT 24 9 Netting Specifications Part# DPP41186 Material HTPP - High Tenacity Polypropylene Style Raschel Knotless Netting Mesh Size 4" Square Mesh Flame Retardant Test NFPA701 UV Treatment UV Stabilized Color Black Border Polypropylene Black Webbing...
  • Page 35 Installation of Wire Rope Clips Rope Size Number of Clips Torque (ft-lbs) Amount of Rope Turnback 1/4” 3-3/4” 3/8” 6-1/2” Instructions • 1.1 Turn back the specified length of wire rope from the thimble (see above). Put first clip one saddle width from “dead end.”...
  • Page 36 These instructions comprise a general installation procedure for the erection of a Flatbed Safety System. It is the position of Liftsafe Fall Protection Inc. & Factory Supply that these types of systems should be installed by a certified, trained installation team. In the event that the customer installs the system themselves, the entire system (nets, cables, etc.) must be inspected regularly by a supervisor to ensure that:...
  • Page 37 Factory Supply Liftsafe Fall Protection 8001 Tower Point Drive 409 Harmony Road Charlotte, NC 28227 Ayr, Ontario N0B 1E0 1(888) 242-3045 1(800) 977-2005 sales@factorysupply.com info@liftsafeinspections.com www.factorysupply.com www.fallsafetysolutions.com...

This manual is also suitable for:

Factory supply tn-pivot-free-53ftFactory supply tn-base-port-53ftFactory supply tn-pivot-port-53ftFactory supply tn-col-53ftFactory supply tn-flg-53ftFactory supply tn-gap-53ft

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