Aspen AEC Series Installation Manual

Ceiling mount air handler

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Certified technicians or those individuals
!
WARNING
meeting the requirements specified by
NATE may use this information. Property
and product damage or personal injury hazard may occur
without such background.
All power sources should be disconnect-
!
WARNING
ed prior to servicing. Failure to do so may
cause personal injury or property dam-
age.
Product designed and manufactured to
!
WARNING
permit installation in accordance with lo-
cal and national building codes. It is the
installer's responsibility to ensure that product is installed
in strict compliance with national and local codes. Manufac-
turer takes no responsibility for damage (personal, product
or property) caused due to installations violating regula-
tions. In absence of local/state codes, refer to National Elec-
tric Code: NFPA 90A & 90B Uniform Mechanical Code.
When this unit is installed in an enclosed
!
WARNING
area, such as a garage or utility room with
any Carbon Monoxide producing devices
(i.e. automobile, space heater, water heater etc.) ensure that
the enclosed area is properly ventilated.
Only factory authorized kits and acces-
!
CAUTION
sories should be used when installing or
modifying this unit unless it is so noted in
these instructions. Some localities may require a licensed
installer/service personnel.
Unit is not approved for outdoor installa-
WARNING
!
tions.
The unit is designed for operation with
!
WARNING
208/240V, single phase, 60 Hz power sup-
ply. Aspen will not be responsible for
damages caused due to modification of the unit to operate
with alternative power sources.
# 123108
AEC & AAC Series - Ceiling Mount Air Handler
(Electric Heat)
1. Safety Instruction
Potential safety hazards are alerted using the following symbols. The symbol is used in conjunction with terms
that indicate the intensity of the hazard.
`
WARNING
!
This symbol indicates a potentially hazardous situation, which if not avoided,
could result in serious injury, property damage, product damage or death.
!
This symbol indicates a potentially hazardous situation, which if not avoided,
CAUTION
may result in moderate injury or property damage.
INSTALLATION GUIDE
2. Introduction
The AEC Series air handlers are versatile ceiling mount air handlers.
These air handlers have the following standard features:
I. Application Versatility
Built in mounting tabs for ceiling or furrdown mounting. Louvered
ceiling access panel has separate frame that attaches to ceiling
joists. Solid access panel available for use with end return installa-
tions. Can be AHRI matched with most brands of air conditioners or
heat pumps.
II. Motor
Constant torque ECM speeds and torques are controlled by software
embedded in the motor to maintain constant torque. Motors are pre-
programmed at the factory.
III. Cabinet
Sturdy, fully insulated galvanized steel cabinet with painted front
panels.
IV. Modular Electric Heat Kits
Heat kits available with either circuit breakers or terminal blocks.
Available in 3, 5, 8, & 10 KW. Models with electric heat include se-
quencers and temperature limit switches for safe, efficient operation.
Modules are easily installed in the field using molex plugs or can be
ordered factory-installed. Controls are accessible from the front of
the unit for easy service.
Electrical connections can be made from the top or left. Disconnect
does not protrude through the wall panel. A fan time delay relay is
standard for increased efficiency.
V. Blower
Direct drive multi-speed blowers circulate air quietly and efficiently.
Motor speeds can be easily selected via motor terminals. Slide-
mounted blowers can be easily removed for service.
VI. Electronic Circuit Board
The electronic circuit board provides 30 second ON/OFF blower time
delays extracting more heat/cool from the coil.
VII. DX Coil
High efficiency rifled copper tubes/enhanced aluminum fins provide
maximum heat transfer. All coils are immersion tested at 500 psi then
nitrogen pressurized and factory sealed for maximum reliability. Coil
mounted Schrader valve allows pre-installation pressure testing.
1

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Summary of Contents for Aspen AEC Series

  • Page 1 2. Introduction Certified technicians or those individuals WARNING The AEC Series air handlers are versatile ceiling mount air handlers. meeting the requirements specified by These air handlers have the following standard features: NATE may use this information. Property and product damage or personal injury hazard may occur I.
  • Page 2: Warranty

    Failure the unit (Fig 4A-1). to do so will result in condensate overflow from the drain pan. Aspen will NOT be responsible for any damages resulting from failure to follow these instructions. If the drain pan is constructed of nylon CAUTION or plastic;...
  • Page 3 2. Screw the unit to the ceiling frames to mount from above or below. Some Aspen coils may include a Schrader CAUTION valve on the suction manifold. Ensure that the Schrader valve and valve core (where present) are protected from heat to prevent leakage.
  • Page 4: Installation

    8. Metering Devices/Liquid Line Connection Aspen coils are available with two kinds of metering devices a) flow- rator or b) TXV. The following instructions are separated into sec- tions by metering device. 8A. Flowrator Coils Shown with optional return air grille Fig 8A-1.
  • Page 5: Piston Replacement

    I-4. Braze the stub-out portion to the liquid line and let cool. II-5. Pull the piston out using a small wire or pick. Verify the pis- ton size (size is typically stamped O-ring on the body of the piston - Fig I-5.
  • Page 6 II. TXV Bulb Vertical Mounting The sensing bulb and TXV body MUST be WARNING protected from overheating during braz- ing. The sensing bulb and TXV body must be covered using a quench cloth or wet cloth when brazing. As recommended in Section Pointing the brazing flame away from the valve and sensing 8B-I, the TXV sensing bulb...
  • Page 7: Connecting Refrigerant Lines

    III-11. Remove the valve identification sticker from the valve and the liquid line connection. Use a place it adjacent to the Aspen model number on unit name plate. tubing cutter for this step. Clean the burr from the cut tubing to III-12a.
  • Page 8: Low Voltage Connections

    11. Electrical Line Voltage Wiring These units are designed for single phase 208/240 volts, 60 Hz 5. Check to determine if the power supply. Wire selection and wiring must be in accordance with evaporator coil has a Shrader the National Electric Code and/or local codes. Unit terminals are fitting on the suction manifold.
  • Page 9: Condensate Drain

    13. Condensate Drain the outdoor condensing unit when a call for cooling takes place. The 24V common for the outdoor unit circuits is connected at the air han- dler Brown wire. 1. Select desired condensate drain openings. Primary and Second- The electric heater low voltage wiring W terminal is wired directly ary can both be used.
  • Page 10: System Charging

    Plastic - Standard 290° Plastic - High Temp 425° 5. If outdoor unit instructions and charts are not available, use Aspen Metal - High Temp 600° provided charts. Make certain indoor air temperature is near comfort level setpoint 75°F, prior to establishing superheat and subcooling levels.
  • Page 11 18. Wiring diagram for 00-15 kW heating AEC models Fig 17-1. # 123108...
  • Page 12 17. Wiring diagram for 00-15 kW heating AAC models # 123108...
  • Page 13 Revised 06-2024. Subject to change without notice and without incurring obligation. Revised 10/17/18. Subject to change without notice and without incurring obligation. © Copyright 2024 Aspen Manufacturing. All Rights Reserved © Copyright 2018 Aspen Manufacturing. All Rights Reserved # 123108...

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