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Summary of Contents for Knuth V-Turn 410
- Page 1 Machine Tools OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS V-Turn 410/1500/1000 Part No 300821 -300820 For the important safety of your body, please read this manual book and understand its contents before operation.
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Page 2: Safety Instruction
Machine Tools OPERATING INSTRUCTIONS 1 Safety instruction Operation manual For your own security read the operation manual before starting the machine. The operation manual should be kept in a secure place. You should know about how to handle the machine, it’s limits and it’s specific dangers. Keep your working place clean Disorder on your working place will result in danger. - Page 3 Machine Tools OPERATING INSTRUCTIONS Unplug the machine If you don’t use and while servicing the machine pull off the power supply plug. This is necessary because the machine should not run unintentionally and to protect you from electric shock. Beware of unintentional run Confirm that the main power switch is off while you plug in the power supply plug.
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Page 4: Table Of Contents
Machine Tools OPERATING INSTRUCTIONS CONTENTS 1. General Safety Rules for Power Tools………………………… 2. Specification……………………………………………………… 3. Lifting ……………………………………………………………… 4. Cleaning …………………………………………………………… 5. Installing …………………………………………………………… 6. Lathe Alignment Part.1 ………………………………………… 7. Lathe Alignment Part.2 ………………………………………… 8. Slide Ways Attention ……………………………………………… 9. Cross-Slide Nut …………………………………………………… 10. -
Page 5: General Safety Rules For Power Tools
Machine Tools OPERATING INSTRUCTIONS 1. General Safety Rules for Power Tools Warning: Do not attempt to operate until you have read thoroughly and understand completely all instructions, rules etc. Contained in this manual failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Maintain owners’... -
Page 6: Specification
Machine Tools OPERATING INSTRUCTIONS 2. Specification Capacity φ410mm(16") Swing Over Bed Swing Over Cross Slide φ255mm(10") Swing In Gap Diameter×Width φ580(22")×190(7 ") Height of Center 205mm(8") Distance Between Centers 1000mm(40") 1500mm(60") Width of Bed 250mm(10") Cutting Tool Max Section 20×20mm(3/4"×3/4") Total Travel of Cross Slide 210mm(8 ") -
Page 7: Lifting
Machine Tools OPERATING INSTRUCTIONS 3. Lifting Use a sling-chain to sling the lathe as in fig position the saddle and tailstock along the bed to obtain balance. Important: The sling-chain should not touch the leadscrew or Feed-shaft to avoid damage. Unloading of the machine. - Page 8 Machine Tools OPERATING INSTRUCTIONS ensure continued lathe accuracy. Fixed installation: Position lathe over six bolts (1/2 in. or 12mm.dia.) set into the foundation to correspond with holes in the mounting feet; Accurately level the machine, then tighten hold-down bolts, Re-check bed level. TECHNISCHE VORAUSSETZUNGEN AM AUFSTELLUNGSORT Technische Voraussetzungen am Aufstellungso Die V-Turn 410 ist für die Herstellung von Präzisionsdrehteilen ausgelegt. Dieses erford...
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Page 9: Construction Of The Ground
1180 1680 Fig. 3 KNUTH Werkzeugmaschinen GmbH • Tel. +49 (0)4321 / 609-0 • info@knuth.com • www.knuth.com • Facebook: KNUTH.Deutschland 6. Lathe Alignment Part.1 With the lathe install and running. We recommend a check on machine alignment before commencing work. Check leveling and machine alignment at regular periods to periods to ensure continued lathe accuracy. - Page 10 Machine Tools OPERATING INSTRUCTIONS To correct a difference in readings, slacken and release the four-headstock hold-down screws (J) shown in Fig.4 and adjust the set- over screw (K) beneath the headstock. Then tighten all screws, after adjustment and repeat the test-cut/micrometer-reading sequence until micrometer readings are identical, so machine now cutting absolutely parallel.
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Page 11: Lathe Alignment Part.2
Machine Tools OPERATING INSTRUCTIONS The Importance and Methods of Spindle Leveling Adjustment 1. Switch on to make the Spindle turn while the Spindle is set up at 1170r.p.m. By putting the palm of the left hand on the Headstock cover to fell its chatter. An unrevealing Spindle will lead to lathe chatter. - Page 12 Machine Tools OPERATING INSTRUCTIONS To correct error release the tailstock clamp lever (Fig.7) A and adjust the two set-over screws (Fig.7) provided. Continue with checking and correction until the alignment is perfect.
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Page 13: Slide Ways Attention
Machine Tools OPERATING INSTRUCTIONS 8. Slide Ways Attention Tapered gib strips are fitted to slideways of saddle cross-slide and top (compound) slides so that any slackness, which may develop can be rectified. Ensure that slideways are thoroughly cleaned and lubricated before attempting adjustment. -
Page 14: Electrical Controls
Machine Tools OPERATING INSTRUCTIONS 10. Electrical Controls The power switch is fitted on the side of electrical box in back of the bed and below the headstock. Except the main switch, all electrical controls are fitted in the front of the headstock. 1. -
Page 15: Speed Controls
Machine Tools OPERATING INSTRUCTIONS 11. Speed Controls Spindle speeds: While the electrical switch set at "l” position, the lever on the headstock rotated left-hand side, it provides speeds from 30~550r.p.m, and rotated to right-hand side, to provides speeds from 550~3000r.p.m. Then rotate the selecting switch to arrow aligned “H”... -
Page 16: Threading Dial Indicator
Machine Tools OPERATING INSTRUCTIONS 12. Threading Dial Indicator A. Whitworth threads Located on right-hand side of the apron on lathes having an Imperial leadscrew. Engage the indicator pinion with the leadscrew and tighten the hand nut to retain indicator in engagement. To cut threads of an even number per inch, close the leadscrew nut as ANY line on the dial passes the datum mark. -
Page 17: Chucks And Chucks Mounting
Machine Tools OPERATING INSTRUCTIONS Each graduation on the dial is marked with a letter, which indicates the points at which the half nuts may be engaged for certain threads. A diagram is supplied with the thread dial to show which gear and graduations must be used for each pitch of metric screw thread. -
Page 18: Lubrication Diagram
Machine Tools OPERATING INSTRUCTIONS Lubrication diagram Pos. 1 Pos. 3 Pos.4 Pos.5 Pos. 2 Fig. 1: Lubrication schedule with operating hours Please check the oil level of the main gears daily! Check the oil level at the inspection glasses. Machine filling operati Interv... - Page 19 Machine Tools OPERATING INSTRUCTIONS to lubricate the support, please use the handpump on the support of the machine.
- Page 20 OPERATING INSTRUCTIONS Recommended lubrications The lubricants recommended here have been tested at the Knuth facilities and proven suitable. Please use only lubricants which are listed in this operating manual. Nevertheless, it is possible to use other brands with the same characteristics.
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Page 21: Electric Circuit Control
Machine Tools OPERATING INSTRUCTIONS 14. Electric Circuit Control... - Page 22 Machine Tools OPERATING INSTRUCTIONS...
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Page 26: Bed Assembly
Machine Tools OPERATING INSTRUCTIONS 15. Bed assembly... - Page 27 Machine Tools OPERATING INSTRUCTIONS...
- Page 28 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification CD6236-01-27 Gap Block GB70-85 Socket Head Cap Screw M10×45 GB881-86 Taper Pin 8×85 GB6170-86 GB70-85 Socket Head Cap Screw M8×50 GB118-86 8×40 CD6240-01-26a Guard Assay 1000mm CD6240-01-26N1a Guard Assay 1500mm GB70-85 Socket Head Cap Screw M6×12 GB41-86...
- Page 29 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification GB301-84 Thrust Bearing 8203 CD6236-01-39 Sleeve CD6236-01-42 Bracket GB78-85 Set Screw M6×8 CD6236-01-41 CL6132-06-11 Plug GB117-86 Taper Pin 5×45 GB894.2-86 External circlip CD6236-01-36 Feed Rod 1000mm CD6236-01-36N1 Feed Rod 1500mm CD6236-01-38 Sleeve GB301-84 Thrust Bearing...
- Page 30 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification GB818-85 Cross Screw M6×10 GB818-85 Screw M4×30 CD6236-01-59A Limited Switch Seat GB6172-86 GB70-85 Socket Head Cap Screw M8×30 RUN6141-106049a Washer CD6236V-01-05B1A Belt Pulley YP-50-5.5-4 Motor GB30-76 Bolt M10×40 GB93-86 Washer GB41-76 RUN6246-106079 Washer RUN6246-106046...
- Page 31 Machine Tools OPERATING INSTRUCTIONS RUN6246-106036 Bracket...
- Page 32 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification GB79-85 Screw M10×25 GB6170-86 GB70-85 Screw M8×20 GB70-85 Screw M6×16 CD6236-01-52...
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Page 33: Change Gear
Machine Tools OPERATING INSTRUCTIONS 16. Change gear... - Page 34 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification CL6132-04-77 CD6240-04-72 Cover GB900-88 Bolt M10×85 GB70-85 Socket Head Cap Screw M8×16 CD6236-05-02 Washer CD6240-04-53G1 Change Gear Metric(33T) CD6240-15-07G1 Change Gear Metric(21T) CD6240-04-53 Change Gear Inch(24T) GB893.1-86 Circlip GB279-88 Roller Bearing 160105 CD6240-05-10 Swing France...
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Page 35: Headstock Assembly
Machine Tools OPERATING INSTRUCTIONS 17. Headstock Assembly... - Page 36 Machine Tools OPERATING INSTRUCTIONS...
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- Page 41 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification CL6132-04-06 Plug-Oil Inlet CD6236-04-19 Cover Dress GB70-85 Socket Head Cap Screw M6×30 CD6240-04-15 Headstock Cover CD6240-04-14 Packing GB879-85 Spring Pin 5×30 CL6132-04-03 Plug CD6236-04-74 Bracket CL6132-04-76 Fork GB3452.1-82 O-Ring 14×2.65 CD6236-04-20 Shaft CD6240-04-16 Headstock...
- Page 42 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification CD6236-04-03 Gear Mn=2.5 Z=38 GB812-88 M30×1.5 GB858-88 Toothed Lock Washer CD6236-04-02C Belt Pulley GB70-85 Socket Head Cap Screw M6×20 CD6240-101010C Bearing Cover GB1235-76 O-Ring 36×3.5 CD6240-101009C Sleeve CD6236-04-67 Packing GB/T276 Ball Bearing 6206-2Z GB1096-79 8×37...
- Page 43 Machine Tools OPERATING INSTRUCTIONS CD6236-04-35 Gear Mn=2.5 Z=43...
- Page 44 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification CD6236-04-36 Gear Mn=2.5 Z=82 GB297-84 Taper Roller D2007116E CD6236-04-38 Packing CD6236-04-37 Cover CD6236-04-39 Spindle D1-6 GB1096-79 8×60 RUN6246-101082-1 Spring RUN6246-101081 Cam Lock RUN6246-101082 Cam Lock Stud RUN6246-101087 Screw GB1235-76 O-Ring 28×3.1 CD6236-04-40 Shaft CD6236-04-43-2...
- Page 45 Machine Tools OPERATING INSTRUCTIONS CD6240-04-53 Change Gear Inch(24T) HG4-692-67 Oil Seal SD25×40×10 CD6236-04-52 Cover CL6132-04-48 Packing GB278-89 Ball Bearing 80105 GB70-85 Socket Head Cap Screw M6×14...
- Page 46 Machine Tools OPERATING INSTRUCTIONS No. Part No. Name Specification GB1096-79 6×14 CD6236-04-50 Shaft CD6236-04-51 Gear Mn=2 Z=36 GB894.1-86 External Circlip CD6236-04-32 Fork CD6236-04-30 Lever GB1096-79 4×10 GB/T3452.1 O-Ring 10×2.65 CD6236-04-24 Lever GB1096-79 5×18 CD6236-04-31 Bracket GB308-84 Steel Ball φ10 GB2089-80 Spring 0.9×9×40 GB77-85...
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Page 47: Gear Box Control
Machine Tools OPERATING INSTRUCTIONS 18. Gear Box Control... - Page 48 Machine Tools OPERATING INSTRUCTIONS...
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