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OPERATING
INSTRUCTIONS
ABS 300 NC
Part No
152880
.
For the important safety of your body, please read this manual book and understand its contents
before operation.

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Summary of Contents for Knuth ABS 300 NC

  • Page 1 OPERATING INSTRUCTIONS ABS 300 NC Part No 152880 For the important safety of your body, please read this manual book and understand its contents before operation.
  • Page 2: Security Instruction

    MachineTools OPERATING INSTRUCTIONS Security instruction Operation manual For your own security read the operation manual before starting the machine. The operation manual should be kept in a secure place. You should know about how to handle the machine, it’s limits and it’s specific dangers. Keep your working place clean Disorder on your working place will result in danger.
  • Page 3 MachineTools OPERATING INSTRUCTIONS also the extension cable. Never use the machine without Protection Earth. Unplug the machine If you don’t use and while servicing the machine pull off the power supply plug. This is necessary because the machine should not run unintentionally and to protect you from electric shock.
  • Page 4 MachineTools OPERATING INSTRUCTIONS Safety First please carefully read and study this Operation Manual, and comply with regulations about hoist, installation, dismount, operation and maintenance of machine. The operation and maintenance personnel of this machine must be given special training about technique and safety. The machinery presents serious injury hazards to untrained users.
  • Page 5 MachineTools OPERATING INSTRUCTIONS 16. Before use please close the all safety cover, and adjust the saw blades close to material. During cutting do not open the cover. 17. Please wear the safety glass, gloves and shoes. 18. Do not put any tools on the machine and near the material. 19.
  • Page 6: Table Of Contents

    MachineTools OPERATING INSTRUCTIONS Content Chapter 1 General Description ......................7 Chapter 2 Technical specifications and parameters ..............9 Chapter 3 Installation and adjustment ..................11 3.1 Machinery transit ....................... 11 3.2 Clean ........................... 12 3.3 Install ........................... 12 3.4 Leveling ..........................12 3.5 Hydraulic oil ........................
  • Page 7: Chapter 1 General Description

    MachineTools OPERATING INSTRUCTIONS Chapter 1 General Description This machinery has mainly use to cut mediumn &small size tube, square steel pipe and etc. Matching with the bi- metal band saw blade , it has the cutting advantage such as high cutting efficiency, cutting range wider, economize and fine cut, etc. This machine consists of the following main parts (see Fig.
  • Page 8 MachineTools OPERATING INSTRUCTIONS - 8 -...
  • Page 9: Foundation Plan

    MachineTools OPERATING INSTRUCTIONS Foundation plan - 9 -...
  • Page 10: Chapter 2 Technical Specifications And Parameters

    MachineTools OPERATING INSTRUCTIONS Chapter 2 Technical specifications and parameters Model ABS300NC Specification 30° 45° Max. cutting capacity (mm) ○ ¢280 ○ ¢220 ■280(W)x300(H) ■220(W)x300(H) 20 - 90 Blade speed (m/min) 4430x 34×1.1 Blade size(LxWxH)mm Total power (kw) 3.825 Main motor Hydraulic motor 0.75 Coolant pump...
  • Page 11: Chapter 3 Installation And Adjustment

    MachineTools OPERATING INSTRUCTIONS Chapter 3 Installation and adjustment 3.1 Machinery transit 3.1.1 Wood case please attention to the loading balance 3.1.2 Pallet 3.1.3 Hoist - 11 -...
  • Page 12: Clean

    MachineTools OPERATING INSTRUCTIONS Warning: when sling up please check the rope can load the weight is 2 times of the machine weight. And please check the around without people. Notice: when sling up the machine, please put a soft things between with machine and rope to avoid damage prints.
  • Page 13: Hydraulic Oil

    MachineTools OPERATING INSTRUCTIONS 3.5 Hydraulic oil Before use, please check the oil capacity in the oil box. If not enough, please input until the oil level up to filter screen. Such as south weather, summer use 46# oil, winter use 32# oil. 3.6 Coolant water The coolant water was clean out before packing.
  • Page 14: Instruction Of The According Machine

    MachineTools OPERATING INSTRUCTIONS 4.3 Instruction of the according machine 1. The active guide arm can provide a strong support to the saw blade, and do the removing according to the material size. After the active vice clamp he material, make the arm as closer to the vice as it can, but please attention to avoid the arm touch the vice or the material.
  • Page 15: Operation

    MachineTools OPERATING INSTRUCTIONS blade g) Take the old saw blade away, put the new blade on the two saw wheels Attn: Please wear the gloves to prevent cuts h) Downwards the saw blade tension commutate valve handle aptly i) Install the back of the new blade stick to the concave of the wheels, then turn the handle to the “tension”...
  • Page 16 MachineTools OPERATING INSTRUCTIONS the right to clamp the workpiece. Press the “materil retreating switch” the active feeding vice back to origin. c) Adjust the saw frame feeding speed adjust valve, make the fast approach rod 10mm higher than the workpiece Attn: the fast approach rod must away form the workpiec when adjust the cutting length, or the active feeding vice forward&backward can not be done d) press the “...
  • Page 17 MachineTools OPERATING INSTRUCTIONS - 17 -...
  • Page 18 MachineTools OPERATING INSTRUCTIONS If the cutting pressure on the material in the feed too high, the feed rate is reduced through the choke (plunger). Monitoring of the blade pressure - 18 -...
  • Page 19: Chapter 5 Maintenance And Lubrication

    MachineTools OPERATING INSTRUCTIONS Chapter 5 Maintenance and lubrication After daily working, clean the chips on the machine, and let saw frame decline to the lowest position. 5.1 Daily maintenance Following the step after operation: 5.1.1 Check the hydraulic oil gauge to find if the oil level pass the red line L, when the oil below the red line, add the GB442-64 hydraulic oil.
  • Page 20: Yearly Maintenance

    MachineTools OPERATING INSTRUCTIONS 5.4 Yearly maintenance To keep the machine good performance after 8000 hours or one year working, please replace the following: a) Gear oil in the gear box: b) Hydraulic oil in hydraulic oil tank 5.5 Lubrication a The machine adopted manual lubrication. For detail, please find the attached list b Replace the oil in the worn wheel box under the running temperature.
  • Page 21: Chapter 6 Saw Blade Choose

    MachineTools OPERATING INSTRUCTIONS Chapter 6 Saw blade choose .1 tooth choose - 21 -...
  • Page 22: Suggestion Cutting Data

    MachineTools OPERATING INSTRUCTIONS 5.2 suggestion cutting data type of steels Saw blade Cutting Rate Material speed AISI (cm2/min) china Japan America Germany (m/min) low-carbon S10C 1010 50-75 70-80 steel S15C 1015 50-75 70-80 medium S45C 1045 50-70 60-70 carbon steel S55C 1055 CK55...
  • Page 23: Chapter 7 Troubleshooting

    MachineTools OPERATING INSTRUCTIONS Chapter 7 Troubleshooting Table 1: Shake Bad cuts Blade cannot lift Cuts are crooked Blade break Symptom Possible cause Corrective action ● ● ● lack of coolant water Add to appointed level ● ● ● there is air in cylinder Let the air out ●...
  • Page 24 MachineTools OPERATING INSTRUCTIONS Table 2: Shake Bad cuts Blade cannot lift Cuts are crooked Blade break Symptom Possible cause Corrective action ● ● low cutting pressure Increase press ● ● ● ● ● blade TPI wrong choose Change blade ● ●...
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  • Page 29: Hydraulic Drawing

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152880

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