1. Manuals
  2. Brands
  3. Power Solid Manuals
  4. UPS
  5. PS-POU300K3 50BC0KR Series
  6. User manual

Power Solid PS-POU300K3 50BC0KR Series User Manual

300kva modular ups
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PS-POU300K3 50BC0KR Series and is the answer not in the manual?

Questions and answers

Related Manuals for Power Solid PS-POU300K3 50BC0KR Series

Summary of Contents for Power Solid PS-POU300K3 50BC0KR Series

  • Page 2: Table Of Contents

    Contents 1．Safety ............................2 1.1 Safety notes ............................2 1.2 Symbols used in this guide ......................2 2．Main Features ........................3 2.1 Summarization ........................... 3 2.2 Functions and Features ........................3 2.3 Model description ..........................4 3．Installation..........................5 3.1 Unpack checking ..........................5 3.2 The appearance of the product .....................

  • Page 3: 1．Safety

    1．Safety Important safety instructions – Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions.

  • Page 4: 2．Main Features

    2．Main Features 2.1 Summarization Our UPS is a kind of three-in- three -out high frequency online UPS, it provides three specifications: The 300kVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.
  • Page 5 ◆ Optional Accessories available such as Isolation transformer, distribution Panel, SNMP Card, Relay Contact Board, etc... ◆ Equip with Maintenance Bypass Switch for easy maintenance purpose. ◆ Superior MTTR (Meantime to repair) & Short shutdown time in maintenance. ◆ Centralized monitoring module is also available. ◆...

  • Page 6: 3．Installation

    3．Installation 3.1 Unpack checking 1. Don’t lean the UPS when moving it out from the packaging 2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away. 3.
  • Page 7 Standard configuration copper bar 300kVA (Full configuration) , top entry Front View Side View Rear View...
  • Page 8 300kVA (Full configuration) , top entry Full configuration front view Full configuration connect coppper bar...
  • Page 9 300kVA (Full configuration) , bottom entry Front View Side View Rear View...
  • Page 10 300kVA (Full configuration) , bottom entry Full configuration front view Full configuration connect coppper bar...
  • Page 11 (5) Control unit (6) Mains switch (7) Output switch (8) Maintenance switch (9) Bypass switch (10) Bypass module (11) Mains-A input copper bar (12) Mains-B input copper bar (13) Mains-C input copper bar (14) Input neutral copper bar (15) Battery negative copper bar (17) Battery positive copper bar (18) Output-A input copper bar (19) Output-B input copper bar...
  • Page 12 Monitor unit (1) BACKFEED: Bypass backfeed singnal input port, PIN1_common, PIN3_NO, PIN5_NC (2) BTG: Battery grounding detect singnal input port, 12V_power supply, 0V_GND (3) SPD: SPD detect singnal input port, 12V_power supply, 0V_GND (4) BAT_T: NTC temperature sensor port (5) R-CAN: CAN communication resistor adjust (6) RS232: RS232 communication port (7) BMS: Commnunicate to Li battery BMS, include CAN and RS485 singnal (8) RS-485: RS485 communication port, parallel to 19...

  • Page 13: Ups Module Appearance

    3.3 UPS module appearance Front View Side View (1) Module fixed screw (2) LED (3) Module switch (4) Fan 3.4 Installation notes Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 800mm and 800mm respectively when installing the cabinet.

  • Page 14: External Protective Devices

    ◆ The environment temperature around UPS should keep in a range of 0℃～40℃. If the environment temperature exceeds 40℃, the rated load capacity should be reduced by 12％ per 5℃. The max temperature can't be higher than 50℃. ◆ If the UPS is dismantled under low temperature, it might be in a condensing condition. The UPS can't be installed unless the internal and external of the equipment is fully dry.

  • Page 15: Power Cables

    3.6 Power Cables ◆ The cable design shall comply with the voltages and currents provided in this section, Kindly follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media). WARNING! UPON STARTING, PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO INPUT/BYPASS SUPPLY...

  • Page 16: Power Cable Connect

    3.6.2 Power cable connector requirements Connection Bolt Hole Model Connector Bolt Type Torque Mode Diameter connector terminals Mains input Crimped OT 13.5mm 26N•m connector terminals Bypass input Crimped OT 13.5mm 26N•m 300kVA connector terminals Battery input Crimped OT 13.5mm 26N•m connector terminals Output...
  • Page 17 300kVA ull configuration top entry Remove screws of copper bar Remove copper bar and remover the copper bar Remove copper bar Separation of mains and bypass 300kVA full configuration bottom entry Remove screws of copper bar Remove copper bar and remover the copper bar Remove copper bar Separation of mains and bypass...

  • Page 18: Battery Connection

    Choose appropriate power cable. (Refer to the table above) and pay attention to the diameter of the connection terminal of the cable that should be greater than or equal to that of the connection poles; Wiring WARNING! If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables...

  • Page 19: Li Battery Connection

    Note： The BAT+ of UPS connecting pole is connected to the anode of battery 30 (31/32/33/34/35/36/37/38/39/40/41/42/43/44/45/46/47/48/49/50), and the BAT- is connected to the cathode of battery 1. Factory setting of the long-run unit is battery quantity---30pcs, battery capacity---12V 100AH. When connecting 31/32/33/34/35/36/37/38/39/40/41/42/43/44/45/46/47/48/49/50 batteries, please re-set desired battery quantity and its capacity after UPS starts at AC mode.

  • Page 20: Online Ups Modules Replacement

    Note： The BAT+ of UPS connecting pole is connected to the P+ of Li battery, and the BAT- is connected to the P- of Li battery. LIB power on L-N connector to UPS input L- N or power source L-N. The capacity of battery is define by the Li battery.

  • Page 21: Ups Multi－Module Installation

    UPS Multi－Module Installation 3.10 The basic installation procedure of a parallel system comprising of two or more UPS modules is the same as that of single module system. The following sections introduce the installation procedures specified to the parallel system. 3.10.1 Cabinet installation Connect all the UPS needed to be put into parallel system as below picture.

  • Page 22: Parallel Cable Installation

    3.10.2 Parallel cable installation Shielded and double insulated control cables, available 10 meters long as a standard, must be interconnected in a ring configuration between UPS modules as shown below. The parallel control board is mounted on each UPS module. The ring configuration ensures high reliability of the control.

  • Page 23: 4．Operation

    4．Operation 4.1 Operation Modes The UPS is a double-conversion on-line UPS that may operate in the following alternative modes: ◆ Normal mode The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load.
  • Page 24 ◆ ECO Mode When the UPS is at AC Mode and the requirement to the load is not critical, the UPS can be set at ECO mode in order to increase the efficiency of the power supplied. At ECO mode, the UPS works at Line-interactive mode, so the UPS will transfer to bypass supply.

  • Page 25: Turn On/Off Ups

    4.2 Turn on/off UPS 4.2.1 Restart procedure CAUTION! MAKE SURE GROUNDING IS PROPERLY DONE! Set the Battery Switch to the “ON” position according to the user’s manual. ◆ ◆ Open door of the UPS to access to the main power switches. During this procedure the output terminals will become alive.

  • Page 26: Maintenance Bypass

    CAUTION! Wait f or approximately 30 seconds before you press the black start key 4.2.4 MAINTENANCE BYPASS To supply the load via Mains, you may simply active the internal mechanical bypass switch. CAUTION! The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned.

  • Page 27: Shut Down Procedure

    ◆ Switch ON the output switch; ◆ Switch ON the bypass and mains switch; ◆ Switch ON the battery breaker; The UPS powers from the static bypass instead of the maintenance bypass. ◆ Switch OFF the maintenance bypass switch, then the output is supplied by the bypass of the modules.

  • Page 28: The Display

    4.3 The Display Setting mode login Date/time Alarm Power rate Logo 600kVA 50kVA Home page Current fault and event Data page Operation status Comm. setting 4.3.1 Datas: Displays the flow state of UPS work, and quickly enters real-time data by clicking on the block.
  • Page 29 4.3.2 Status: View the voltage and current of the main, bypass, output, battery (can also be entered through by real-time data block), view the status of the switches, dry contacts and module, through clicking on the block, enter the corresponding data window. 4.3.2.1 Main: Click the main block to enter the main data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 30 4.3.2.3 Output: Click the output block to enter the output data display window, click return to return to the previous window, click home page to return to the main page. 4.3.2.4 Battery: Click the battery block to enter the battery data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 31 4.3.2.5 Status info: Click the status info block to enter the status data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 32 4.3.2.6 Module: Click the module block to enter the module data display window, click return to return to the previous window, click home page to return to the main page. 4.3.3 Alarm: View the alarm and history of the UPS, and open or close the buzzer. 4.3.3.1 Curr Alarm: Click the curr alarm to enter the current alarm display window, click return to return to the previous window, click home page to return to the main page.
  • Page 33 4.3.3.2 History: Click the history to enter the history recode display window, click return to return to the previous window, click home page to return to the main page. 4.3.3.3 Buzzer: Click the buzzer mute then the buzzer will mute and the red block will change to green, if the buzzer is on, then click the block buzzer will on and the block will change to red.
  • Page 34 4.3.4 Setting: There are two levels, the basic setting for user settings, advanced setting for technical personnel, please contact the relevant technical personnel to enter advanced settings. 4.3.4.1 Basic Setting: Click basic setting, enter by input the correct password. The user password is “111111”.
  • Page 35 4.3.4.1.1 Language: Click the language block witch you want and click the save config block to save. click return to return to the previous window, click home page to return to the main page. 4.3.4.1.2 Password: Click password block enter user password setting page, input old password and new password, then click save confirm to save the change.
  • Page 36 4.3.4.1.3 Brightness and Backlight time: Click the block to change value. click return to return to the previous window, click home page to return to the main page. Brightness: Click the text to input new value and click the save config block to save. Value range is 1~63, default value is 63.Click return to return to the previous window, click home page to return to the main page.
  • Page 37 Rs485 address: UPS communication ID, address range is 1~15, default is 1. Rs485 Baud Rate: baud rate: 2400, 4800, 9600, 14400, 19200, default is 9600 4.3.4.2 Advanced Setting: Click advanced setting, enter by input the correct password. Advanced setting password to be required to the UPS vendor or to its representative.
  • Page 38 4.3.4.2.1 System setting: Click the text to select other value or input new value and click save config block to save. Click return to return to the previous window, click home page to return to the main page. Working Mode: Select the work mode of UPS, work mode: Single mode, Parallel mode, ECO mode.
  • Page 39 Power Walk in: this is enable the UPS to control the interval that each module transfers from battery mode to normal mode, which reduces the impact on the generator or power grid. The value can be 1~20, default value is 1. Inter Power Walk in: this is enable the UPS to control the interval that each rack transfers from battery mode to normal mode, which reduces the impact on the generator or power grid.
  • Page 40 Paralallel ID: Parallel operation ID, must modify the ID after set work mode to parallel mode. The value can be 1~6, default value is 1. Cabinet Paral Basic Units: Parallel cabinet number, must modify the total parallel cabinet number after set work mode to parallel mode. The value can be 2~6, default value is 2. Cabinet Paral Redunt Units: Parallel redundancy cabinet number, can modify the redundancy cabinet number after set work mode to parallel mode.
  • Page 41 Battery type: Must modify the battery type to actual configuration, when use VRLA Battery choose the VRLA, when use Li battery choose Li battery. No Battery Warning: Can be no warning when no batter after set disable, and is enable by default. Cabinet shared battery: Tow parallel ups use common batter bank.
  • Page 42 Battery number: Must modify the battery number to actual configuration, The value can be 30~50, default value is 30, for VRLA Battery. Single Battery Capability: Must modify the value to actual configuration, the value can be 7~2000, for VRLA Battery. Boost/Float conversion: Boost charge and float charge alternate time, the value can be 0~20, for VRLA Battery.
  • Page 43 Battery Cluster Num: set the cluster number of Li battery after set the battery type to “KLI-512”. Neutral Cable Setting: set the battery cabling type, disable is battery not neutral, enable is battery has neutral. Disable is default value. Bypass Volt Prot Lower Limit: When the difference between the bypass voltage and the rated voltage exceeds the lower threshold for the bypass voltage, the system determines that the bypass voltage is abnormal and that the bypass is unavailable.
  • Page 44 Bypass Volt Prot Limit: When the difference between the bypass voltage and the rated voltage exceeds the upper threshold for the bypass voltage, the system determines that the bypass voltage is not normal and that the bypass is unavailable. NOTE: When the voltage level is 380 V, the value range is 10%, 15%, 20%, and 25% (default).
  • Page 45 Battery Abnormal BCB trip(DRV): Enable or disable BCB trip single output. The default value is Disable. Bypass Feedback Trip: Enable or disable bypass feedback output. The default value is Disable. External Maint. breaker: Enable or disable external maintenance breaker connection detection.
  • Page 46 OUT01~OUT06: Output dry contact port, modify on the LCD, the default value is Disable.The output port can set to normally closed or normally opend,The default value is normally opened. Setting value: Item Item URGENT_ALARM BYPASS_SUPPLY MINOR_ALARM BATTERY_SUPPLY MAIN ABNORMAL NO_SUPPLY BATTERY_LOW_VOLT ECO_MODE BATTERY_SELFCHECK...
  • Page 47 IN01~IN04: Output dry contact port, modify on the LCD. The default value is Disable. Setting value: Item Item INV ON Disable ECO INV OFF Forced INV OFF Battery inoperable Forced Charger OFF Rack Overtemp. Transformer Overtemp. Custom alarm 3 Firefighting Alarm Custom alarm 4 BMS internal Fault...
  • Page 48 4.3.5 Maint: Software update, Touch correction, history download and battery self-test. 4.3.5.1 USB Wizard: History Output, download history and setting record by USB 4.3.5.1.1 Alarm Log Output...
  • Page 49 4.3.5.1.2 Setting Log Output: 4.3.5.2 Battery Self-Check: can select check by Timing Daily, Timing Weekly, Cycle mode. The default value is Timing Self-Check Close. 4.3.5.2.1 Timing Daily: modify the check date, time and check time (10S (default), 10min, EOD). 4.3.5.2.2 Timing Weekly: modify the check date, time and check time (10S (default), 10min, EOD).
  • Page 50 4.3.5.2.3 Timing Cycle mode: modify the cycle date and check time (10S (default), 10min, EOD). 4.3.6 Common: INV ON/OFF, Battery test and Fault clear. 4.3.6.1 INV ON/OFF Single OFF: Inverter OFF location UPS Single ON: Inverter ON location UPS Parallel OFF: Inverter OFF all parallel UPSs Parallel ON: Inverter ON all parallel UPSs...
  • Page 51 4.3.6.2 Battery Test 10S: battery test for 10s 10min: battery test for 10min EOD: battery test to EOD -10%: battery test down 10% capability. 4.3.6.3 Fault clear: Clear the current fault (not for all faults).

  • Page 52: Display Messages/Troubleshooting

    4.3.7 About: check the software version 4.3.7.1 Monitor and LCD software version 4.3.7.2 Internal software version Power module software version: PFC DSP, PFC CPLD, INV DSP and INV CPLD. Center control unit (ECU) software version: DSP and PFGA Bypass module software version: DSP and CPLD 4.4 Display Messages/Troubleshooting This section lists the event and alarm messages that the UPS might display.
  • Page 53 00C Charge SCR Fault Beep continuously Light Fan Fault Beep continuously Light Charger Over Temp. Beep continuously Light Soft Start Failed Beep continuously Light BAT Charger Fault Beep continuously Light REC Comm. Fault Once per 2 seconds Light REC Initializes Fault Twice per second Light 01D Unit Connected fault...
  • Page 54 0CD BYP Connected Fault Beep continuously Light Beep continuously Light BYP Over Temperature 0D2 BYP Fan Fault Beep continuously Light 0D6 BYP Power Fault Beep continuously Light BATT Over Volt Once per second Light BATT Low Pre-warning Once per second Light Twice per second Light...
  • Page 55 BYP Setting Data Error Once per 2 seconds Light Once per 2 seconds Light BATT Fault BATT Over Volt Once per 2 seconds Light Fire Alarm Once per 2 seconds Light Once per 2 seconds Light Smoke Alarm Machine Type Error Once per 2 seconds Light System Need maintenance!

  • Page 56: Options

    Inverter EPO Cancel Maint. SW Close Startup capacity is normal Maint. SW Open Input SW Close ECU Off Input SW Open ECU Standby BYP SW Close Dry. Thunder Protect Normal BYP SW Open Dry. Thunder Protect Fault Output SW Close Dry.
  • Page 57 ◆ Support multiple configuration management methods such as Telnet, SSH, Web; ◆ Support scheduled task function, allow setting scheduled UPS on/off, scheduled battery discharge, etc. ◆ Support storage of 50, 000 historical data and 5, 000 historical event records; ◆ Built-in ultra-long-life system clock, support automatic timing to achieve time synchronization;...
  • Page 58 ≥0.99 Power Factor ≤3%(100% nonlinear load) Current THDi Max.voltage: 220V:+25 %( optional +10%, +15%, +20%); 230V:+20 %( optional +10%, +15%); Bypass Voltage 240V:+15 %( optional +10%); Range Min. voltage:-45 %( optional -10%, -20%,-30%) Frequency protection range: ± 10% Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac Power Factor...

  • Page 59: Appendix 2 Problems And Solution

    Audible & Visual Line Failure, Battery Low, Overload, System Fault Status LED UPS Fault, Alarm and normal Display Input Voltage, Input Frequency, Output Voltage, Output Reading On the LCD Frequency, Load Percentage, Battery Voltage, parameter set, history record… Standard cabinet Dimensions(W*D*H) (mm) 600*850*2000...

  • Page 60: Appendix 3 Bms Communication Port Definition

    The UPS module fault The module is already Take out this module, replace with LED remains ON damaged a new module. If the UPS operates at battery Utility voltage exceeds UPS mode, please pay attention to the Utility LED is flashing input range.

  • Page 61: Appendix 4 Rs485 Communication Port Definition

    Appendix 4 RS485 communication port definition Definition of port: Connection between the Device’s RS485 port and UPS RS485 port. device(RJ45) UPS(RJ45) Description 485+ “A” Pin 1/5 Pin 1/5 485 - “B” Pin 2/4 Pin 2/4 Available function of RS485 ◆ Monitor UPS power status. ◆...

  • Page 62: Appendix 6 Lbs Port Definition

    Appendix 6 LBS port definition Definition of port： Connection between the UPS LBS port. UPS(RJ45) UPS(RJ45) Description Pin 1/2/3 Pin 1/2/3 Pin 5/7/8 Pin 5/7/8 Available function of LBS ◆The output power of two or more UPS in non-parallel system should be synchronized with each other. ◆The output phase of two or more UPS in non-parallel system should be synchronized with each other.

  • Page 63: Appendix 8 Dry Contact Ports

    Appendix 8 Dry contact ports Definition of input and output ports 1. Functions of input dry contact ports Dry contact port Function EPO normally opened port. EPO activation when NO port is shorted to 12V port. When EPO status active the UPS will turn to EPO mode.
  • Page 64 2. Functions of output dry contact ports Dry contact port Function Battery breaker DRY1 Battery group 1 breaker driver port. Normally opened driver port. DRV activation when battery discharge and voltage to EOD. Then DRV port will sent +24V voltage to battery breaker coil to trip the breaker off, if the function is enable.

  • Page 65: Appendix 9 Backfeed Protection

    Appendix 9 Backfeed Protection Backfeed Protection The presence of a backfeed protection is required by IEC 62040-1 UPS standard. An additional external isolation device must be installed upstream the UPS system. A magnetic contactor or a circuit breaker with UVR (Under Voltage Release) functionality can be used for this purpose.

Table of Contents