Wacker Neuson DINGO K9-4 Operation & Maintenance Manual
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Wacker Neuson DINGO K9-4 Operation & Maintenance Manual

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THIS MANUAL IS A
RESOURCE FOR WACKER
NEUSON DEALERS.
Revision 1.3
September 2020

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Summary of Contents for Wacker Neuson DINGO K9-4

  • Page 1 THIS MANUAL IS A RESOURCE FOR WACKER NEUSON DEALERS. Revision 1.3 September 2020...

  • Page 2: Specifications

    Specifications Page 2 DINGO K94 - SERIES I, II, III Revision 1.3 September 2020...

  • Page 3: Introduction

    Introduction Congratulations on purchasing the World‟s Leading Mini Digger. In purchasing a Dingo you have obtained a machine of the highest quality and we want you to be totally satisfied as our customer. Please feel free to contact any of our branches for help with service, genuine replacement parts, business and operation tips and any other information you may require.

  • Page 4: Table Of Contents

    Contents Specifications................... 2 Introduction ..................3 Contents................... 4 Safety ....................6 General Operation................... 6 Operating on Slopes..................7 Children......................7 Service....................... 7 Safety and Instruction Decals................. 8 Operation -Pre Start-Up..............9 Pre Start-Up (daily)..................9 Adding Fuel ...................... 9 Checking the engine oil ................. 10 Remove Debris from the Machine ...............
  • Page 5 Contents - Continued Maintenance .................. 15 Maintenance Schedule................... 15 Dingo Starter Pack ..................16 Bushes & Pins ............................Air Filter......................16 Engine Oil....................... 17 Changing / Draining Oil................17 Changing Oil Filter..................17 Spark Plugs ....................17 Fuel Filter ....................... 17 Draining the Fuel Tank.................

  • Page 6: Safety

    •Never jerk the control levers. Use a steady motion. Safety Slow down before turning. Sharp turns may cause loss of control. General Operation •Stop the engine before making any adjustments to the attachments or the machine. •Read, understand, and follow the instructions in the operation manual before using the Dingo.

  • Page 7: Operating On Slopes

    Operating on Slopes Children •Be wary of the presence of children when All slopes require extra caution. operating a Dingo. Children are often attracted to the Dingo and the work activity. •Do not operate on slopes exceeding 15 •Keep children out of the work site and under the degrees.

  • Page 8: Safety And Instruction Decals

    Safety and • Use only an approved container. Instruction Decals •Never remove the fuel cap or add fuel while the engine is running. Allow engine to cool before It is important to replace any damaged or missing refuelling. Do not smoke. decals.

  • Page 9: Operation -Pre Start-Up

    Adding Fuel Operation - Pre Start-Up Labelling on the fuel tank tells whether a machine requires petroleum of diesel fuel. For fuel type and information on suitable additives refer to Engine Manual as supplied. (NB. If labelling becomes lost Pre Start-Up (daily) or damaged order replacements from your Dingo representative).

  • Page 10: Checking The Engine Oil

    IMPORTANT: It is preferable to blow out dirt Checking the engine oil than to wash it out. If water is used, keep it away from electrical appliances Check the engine oil level using the dip stick. IMPORTANT: Do not high pressure wash. High (Refer to your engine manual for details) pressure washing can damage the electrical system.

  • Page 11: Operating Instructions

    To turn, decrease pressure on the drive control Operating lever closest to the direction you want to turn. The farther you move the drive control levers in either Instructions direction, the faster the machine will move in that direction. Read all the safety instructions and the pre start To slow or stop, move or release the drive control levers into up section of this manual and the engine manual neutral.

  • Page 12: Control Panel Diagram

    Hydraulic Immobiliser Each Dingo K9-4 is fitted with a security hydraulic immobiliser. This immobiliser locks the hydraulic 1. Drive control levers system allowing no oil flow to the wheels, thus 2.

  • Page 13: Starting The Engine

    WARNING!! Dingo arms may lower when in the Starting the Engine raised position. Anyone under the dingo arms Stand on the platform. Move the auxiliary could be injured or crushed. To avoid this hazard hydraulics lever to neutral. Follow instructions always install cylinder locks or a safety stand.

  • Page 14: Disconnecting

    Note: Proceed to next step if auxiliary Install protective caps onto Dingoes hydraulics are required with attachment. hydraulic couplers. IMPORTANT: Make sure all foreign Disengage the attachment lock pins by matter is cleaned from hydraulic turning them to the outside. connections before making connections.

  • Page 15: Maintenance

    Maintenance It is essential to maintain the engine as detailed in the engine manual. Service recommendations will vary depending on your engine type, refer to your engine manual for this information. Any information relating to the engine in the following table is intended as a guide only. Refer to the Pre Start Up section for maintenance that should be completed before starting the Dingo (each and every time).

  • Page 16: Dingo Starter Pack

    Ensure that spare bushes/bearings are on hand at considerably cheaper than purchasing the parts all times. individually. Please phone your Wacker Neuson agent for current pricing of this kit. It may be To replace bushes: necessary to add to this kit depending on which attachments you have.

  • Page 17: Engine Oil

    If the filter or filter housing is damaged, stop Fuel Filter the engine immediately and replace the damaged components. Failure to stop work when the air filter of housing is damaged could Replace the fuel filter after every 100 hours or result in permanent damage yearly, whichever occurs first.

  • Page 18: Hydraulic System

    Loosen the hose clamp at the fuel filter and Hydraulic Filter slide it up the fuel line away from the fuel fil-ter. Gasket/O’Ring Pull the fuel line off the fuel filter, open the Adapter fuel valve, and allow fuel to drain into a fuel can or drain pan.

  • Page 19: Check Hydraulic Lines

    If fluid is accidentally injected into the skin a doc- Install the drain plug. tor familiar with this type of injury must surgically remove it within a few hours. Fill the hydraulic tank with approximately 90 litres of HVI 68 hydraulic oil. Cleaning and Long Check fluid level in hydraulic tank and add Term Storage...

  • Page 20: Transporting And Securing

    5.Once in position on the trailer lower the 14. Stop engine, allow to cool and drain the Dingo arms fuel tank; refer to section on Fuel Tank. Turn the key to Off to stop the engine. 15. Restart engine and run it until it stops. Repeat, on “CHOKE”...

  • Page 21: Spare Parts Diagrams

    Spare Parts Notes ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 21...

  • Page 22: Grill Assembly

    Grill Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 22...
  • Page 23 Grill Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194078 GRILL BOTTOM 9001194079 GRILL TOP 9001194084 GRILL NYLON WASHER 9131211002 PLAIN WASHER 1/4” x 1/2” 9122121000 NYLOC NUT M6 9111211025 HEX BOLT M6 x 25mm 9100000053 SPRING PIN Ø1/8” x 3/4” 9131131000 PLAIN WASHER M8 9111311016...

  • Page 24: Chassis Assembly

    Chassis Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 24...
  • Page 25 Chassis Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes CHASSIS ASSEMBLY ILLUSTRATION ONLY - NOT FOR SALE 9001194006 REAR TANK LID 9001194040 FRONT LID 9111311012 HEX BOLT M8 x 12mm 9111311016 HEX BOLT M8 x 16mm 9001194085 FULL GRILL ASSEMBLY 9001194062 FOOT PADS...

  • Page 26: Hydraulic Bank Assembly

    Hydraulic Bank Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 26...
  • Page 27 Hydraulic Bank Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194009 DASH ASSEMBLY 9330003008 MAIN CONTROL BANK 9330003103 SUPERCEDED BY 9330003026 SPOOL CONTROL CAP 9330006025 CONTAINS 9330006025 BOOT RUBBER CONTROL CAP 9330006001 9330006010 9330006011 BRASS INSERT SUITS SD5 CONTAINS x 1 &...

  • Page 28: Inner Tank Assembly

    Inner Tank Assemblies DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 28...
  • Page 29 Inner Tank Assemblies Part Numbers & Descriptions Item Qty Part No. Description Notes 9610000031 WHEEL HUB 1 3/8” CENTRE DINGO TYRES, WHEELS AND RIM 9613000037 TYRE - DINGO HD (BOBCAT) 9613000001 TYRE - DINGO TURF 9612000001 RIM - DINGO 8” 9613000008 TUBE - DINGO 8”...

  • Page 30: Main Control Bank Assembly

    Main Control Bank Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 30...
  • Page 31 Main Control Bank Assemblies Part Numbers & Descriptions Item Qty Part No. Description Notes SEE NOTES MAIN CONTROL BANK UPGRADE TO 9330003103 REQUIRED 9330003026 SPOOL CONTROL CAP CONTAINS 9330006025 x 1 9330006025 BOOT RUBBER CONTROL CAP 9330006001 CONTAINS 9330006010x 1 & 9330006011x BRASS INSERT SUITS SD5 9330006010 O-RING BRASS INSERT INNER...
  • Page 32 Item Qty Part No. Description Notes 9314374801 9330006042 NIPPLE M/M 3/8" BSPP x 7/8" JIC ENC/SEAL REPLACEMENT SEAL = 9111311085 HEX BOLT M8 x 85mm 9315337370 has been superceded 9315337371 ELBOW M/M 3/8" BSPP x 3/8" BSPP 2 NUTS 9330006016 REPLACEMENT O-RING = 9331203002 IN-LINE CHECK VALVE...
  • Page 33 Notes ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… ………………………………………………………………………………… Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 33...

  • Page 34: Remote Control Bank Assembly

    Remote Control Bank Assembly Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 34...
  • Page 35 Remote Control Bank Part Numbers & Descriptions Item Qty Part No. Description Notes 9330003051 REMOTE BANK 9316375502 has been superceded 9316375503 NIPPLE M/M 3/8" BSPP x 9/16" JIC REPLACEMENT SEAL = 9330006042 9316377501 has been superceded 9316377502 NIPPLE M/M 3/8" BSPP x 7/8" JIC ENC/SEAL REPLACEMENT SEAL = 9330006042 9312470000 BLANKING PLUG 1/2”...

  • Page 36: Hydraulic Pipes On K94

    Hydraulic Pipes On K94 QTY PART NO. CODE DESCRIPTION NOTES KOHL. TNE TNV PERK.     9001194411 Flow control to remote bank     9001194412 hi/low valve to flow control     9001194413 Main bank to dump pipe ...

  • Page 37: Tank Top Assembly

    Tank Top Assembly Version 1 Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 37...
  • Page 38 Tank Top Assembly – Version 2 A Combination of these 2 pictures may be on machine Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 38...
  • Page 39 Tank Top Assemblies Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194040 WELDED FRONT TANK LID 9111311016 HEX BOLT M8 x 16mm 9330000025 DIP STICK/ FILLER CAP 9330004007 OIL FILTER HOUSING WITH OIL FILTER 9330004014 HYDRAULIC OIL FILTER 9131221001 PLAIN WASHER M8 9132221000...
  • Page 40 In Tank Filter Tank Top Assembly Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 40...
  • Page 41 In Tank Filter Tank Top Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194107 IN TANK FILTER TANK TOP 9111311016 HEX BOLT M8 x 16mm 9330000025 DIP STICK / FILLER CAP 9516000013 HYD BREATHER HOSE DIESEL 260mm 9001194083 HYDRAULIC TANK BREATHER 9330004019...

  • Page 42: Yanmar Dash Assembly

    Yanmar Dash Assembly Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 42...
  • Page 43 Yanmar Dash Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194009 WELDED DASH ASSEMBLY 9518000031 TIMER UNIT - STOP/START SOLENOID 9518000025 RELAY - STOP/START SOLENOID 9518000024 DIODE - STOP/START SOLENOID 9518000054 VOLTAGE REGULATOR 9001194067 BONNET CATCH OBSOLETE 9410000048 HOUR METER 9516000078...

  • Page 44: Perkins Dash Assembly

    Perkins Dash Assembly Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 44...
  • Page 45 Perkins Dash Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194009 WELDED DASH ASSEMBLY 9519000051 TIMER - SAFETY SHUTDOWN 9518000024 DIODE – START/STOP SOLENOID 9518000054 VOLTAGE REGULATOR 9410000048 HOUR METER 9516000078 FUEL GAUGE AND HOUR METER COMBO 9001194043 HANDLE BAR –...

  • Page 46: Petrol Dash Assembly

    Petrol Dash Assembly Revision 1.3 September 2020 DINGO K94 - SERIES I, II, III Page 46...
  • Page 47 Petrol Dash Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194009 WELDED DASH ASSEMBLY 9001194067 BONNET CATCH 9410000048 HOUR METER 9516000078 FUEL GAUGE AND HOUR METER COMBO 9001194043 HANDLE BAR – LEFT HAND 9001194044 HANDLE BAR – RIGHT HAND 9043000043 GRIP –...

  • Page 48: Mount Plate Assemblies

    Mount Plate Assemblies DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 48...
  • Page 49 Mount Plate Assemblies Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194214 MOUNT PLATE FOR BUSHES INC Q/R PINS INCLUDES ITEMS 4,5,6 & 7 OBSOLETE MOUNT PLATE FOR BEARINGS INC Q/R PINS 9001194214 - ABOVE 9321000005 9021845028 2 1/2” x 8” LIFT RAM - 1 1/4” TOP CLEVIS 9043000020 BEVELLED BUSH 9043000031...

  • Page 50: K94 Arm Assembly

    K94 Arm Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 50...
  • Page 51 K94 Arm Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes 9011942076 K94 LOAD ARM ASSEMBLY FABRICATED 9001194207 9001194214 MOUNT PLATE SEE PREVIOUS PAGE 9132221000 SPRING LOCK WASHER M8 9111311016 HEX BOLT M8 x 16mm 9001194230 TIE DOWN BRACKET ONLY FOR CAST ARMS 9330000018 15mm HOSE GUIDE PLASTIC...

  • Page 52: Main Panels & Fuel Tank

    Main Panels & Fuel Tank DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 52...
  • Page 53 Main Panels & Fuel Tank Part Numbers & Descriptions Series I - From Release to June 2003 Item Qty Part No. Description Notes FIBRE GLASS L/H PANEL Was 9043300002 OBSOLETE 9043300003 OBSOLETE FIBRE GLASS R/H PANEL FUEL TANK (FIBRE GLASS) NO FUEL LIGHT See NOTE Below Was 9516000034 OBSOLETE BEFORE 06/2003...
  • Page 54 Series II - From June 2003 to January 2005 Fibre Glass Fuel Tank Item Qty Part No. Description Notes OBSOLETE FIBRE GLASS L/H PANEL Was 9043300002 9043300003 OBSOLETE FIBRE GLASS R/H PANEL OBSOLETE FUEL TANK (FIBRE GLASS) WITH FUEL LIGHT See NOTE BelowWas 9516000037 DASH PANEL (FIBRE GLASS) Was 9043300001...
  • Page 55 Plastic Fuel Tank – January 2005 Onwards Item Qty Part No. Description Notes OBSOLETE FIBRE GLASS L/H PANEL Was 9043300002 9043300003 OBSOLETE FIBRE GLASS R/H PANEL OBSOLETE FUEL TANK (PLASTIC) AFTER 01/2005 See NOTE Below Was 9001194520 OBSOLETE DASH PANEL (FIBRE GLASS) Was 9043300001 BONNET NO SCOOP (FIBRE GLASS) BEFORE Was 9043300024...
  • Page 56 Aluminium Panels Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 56...
  • Page 57 Aluminium Panels From 22/08/05 to Current Item Qty Part No. Description Notes 9001194131 ALUMINIUM L/H PANEL 9001194130 ALUMINIUM R/H PANEL FUEL TANK (PLASTIC) DIESEL AFTER 01/2005 OBSOLETE See NOTE Below 9001194520 OBSOLETE FUEL TANK (PLASTIC) PETROL AFTER 01/2005 See NOTE Below 9001194521 9410000049 GAUGE - FUEL TANK...

  • Page 58: Yanmar Engine Assembly (Series I)

    Yanmar Engine Assembly (Series I) Page 58 DINGO K94 - SERIES I, II, III Revision 1.3 September 2020...
  • Page 59 Yanmar Engine Assembly (Series I) Part Numbers & Descriptions Item Qty Part No. Description Notes 9001194310 FRONT ENGINE MOUNT - ENGINE BRACKET 9001194306 FRONT ENGINE MOUNT ASSEMBLY 9518000004 RUBBER MOUNT SEE NOTES YANMAR MOTOR 25HP UPGRADEABLE TO 9518000074 WITH FULL CONVERSION NEEDED 9518000062 YANMAR MOTOR (USA SPEC) OBSOLETE...
  • Page 60 Item Qty Part No. Description Notes 9315476501 9330006015 ELBOW M/M 1/2" BSPP x 3/4" JIC 90° REPLACEMENT O-RING = 9100000063 HOSE CLAMP 2 1/4” 9100000064 HOSE CLAMP 2 3/4” 9100000062 HOSE CLAMP 21-38mm 9518000011 THERMOSTAT 9518000012 GASKET - THERMOSTAT HOUSING 9131231001 FLAT WIDE WASHER 3/8”...

  • Page 61: Yanmar Engine Assembly (Series Ii & Iii)

    Yanmar TNE/TNV Engine Assembly (Series II & III) DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 61...
  • Page 62 Yanmar TNE/TNV Engine Assembly (Series II & III) Part Numbers & Descriptions Item Qty Part No. Description Notes OBSOLETE FRONT ENGINE MOUNT - ENG BRACKET TNE Was 9001194310 9001194810 FRONT ENGINE MOUNT - ENG BRACKET TNV 9001194306 FRONT ENGINE MOUNT ASSEMBLY 9518000004 RUBBER MOUNT 9518000074...
  • Page 63 Item Qty Part No. Description Notes 9518000051 RADIATOR 9518000181 COOLANT BOTTLE RADIATOR RECOVERY 9518000182 CONTAINS 9518000181 KIT RADIATOR COOLANT RECOVERY 9518000179 RADIATOR CAP – COOLANT RECOVERY OBSOLETE SPLIT FAN SHROUD TOP HALF Was 9001194347 OBSOLETE SPLIT FAN SHROUD BOTTOM HALF Was 9001194348 9001194344 MUFFLER BRACKET...

  • Page 64: Perkins Engine Assembly

    Perkins Engine Assembly DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 64...
  • Page 65 K94 Perkins Engine Assembly Part Numbers & Descriptions Item Qty Part No. Description Notes OBSOLETE FRONT ENGINE MOUNT - ENGINE BRACKET Was 9001194807 OBSOLETE FRONT ENGINE MOUNT ASSEMBLY Was 9001194805 9518000004 RUBBER MOUNT 9519000000 PERKINS DIESEL ENGINE 9519000032 9519100032 START MOTOR AFTERMARKET = 9330002007 HYDRAULIC PUMP 11.2/4CC...
  • Page 66 Item Qty Part No. Description Notes 9100000063 HOSE CLAMP 2 1/4" 9100000064 HOSE CLAMP 2 3/4" 9100000062 HOSE CLAMP 21-38mm 9100000066 HOSE CLAMP 21-44mm 9519000014 THERMOSTAT 9519000015 GASKET - THERMOSTAT HOUSING 9518000053 THREADED FRONT RUBBER MOUNT 9131231002 M10 FLAT WIDE WASHER 9111411055 HEX BOLT M10 x 55mm 9001194826...

  • Page 67: Warranty Statement

    Warranty Statement DINGO MINI DIGGERS PTY LTD (ACN 060 840 011) POLICY DINGO MINI DIGGERS PTY LTD warrants to the original buyer/owner that each new Dingo™ will be free from any proven defects in the material or workmanship for a period of thirty-six (36) months or 1000 hours, whichever is sooner, after the delivery to the owner provided that:- 1.
  • Page 68 Machines of this type can be dangerous if used carelessly or improperly. The manufacturer, distributor or selling agent does not accept responsibility for accident either to the operator, to the owner or to any person directly or indirectly or to property if such an accident is caused by circumstances arising otherwise than by the negligence or default of Dingo Mini Diggers Pty Ltd.

  • Page 69: Risk Hazard Assessment

    Risk Hazard Assessment Page 69 DINGO K94 - SERIES I, II, III Revision 1.3 September 2020...
  • Page 70 Page 70 DINGO K94 - SERIES I, II, III Revision 1.3 September 2020...
  • Page 71 DINGO K94 - SERIES I, II, III Revision 1.3 September 2020 Page 71...

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