Related Manuals for Wacker Neuson SW10
Summary of Contents for Wacker Neuson SW10
- Page 1 OPERATION & MAINTENANCE MANUAL Skid Steer Loader SW10 Item 8009640011 Revision Date March 2022...
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Page 2: Preliminary Information
PRELIMINARY INFORMATION - This manual is supplied together with the spare parts manual with each machine. - The manual was created and formulated in conformity with the EEC regulations and in particular with the UNI-ISO 6750 regulation. - The manual supplies information about the operation of the machine, with particular reference to the safety procedures to adopt during its use. - Page 3 INDEX PRESENTATION OF THE MACHINE Page • MACHINE IDENTIFICATION • MAIN PARTS OF THE MACHINE • CHARACTERISTICS, TECHNICAL DATA AND PERFORMANCE • TRANSPORT AND HANDLING • PRESCRIPTIONS FOR CIRCULATION ON ROADS P a g e GENERAL SAFETY REGULATIONS • WARNING AND SAFETY DECALCOMANIA AND PLATES •...
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Page 4: Presentation Of The Machine
PRESENTATION OF THE MACHINE The loading shovel has been designed and built for loading and unloading earth, gravel, sand, debris and other loose material and is however suitable to operate in compliance with the features and performance indicated in this manual. It is a machine with Diesel internal combustion motorisation with hydrostatic transmission, joy-stick type servo-controls for traversing and manoeuvre of the arms and the bucket. - Page 5 PRESENTATION OF THE MACHINE CHARA CHARA CHARA CHARA CHARACTERISTICS CTERISTICS CTERISTICS CTERISTICS AND CTERISTICS AND TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL D TECHNICAL DA A A A A T T T T T A A A A A ENGINE ENGINE Brand and model Kubota...
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Page 6: Overall Dimensions
PRESENTATION OF THE MACHINE OVERALL DIMENSIONS TRANSPOR TRANSPOR TRANSPORT T T T T AND HANDLING AND HANDLING AND HANDLING AND HANDLING TRANSPOR TRANSPOR AND HANDLING LOADING WITH RAMPS AND TRANSPORT BY TRUCK The machine loading and unloading operations must be carried out on a compact and level surface. - Page 7 PRESENTATION OF THE MACHINE Check that the ramps are properly coupled to the transport vehicle and appropriately spaced. The width of the ramp must be such as to allow comfortable passage of the tyres. The ascent and descent operations must always be carried out with the machine running and the hydraulic oil at operating temperature.
- Page 8 PRESENTATION OF THE MACHINE TRANSPORT Once the machine has been positioned on the loading platform, also rest the bucket on it lightly and block the machine in a longitudinal direction by inserting wedges to the outside of the front and rear axle tyres.
- Page 9 PRESENTATION OF THE MACHINE PRESCRIPTIONS FOR CIR PRESCRIPTIONS FOR CIR PRESCRIPTIONS FOR CIR PRESCRIPTIONS FOR CIR PRESCRIPTIONS FOR CIRCULA CULA CULA CULATION ON R CULA TION ON R TION ON R TION ON RO O O O O ADS TION ON R For correct road circulation comply to all specified below.
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Page 10: General Safety Regulations
GENERAL SAFETY REGULATIONS W W W W W ARNING ARNING ARNING ARNING ARNING AND SAFETY DECAL AND SAFETY DECAL AND SAFETY DECAL AND SAFETY DECAL AND SAFETY DECALCOMANIA COMANIA COMANIA COMANIA COMANIA AND PLA AND PLA AND PLA AND PLATES AND PLA The plates applied, other than indicating the various manoeuvres for machine control and use, serve to point out the risks connected with machine operation. - Page 11 GENERAL SAFETY REGULATIONS SAFETY REGULA SAFETY REGULA SAFETY REGULA SAFETY REGULA SAFETY REGULATIONS FOR ST TIONS FOR ST TIONS FOR ST TIONS FOR ST TIONS FOR STAR ARTING TING TING TING TING The machine must only be driven by qualified staff that are at least 18 years old. Before getting on, inspect the machine.
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Page 12: Rear Window
GENERAL SAFETY REGULATIONS EMERGENCY EXIT EMERGENCY EXIT EMERGENCY EXIT EMERGENCY EXIT EMERGENCY EXIT In case of EMERGENCY the operator can use n. 2 escape routes. These are the front opening and the rear window of the driver’s cabin. REAR WINDOW: To remove the glass pull the relative peg (ref. - Page 13 GENERAL SAFETY REGULATIONS MOVEMENT ON SL VEMENT ON SL VEMENT ON SL VEMENT ON SL VEMENT ON SLOPES OPES OPES OPES OPES Movement on slopes and craggy areas must be carried out with caution; a high risk exists for the operator and whoever is working in the area. To limit risks to a minimum follow the indications below.
- Page 14 GENERAL SAFETY REGULATIONS SAFETY REGULA SAFETY REGULA SAFETY REGULA SAFETY REGULA SAFETY REGULATIONS FOR ST TIONS FOR ST TIONS FOR ST TIONS FOR ST TIONS FOR STOPPING OPPING OPPING OPPING OPPING AND P AND P AND P AND PARKING AND P ARKING ARKING ARKING...
- Page 15 GENERAL SAFETY REGULATIONS FIRE-EXPL FIRE-EXPL FIRE-EXPL FIRE-EXPL FIRE-EXPLOSION PREVENTION REGULA OSION PREVENTION REGULA OSION PREVENTION REGULA OSION PREVENTION REGULATIONS OSION PREVENTION REGULA TIONS TIONS TIONS TIONS Flames or sparks can cause the battery and fuel to explode and therefore set fire to the machine.
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Page 16: Operator Controls
OPERATOR CONTROLS DRIVER’S SEA DRIVER’S SEA DRIVER’S SEA DRIVER’S SEA DRIVER’S SEAT T T T T The driver’s seat must not be adjusted while the vehicle is moving. Danger of accidents! Always fasten the seatbelts. The driver’s seat is important for good health. Therefore it must be maintained integral. The driver’s seat can be adjusted longitudinally using the special lever positioned low on the right hand side. -
Page 17: Control Panel
OPERATOR CONTROLS CONTR CONTR CONTR CONTR CONTROL OL AND AND A A A A A UXILIAR UXILIAR UXILIAR UXILIAR UXILIARY INSTR Y INSTR Y INSTR Y INSTR Y INSTRUMENTS UMENTS UMENTS UMENTS UMENTS CONTROL PANEL Fig. 1 Fig. 1 Fig. 1 Fig. - Page 18 OPERATOR CONTROLS 1 - FUEL LEVEL INDICATOR - Switching on of the warning light signals the entry into the use of reserve fuel, which allows a residual autonomy of about 1 hour. 2 – KEY IGNITION SWITCH To start the machine proceed as follows: a - Insert the key in the ignition switch (Ref.
- Page 19 OPERATOR CONTROLS 7– CHECK AND CONTROL INSTRUMENTS The following warning lights are housed in the instrument as well as the timer: 7.10 7.1 – POWER TAKE OFF INSERTION WARNING LIGHT (PTO) 7.2 – POWER TAKE OFF INSERTION WARNING LIGHT (PTO) 7.3 –...
- Page 20 OPERATOR CONTROLS 7.7 – AIR FILTER CLOGGED INDICATOR When the indicator is on, it signals inefficiency of the suction system - filter cartridge clogged. 7.8 – HYDRAULIC SERVO-CONTROL BLOCK WARNING LIGHT SWITCHED ON: Hydraulic commands deactivated (safety bar raised). SWITCHED OFF: Hydraulic commands activated (safety bar lowered). 7.9 –...
- Page 21 OPERATOR CONTROLS 16 – FUSE BOX F1 – Switch and warning light protection fuse (7.5A) F2 – Flashing light + working lights protection fuse (15A) F3 – Heating fan protection fuse (10A) F4 – Windscreen wiper protection fuse(10A) F5 – Safety bar and services micro protection fuse(10A) F6 –...
- Page 22 OPERATOR CONTROLS Operator correctly positioned inside the driver’s cabin for use of the machine both in the transfer phase and for working. MACHINE ST CHINE ST CHINE ST CHINE ST CHINE STAR ART T T T T -UP -UP AND SHUTDO AND SHUTDO AND SHUTDO AND SHUTDOWN...
- Page 23 OPERATOR CONTROLS MOVEMENT AND DRIVING. Traversing of the machine is controlled by the left joy-stick. The various joy-stick positions, depending on the manoeuvre to be carried out, are represented below. STRAIGHT LINE MOVEMENT Position A: FORWARD movement Position B: REVERSE movement (an acoustic safety device is activated) CHANGE OF DIRECTION Position F: 90°...
- Page 24 OPERATOR CONTROLS Position H: PROGRESSIVE RIGHT TURN IN FORWARD MOVEMENT Position G: PROGRESSIVE LEFT TURN IN REVERSE MOVEMENT (an acoustic safety device is activated) Position E: 90° LEFT TURN...
- Page 25 OPERATOR CONTROLS Position C: PROGRESSIVE LEFT TURN IN FORWARD MOVEMENT Position D: PROGRESSIVE RIGHT TURN IN REVERSE MOVEMENT (an acoustic safety device is activated) CONTROL OF THE LIFTING ARM Position I: ARMS DESCENT Position L: ARMS ASCENT...
- Page 26 OPERATOR CONTROLS SHOVEL CONTROL Position M: SHOVEL CLOSURE Position N: SHOVEL OPENING COMMANDS ON RIGHT AND LEFT JOY-STICK GRIP O: HORN control button P,Q: Power take off P.T.O. control button...
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Page 27: Use Of The Machine
OPERATOR CONTROLS USE OF THE MACHINE USE OF THE MACHINE USE OF THE MACHINE USE OF THE MACHINE USE OF THE MACHINE FILLING AND EMPTYING OF THE SHOVEL FILLING To fill the shovel follow the warnings below: 1 - Lower the lifting ams completely. 2 - Turn the shovel until it touches the ground slightly with the point slightly inclined forwards 3 - Advance slowly penetrating the stock pile and at the same time turn the shovel backwards until it is completely filled. - Page 28 OPERATOR CONTROLS During the arm lifting phase, incline the shovel slightly forward and try to hold it as horizontal as possible to prevent loss of the load (machine without lifting control valve, self-levelling). With the shovel in high position, move near to the vehicle to be loaded and turn the shovel forwards to carry out complete unloading.
- Page 29 OPERATOR CONTROLS This switch MUST only be used with the ARMS ON THE GROUND. Activation with the arms raised consents to the immediate fall of the entire arm-bucket unit, with very serious risks. Proceed in reverse gear and the bucket will follow the profile of the ground spreading the previ- ously accumulated material.
- Page 30 OPERATOR CONTROLS FILLING IN Go to the area to be filled in at a moderate speed with the bucket turned downwards so that its base makes an angle of about 45° with the ground. In proximity of the area to be filled in, slightly raise the lifting arms and turn the shovel com- pletely forward to unload all of the previously accumulated material.
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Page 31: Equipment And Accessories
EQUIPMENT AND ACCESSORIES SHOVEL REPLA VEL REPLA VEL REPLA VEL REPLA VEL REPLACEMENT OR REPLA CEMENT OR REPLA CEMENT OR REPLA CEMENT OR REPLA CEMENT OR REPLACEMENT OF O CEMENT OF O CEMENT OF O CEMENT OF O CEMENT OF OTHER THER THER THER... - Page 32 EQUIPMENT AND ACCESSORIES HYDRA HYDRA HYDRA HYDRA HYDRAULIC PO ULIC PO ULIC PO ULIC PO ULIC POWER WER T T T T T AKEOFF (PT AKEOFF (PT AKEOFF (PT AKEOFF (PT AKEOFF (PTO) The quick couplings are positioned in the internal part of the left lifting arm and have the following features: Plane face quick couplings: 3/8”...
- Page 33 EQUIPMENT AND ACCESSORIES HEATING PLANT Use the switch to control the two-speed fan in ma- chines equipped with the heating system (ref. 13). While for functioning of the plant open tap “R” posi- tioned above the diesel engine, corresponding to the alternator.
- Page 34 EQUIPMENT AND ACCESSORIES USE OF LIFTING FORKS USE OF LIFTING FORKS USE OF LIFTING FORKS USE OF LIFTING FORKS USE OF LIFTING FORKS The forks must always and only be used with the self-levelling valve installed. It is prohibited to exceed the indicated nominal capacity. Non-compliance of capacities consented by the Manufacturer causes the loss of stability of the machine or even overturning.
- Page 35 EQUIPMENT AND ACCESSORIES It is prohibited to lift and transport persons or live animals. Do not pass or stop underneath a raised load. Never pass the load above people. Do not operate if there is not sufficient visibility or the minimum safety requirements for the work to be carried out are not present.
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Page 36: Maintenance Safety
MAINTENANCE PRELIMIN PRELIMIN PRELIMIN PRELIMIN PRELIMINAR ARY INFORMA Y INFORMA Y INFORMA Y INFORMATION Y INFORMA TION TION TION TION The maintenance operations must be done exclusively by a qualified personnel. To facilitate the control, the machine is equipped with an hour counter placed on the dashboard, which registers the functioning time and work. - Page 37 MAINTENANCE Analogue safety system (ref. 3), fixed inside of the engine hood, which must be installed every time the shovel lifting arms are raised to prevent uncontrolled descent.
- Page 38 MAINTENANCE The engine hood is supplied with a lever “A” that allows shutdown and blocking in a completely open position. For closure, turn lever “A”. DANGER OF SHEARING Never place any part of the body between the fixed part and the open hood as sudden closure could cause serious injury or mutilation.
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Page 39: Grease Points
MAINTENANCE GREASE POINTS GREASE POINTS GREASE POINTS GREASE POINTS GREASE POINTS In the scheme beside are indicated the principal greasing points: they must be supplied every 8 hours except for those with a different indication. - Page 40 MAINTENANCE STOPPING OPPING OPPING OPPING OPPING AND REST AND REST AND REST AND REST AND RESTAR ARTING TING TING TING TING AFTER AFTER AFTER AFTER AFTER INA A A A A CTIVITY CTIVITY CTIVITY CTIVITY CTIVITY MACHINE STOPPING DUE TO INACTIVITY When anticipating a long period of machine inactivity, it is recommended to place it under cover in a dry place.
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Page 41: Special Conditions Of Use
MAINTENANCE SPECIAL CONDITIONS OF USE SPECIAL CONDITIONS OF USE SPECIAL CONDITIONS OF USE SPECIAL CONDITIONS OF USE SPECIAL CONDITIONS OF USE Muddy, humid, snowy terrain: - Check hermetic seal of the caps and valves. - Clean and check the machine overall, tightness of the nuts and screws,and check for any sagging due to knocks or formation of cracks, etc. -
Page 42: Level Control
MAINTENANCE WHEEL REDUCERS WHEEL REDUCERS WHEEL REDUCERS WHEEL REDUCERS WHEEL REDUCERS Every wheel is activated by a hydrostatic motor-reducer. For oil checks, filling, replacement in the wheel reducers refer to that specified below. Periodically check (see MAINTENANCE TABLE) that there are no leaks and that with the machine at a standstill and the reducers positioned as indicated below, the oil reaches the envisioned level;... - Page 43 MAINTENANCE - If the decrease in oil level inside the reducer is detected, in absence of external leaks, the seals inside the reducer must be checked at an Authorised Assistance Centre. - Level checks and restoration, filling and emptying must be carried out with the machine level and horizontal and the engine at a standstill.
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Page 44: Towing The Machine
MAINTENANCE DESCRIPTION OF FUNCTIONING: - Unblock the brake by activation of the left Joy-stick. - With the Joy-stick in neutral position the brake is always inserted. - Activation of the left Joy-stick allows the hydraulic oil to pass through attachment “A” into chamber “B”... -
Page 45: Fuel Supply System
MAINTENANCE REFILLING REFILLING REFILLING REFILLING REFILLING, , , , , INSPECTIONS INSPECTIONS INSPECTIONS INSPECTIONS INSPECTIONS AND CHECKS AND CHECKS AND CHECKS AND CHECKS AND CHECKS A - Pressurised filling cap (0.7 bar) to re- store the level of engine cooling liquid. B - Engine cooling liquid level indicator. - Page 46 MAINTENANCE SUPPLYING, VERIFICATIONS, DIESEL MOTOR COOLING SYSTEM CONTROLS: - The radiator is situated in the rear part of the machine, above the diesel engine. - For capacity and filling refer to the RE-FUELLING TABLES - A special warning light (Fig.1 - ref. 7), on the left dashboard, signals the inefficiency of the diesel engine cooling circuit.
- Page 47 MAINTENANCE DIESEL ENGINE LUBRICATION SYSTEM Concerning use, refilling, engine oil and coolant check, starting and stopping, air filter inspection and cleaning, and everything to do with maintenance, follow the instructions in the USE AND MAINTENANCE manual of the engine manufacturer, supplied with the machine. The instructions in this manual were taken from the use and maintenance manual of the engine manufacturer and used to simplify the topics discussed, in order to give a more complete and immediate view.
- Page 48 MAINTENANCE 3 - Turn cartridge “D” alternately forwards and backwards pulling it towards the back to release it from its seat. 4 - Clean cartridge “D” by blowing dry air at a pressure not higher than 3 bar from the inside towards the outside at a distance of 3/4 cm from the walls.
- Page 49 MAINTENANCE HYDRAULIC SYSTEM The oil tank is situated in the rear central part of the machine, with the filling cap “D” positioned in the rear left side and accessible with the cabin raised. The visual level indicator “A” is situated on the tank’s left lateral wall.
- Page 50 MAINTENANCE HYDRAULIC SYSTEM PRESSIONS CALIBRATION Every skid steer loader or part of it is scrupulously controlled and inspected so as to supply the client with a perfectly efficient and functional plant from a mechanical, electrical and hydraulic point of view. To make the inspection of the hydraulic system as easy as possible, the machine is equipped with M16 x 2 quick-coupling fittings on which the pressure calibration values of the single mechanisms may be checked.
- Page 51 MAINTENANCE MECHANISMS PRESSURE - TRAVERSING: (for every detection point 1; 2; 3; 4) 300 bar - SERVICES: detection point 5 (arms and bucket) 180 bar - SERVO-CONTROLS: detection point 6 (joy-stick) 24 bar Do not arbitrary modify the valves calibration values, because they could the reason of malfunctionings or damages, which could compromise the machine safety.
- Page 52 MAINTENANCE ELECTRICAL SY ELECTRICAL SY ELECTRICAL SY ELECTRICAL SY ELECTRICAL SYSTEM STEM STEM STEM STEM The machine is equipped with a battery housed BATTERY in the compartment under the seat. It is visible when the cabin is raised and has the following features: VOLTAGE 12 V...
- Page 53 MAINTENANCE In case of stops for a long period at low temperatures, it is recommended to protect the battery or store it in a hot and sheltered place. REMOVE THE PROTECTION BEFORE START-UP; DANGER OF FIRE. The machine is fitted with a switch located in the engine compartment, which allows disconnecting the battery for any EMERGENCY, and in case of extended stops (more than 4 hours).
- Page 54 MAINTENANCE POSITIONING OF LIGHTS 1 - DIPPED-BEAM HEADLIGHTS BULB: 12 V 60/55 W base H4 2 - ANTEROLATERAL DIRECTION INDICATORS BULB: 12 V 21 W base BA 15S 3 - WORKING LIGHTS BULB: 12 V 50 W base GE 886 4 - FLASHING LIGHT BULB: 12 V...
- Page 55 MAINTENANCE SUPPL SUPPL SUPPL SUPPL SUPPLY Y Y Y Y T T T T T ABLE ABLE ABLE ABLE ABLE FUEL: FUEL: FUEL: FUEL: FUEL: P P P P P AR ART T T T T Q Q Q Q Q .ty BRAND and TYPE BRAND and TYPE BRAND and TYPE...
- Page 56 MAINTENANCE MAINTEN MAINTEN ANCE ANCE ANCE T T T T T ABLE ABLE ABLE MAINTEN MAINTEN MAINTENANCE ANCE ABLE ABLE OPERATION TO COMPONENT FREQUENCY IN HOURS 8 8 8 8 8 2 0 0 2 0 0 4 0 0 4 0 0 1 0 0 0 1 0 0 0...
- Page 57 MAINTENANCE F F F F F A A A A A UL ULTS: TS: CA CAUSES USES USES USES AND REMEDIES USES AND REMEDIES AND REMEDIES AND REMEDIES AND REMEDIES ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE CAUSE REMEDY FAULT...
- Page 58 MAINTENANCE CAUSE REMEDY FAULT INSPECT, REPLACE FAULTY INJECTORS INSPECT, REPAIR (continues) ACCELERATOR BROKEN CALL AN AUTHORISED WORKSHOP POOR COMPRESSION IRREGULAR CHECK PLANT POWER SUPPLY, FUNCTIONING INSUFFICIENT POWER SUPPLY REPLACE FUEL FILTER ENGINE OIL LEVEL TOO LOW TOP UP THERMOSTAT FAULTY INSPECT, CALL AN AUTHORISED WORKSHOP RADIATOR BROKEN, FAULTY,...
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Page 59: Hydraulic System
MAINTENANCE CAUSE REMEDY FAULT CHECK BELT TENSION EFFICIENCY, ALTERNATOR DOES NOT RECHARGE GENERATOR RE-PLACE ALTERNATOR (CALL AUTHOR-ISED WORKSHOP) LIGHTON CHECK, TOP UP ELECTROLYTE LEVEL LOW BATTERY DOES INSPECT, CLEAN, TIGHTEN TERMINALS LOOSE OR OXIDISED NOT RECHARGE CHECK, RESTORE TENSION, REPLACE ALTERNATOR BELT FAULTY STARTER FAULTY OR BROKEN INSPECT, REPLACE... - Page 60 MAINTENANCE CAUSE REMEDY FAULT INCORRECT HYDRAULIC OIL INSPECT, USE RECOMMENDED OIL (continues) HYDRAULIC PUMPS DAMAGED CALL AN AUTHORISED WORKSHOP SLOW MOVEMENT IRREGULAR FUNCTIONING OF CALL AN AUTHORISED WORKSHOP HYDROSTATIC MOTORS HYDRAULICALLY CONTROLLED CYLINDER SEALS WORN INSPECT AND REPLACE IF NECESSARY PARTS CHECK AND RESTORE CALIBRATION (insufficient...
- Page 61 MAINTENANCE CAUSE REMEDY FAULT INSPECT AND REPLACE IF HYDRAULIC PUMP DAMAGED NECESSARY (CALL AN AUTHORISED WORKSHOP) POOR EFFICIENCY CHECK AND RESTORE IF NECESSARY HYDRAULIC OIL LEVEL LOW SERVOCONTROL HYDRAULIC SUCTION INSPECT AND REPLACE FILTER BLOCKED IF NECESSARY PIPES, CONNECTORS INSPECT AND REPLACE OR TIGHTEN FAULTY OR LOOSE IF NECESSARY INSPECT, REPLACE...
- Page 62 MAINTENANCE PIPES, CONNECTIONS, INSPECT AND REPLACE THE TRANSLATION COMPO-NENT CONCERNED IF FITTINGS DAMAGED REDUCTION NECESSARY GEARS DO NOT INSPECT AND CALL AN FUNCTION DAMAGED PUMPS AUTHORISED WORKSHOP TRANSMISSION CHECK AND EVENTUALLY DISENGAGEMENT SCREW TIGHTEN CORRECTLY LOOSENED INSPECT AND REPLACE IF HYDRAULIC MOTOR DAMAGED NECESSARY (CALL AN AUTHORISED WORKSHOP)
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Page 63: Maintenance Notes
MAINTENANCE NOTES H O U R S D A T E WORK DONE PARTS CONCERNED W O R K E D... - Page 64 MAINTENANCE NOTES H O U R S D A T E WORK DONE PARTS CONCERNED W O R K E D...