Morbark TORNADO 15 Operator's Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

TornaDo 5

operaTor's

Manufactured By:

Morbark, Inc.

anD

pTo

Manual

safeTy

76347-270a

06/06

05/06

•

Table of Contents

Need help?

Do you have a question about the TORNADO 15 and is the answer not in the manual?

Questions and answers

Summary of Contents for Morbark TORNADO 15

Page 1 TornaDo 5 TornaDo 5 operaTor’s Manual safeTy Manufactured By: 76347-270a Morbark, Inc. 06/06 05/06 •...
Page 2 Tornado 5 •...
Page 3: Table Of Contents
Table of conTenTs InTroDucTIon ..................... 4 lockouT proceDures ................5 locaTIon of cHIpper coMponenTs ............ 6 specIfIcaTIons ................... 7 DescrIpTIon of cHIpper coMponenTs ..........0 safeTy ......................2 safeTy sIGns .................... 4 crIMe preVenTIon ................... 6 safeTy operaTIon .................. 9 enGIne conTrols ..................
Page 4: Introduction
InTroDucTIon congratulations on your purchase of a new Morbark brush chipper� the brush chipper, designed and introduced by the world’s leading manufacturer of portable chippers, is pro- duced with the finest components and workmanship available. If you show proper care and maintenance, your brush chipper will prove to be a safe and reliable unit.
Page 5: Lockout Procedures
Failure to lock out while per- forming maintenance could result in serious personal injury or death! Morbark equip- ment is designed to be quickly and easily locked out whenever maintenance or repairs are performed.
Page 6: Location Of Chipper Components
locaTIon of cHIpper coMponenTs A. Adjustable Deflector F. Hitch K. Infeed B. Discharge Chute G. Jack Stand L. Hood/Hinged C. Fuel Tank H. Weight Tag M. Belt Shield D. Hydraulic Oil Tank I. Frame N. Instrument Panel E.. Feed Control Bar J.
Page 7: Specifications
specIfIcaTIons TornaDo 5 TraIlerIZeD MacHIne General Length w/Folding Infeed Tray �� 16 ft 1 in (493 cm) Width ��6 ft 9 in (211 cm) Height �� 8 ft 3 in (254 cm) Weight �� 7000 lb (3175 kg) tongue Weight �� 1103 lb ((5002 kg) electrical System ��...
Page 8 locaTIon of cHIpper coMponenTs TornaDo 5 pTo MacHIne A. Adjustable Deflector F. Infeed Tray B. Deflector Handle G. Feed Wheel Motor C. Feed Control Bar H. Chipper Belt Shield D. Manual Holder I. PTO Shaft E. Feed Wheel Belt Shield J.
Page 9 specIfIcaTIons TornaDo 5 pTo MacHIne General Length w/Folding Infeed Tray �� 7 ft (213 cm) Width ��4 ft 3 in (132 cm) Height ��8 ft 1 in (249 cm) Weight ��4400 lb (1996 kg) electrical System ��12 Volt Chipper drum diameter ��20 in (51 cm) drum Width ��1 ft 11 in (58 cm) Knife Length ��10.5 in (27 cm) Knife Configuration ��...
Page 10: Description Of Chipper Components
DescrIpTIon of cHIpper coMponenTs Tornado 5 •...
Page 11 DescrIpTIon of cHIpper coMponenTs cHIpper HooD - allows the operator access to the chipper drum� cHIpper pockeTs - each drum is designed with chipper pockets to allow for accu- mulation until discharged� cHIpper knIfe - These are attached to the knife holder with four (4) bolts per knife. knIfe HolDer - These are the fixtures mounted in the drum to which the knives are bolted�...
Page 12: Safety
Do noT MoDIfy MacHIne Any modification to the machine must be approved by Morbark. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life or cause seri- ous injury or death.
Page 13 safeTy Wear proTecTIVe cloTHInG Wear close-fitting clothing and safety equipment appropriate to the job. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objec- tionable or uncomfortable loud noises� Prolonged exposure to loud noise can cause impaired or loss of hearing�...
Page 14: Safety Signs
safeTy sIGns safeTy sTIckers reaD safeTy sIGns carefully carefully read and follow all safety signs� danger signs identify the most serious hazards� Keep safety signs in good condition� replace any missing or damaged safety signs� Signs are at- tached to machine near specific hazard areas. If decals are required, they can be purchased through your local dealer�...
Page 15 safeTy sIGns safeTy sTIckers con’T 05/06 •...
Page 16: Crime Prevention
crIMe preVenTIon GooD aDVIce • Keep your machine damage-free • Reduce vandalism, discourage theft and help recover your machine if it is stolen recorD IDenTIfIcaTIon nuMbers • Record Serial Number (S/N) of machine and identification numbers of engine, clutch, hy- draulic components etc�...
Page 17 crIMe preVenTIon park InDoors ouT of sIGHT WHen possIble Remove ignition key and the main power switch box key. Place hard-to-move equipment in front of exits. If machine is being stored, remove the battery or any essential component in the electrical system�...
Page 18: Fire Protection
crIMe preVenTIon reporT THefT • Notify the law enforcement agency having jurisdiction and the insurance carrier immedi- ately • Give a full description and a complete set of serial and identification numbers (found on the tongue of the machine) to the investigating of- ficer and insurance carrier •...
Page 19: Safety Operation
All personnel must observe these guidelines when working with the equipment� this Safety Manual has been prepared for all owners and operators of Morbark hand-fed brush and tree chippers� safeTy Is no accIDenT. Like all good things worth having proper...
Page 20 safeTy operaTIon Before anyone starts up a brush chipper, they should know this: any MacHIne THaT can pull In a WHole Tree anD cHIp IT In less THan a MInuTe Is DanGerous If THe op- eraTor Does noT folloW proper safeTy proceDures.
Page 21 safeTy operaTIon the infeed�If the chipper is attached to a truck or van, make certain the hitch is secure and the safety chains are properly attached� If the chipper is not attached to a vehicle, the tongue must be blocked and wheel chocks must be placed under both wheels to keep the chipper from moving.
Page 22 safeTy operaTIon It should be remembered that the only rea- son for the infeed chute or shroud is to pro- tect the operator from becoming entangled in the feed wheel� It has absolutely no bearing on the utility or operation of the machine� again, the single most important chipper safety rule is: neVer break THe plane of THe In-...
Page 23 safeTy operaTIon It is the operator’s responsibility to ensure that other workers or bystanders are kept away from the path of discharged chips� Be prepared in case of an accident� always have a first aid kit and fire extinguisher handy on the job site.
Page 24 safeTy operaTIon When refueling the chipper, always be cer- tain there is no open flame or source of a spark in the vicinity of the machine. always remove the ignition key and lock the engine control panel when the machine is left unattended for any reason�...
Page 25 SAFETY IS JUST TOO IMPORTANT TO BE Taken lIGHTly. With proper information and commitment to safety every day, your Morbark hand-fed chipper will give you years of reliable, safe service. safeTy HInTs •...
Page 26 safeTy operaTIon Safety and daily maintenance are the two most important things to remember when operat- ing machinery� a small amount of daily maintenance will make the weekly or monthly main- tenance much easier and less expensive. While maintaining your brush chipper, please follow the safety guidelines which are written in bold print�...
Page 27 safeTy operaTIon neW poWer unIT break-In the power unit on your machine has been set up and started in the shop and then was run during a final check-out. This amount of time is not enough for a proper power unit break-in�...
Page 28 safeTy operaTIon brusH preparaTIon Inspecting and organizing the brush prior to chipping will allow the job to be performed more efficiently and provide added safety in performing the job by minimizing the danger of foreign material, vines etc from entering the chipper. Pre-trimming and proper de-limbing will allow the brush to be drawn easily through the chipper�...
Page 29 safeTy operaTIon feeDInG brusH To THe cHIpper Keep the working area clear of limbs and debris� tripping or entanglement hazards can cause the operator to be dragged into the chipper, causing serious injury or death. always stand to the side of machine when feeding chipper� do not throw clean up sweepings into the cutter mechanism�...
Page 30 safeTy operaTIon elecTrIc DrIVe sTarT up Place all hydraulic valves in the neutral position� refer to electric motor\starter mfg for start up procedures� cauTIon: In cold weather let your hydraulic system run for ap- proximately 15 minutes prior to actual operation. Extremely cold oil will cause pumps to cavitate damaging the motors and pumps�...
Page 31 safeTy operaTIon MacHIne sTarT-up noTe: Most engines include a safety shutdown system� this system will shut down if coolant temperature is too high or oil pressure is too low� If service is required, please contact your nearest authorized dealer� noTe: On machines equipped with a permissive start button, hold the button in, start the engine and hold the permissive start button until oil pressure reaches operating pressure (approx.
Page 32 safeTy operaTIon pTo Hookup cauTIon: Make sure THe area beHInD your TracTor Is clear before backInG up To cHIpper. align tractor 3-way hitch arms to the mounting brackets on the chipper� Pin and secure chipper to tractor hitch arms� Slide the PTO driveshaft onto the splined shaft of your tractor�...
Page 33 safeTy operaTIon MacHIne sHuT DoWn disengage the hydraulic feed system by moving the feed control bar to the neutraL or center position� Push the throttle control in to reduce engine speed to idle� When the engine and cutter drum reach idle speed, disengage clutch� Turn off the ignition switch, remove the key and lock engine control panel�...
Page 34: Transporting The Brush Chipper
safeTy operaTIon TransporTInG THe brusH cHIpper the towing hitch on your brush chipper can be a ball or pintle hitch� Be sure the tow- ing vehicle hitch is properly equipped for the hitch on your brush chipper. The towing vehicle should be capable of handling a minimum of 600# tongue weight. check to make sure that the hitch has been properly attached and safety pins in- stalled�...
Page 35: Engine Controls
enGIne conTrols key sWITcH - Used in conjunction with the permissive start button to start engine. DIaGnosTIc screen - refer to engine manual for operating instructions� TacHoMeTer\speeD sWITcH - The tachometer measures the revolutions per min- ute of the power unit� refer to LOr for speed switch setting procedures�...
Page 36: Feed Controls
feeD conTrols the feed rollers are controlled by pushing or pulling the feed control bar, which is located on the top and both sides of the feed chute� WARNING: European controls are different than standard controls The 3 (Three) control positions are: feed - Pulls material into the chipper cutting zone�...
Page 37: Safety Controls
safeTy conTrols eMerGency sHuT DoWn buTTon safeTy cables - Pull these to re- - (opTIonal) - Push button in until power verse the feed system in case of emer- unit stops� (Be sure to pull back out when gency� motor has completely shut down.) CAUTION: This button should only be used for emergency shut down.
Page 38: Remote Controls
reMoTe conTrols raDIo conTrol The remote control transmitter and receiver provided with this machine have matched radio signals that prevents unintentional operation by stray signals. However stray radio signals, high voltage power lines and other forms of interference can cause the remote control sys- tem to stop working or work erratically.
Page 39: Optional Remote Control
opTIonal reMoTe conTrol yoke up - Push and hold the toggle up to raise the infeed yoke� WARNING: When the yoke up button is released, the yoke assembly will lower to the infeed bed. yoke DoWn - Push the button to apply down pressure on the infeed yoke� feeD foWarD - Push toggle up to operate the feedworks foward�...
Page 40 opTIonal reMoTe TeTHer conTrol yoke up - Push and hold the toggle up to raise the infeed yoke� WARNING: When the yoke up button is released, the yoke assembly will lower to the infeed bed. yoke DoWn - Push the button to apply down pressure on the infeed yoke� feeD foWarD - Push toggle up to operate the feedworks foward�...
Page 41: Winch Controls
WIncH conTrols WARNING: Never operate winch with brush chipper detached from towing vehicle. Load may move brush chipper or pull tongue off of support blocking. WARNING: Extreme care should be taken when fastening winch cable to log. Failure to fasten cable correctly could result in cable coming undone and flying back at operator causing serious injury or flying into infeed and...
Page 42 Tornado 5 •...
Page 43: Routine Maintenance Schedule
5) Apply a coating of anti-seize lubricant before tightening 6) During 1st week check all belt and bolts every 8 hrs, after 1st week check weekly 7) According to specifications listed in your Morbark Operators Safety Manual 8) Change every 2000 hours 05/06 •...
Page 44: Routine Lubrication Schedule
rouTIne lubrIcaTIon scHeDule LuBrIcatIOn ScHeduLe Tornado 5 •...
Page 45 rouTIne lubrIcaTIon scHeDule Please note that the following maintenance intervals apply for normal operating conditions only. Intervals are hours of operations based on 8 hours per day, 5 days per week. If your operating conditions are difficult, adjust the specified intervals accordingly.
Page 46: Routine Maintenance
rouTIne MaInTenance TIGHTenInG TorQue GuIDe Parts using rivet nuts torque to 25 Ft. Lbs. Maximum. Always use the torque values above when specific torque values are not available. Do not use above values in place of those specified in other sections of this manual. The above is based on use of clean, dry threads.
Page 47: Inspecting Chipper Knives
rouTIne MaInTenance InspecTInG cHIpper knIVes DanGer/THroWn DebrIs, cuT, PINCH HAZARD: Make sure the drum has come to a complete stop before attempting any mainte-nance. CAUTION: Do not use your hand to check for drum movement. DanGer/THroWn DebrIs HaZ- ARD: Do not use the clutch for inspecting knives for any reason.
Page 48: Changing Chipper Knives
rouTIne MaInTenance cHanGInG cHIpper knIVes DanGer/THroWn DebrIs, cuT, PINCH HAZARD: Make sure the drum has come to a complete stop before attempting any maintenance. CAUTION: Do not use your hand to check for drum movement. DanGer/THroWn DebrIs HaZarD: Do not use the clutch for changing knives for any reason.
Page 49: What You Should Know About Chipper Knife Maintenance
rouTIne MaInTenance WHaT you sHoulD knoW abouT cHIpper knIfe MaInTenance Properly maintained chipper knives will give you longer service. When knives are badly abused you can usually only expect minimal sharpenings before the knife is worn out. With proper maintenance and frequent knife changes, you can get more knife sharpenings per edge.
Page 50: Knife Grinding
The most suitable angle for any particular con- dition can only be determined by the trial and error method right on the job. To achieve longer knife life, follow these steps. Begin with a knife sharpened to 31°. Tornado 15 •...
Page 51 ROUTINE MAINTENANCE KNIFE GRINDING CON’T With a file or stone, flatten the knife edge about .008” or the width of a pencil line. Backbevel the knife 1/32” - 1/16” to create a new edge. Use a honing stone to remove any burr edges left from filing.
Page 52: Inspecting And Adjusting The Knife Anvil Clearance
rouTIne MaInTenance INSPECTING AND ADJUSTING THE KNIFE ANVIL CLEARANCE To inspect and adjust the knife anvil clearance, fol- low these steps: throttle engine down and disengage the clutch� DanGer/THroWn DebrIs, cuT, pIncH HAZARD: Make sure the drum has come to a complete stop before attempting any maintenance.
Page 53: Mill Bearing Greasing Instructions
rouTIne MaInTenance MIll bearInG GreasInG InsTrucTIons WARNING: To ensure that the drive does not start unexpectedly, turn off noTe: Bearing can only be correctly in- power source and lockout or tag out stalled one way� power source before proceeding. A. Seal Ring - Install a seal ring on shaft� B.
Page 54: Adjusting The Belt Tension
rouTIne MaInTenance ADJUSTING THE BELT TENSION to check for proper tension of belts, follow the directions in V-Belt tension gauge� throttle engine down and disengage the clutch� DanGer/THroWn DebrIs, cuT, PINCH HAZARD: Make sure the drum has come to a complete stop before at- tempting any maintenance.
Page 55: How To Use A V-Belt Tension Gauge
rouTIne MaInTenance HoW To use a V-belT TensIon GauGe WARNING: Before doing mainte- note: all belts can be found in the parts nance or tensioning on belt drives, Book supplied with your machine� turn equipment off and lock out the power source.
Page 56: Belt Installation
rouTIne MaInTenance belT InsTallaTIon Keep the following suggestions in mind when installing drive belts. Clean oil and grease from the sheaves, remove any rust or burrs from the grooves. Loosen adjuster bolts until the belts can be put on the sheaves without forcing or pry- ing�...
Page 57: Air Filter Maintenance
aIr fIlTer MaInTenance reMoVe THe aIr fIlTer GenTly - Accidentally bumping the air filter against the filter housing will contaminate the clean side of the housing, before the new filter element has a chance to do its job. alWays clean THe InsIDe of THe fIlTer HousInG anD THe GaskeT sealInG sufaces carefully - use a clean damp cloth to wipe every surface...
Page 58 aIr fIlTer MaInTenance cauTIon: Its the customer's responsibility to follow all steps of air filter maintenance every 200 hours or every engine oil change. Low pre-cleaner efficiency will cause short ele- ment life. Low pre-cleaning efficiency can be caused by: Leaking dust cup to air cleaner body joint;...
Page 59: Servicing Tires
ROUTINE MAINTENANCE SERVICING TIRES Failure to implement proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death. CAUTION: Never attempt to mount a tire unless you have the proper equipment and expe- rience to perform the job.
Page 60: Clean Engine Area
Quality engine oils are blended, so addi- tives are neither required nor recommend- CAUTION: See power unit manual for sug- gested drain intervals. Tornado 15 •...
Page 61: Fuel Specifications
rouTIne MaInTenance fuel specIfIcaTIons no� 2d diesel fuel is recommended for use in power units. In extremely cold temperatures use no� 1d diesel fuel� In selecting a fuel, note that distillate fuels are especially desirable because the fuel is heated to a vaporous state and condensed thus eliminating all sediment and residue�...
Page 62: Understanding Hydraulics
unDersTanDInG HyDraulIcs HyDraulIc safeTy A hydraulic pump makes oil flow but there must be resistance for the flow to gener- be careful of: ate pressure�If a motor or a cylinder does 1� Leaks not work or works slowly, the fluid must be •...
Page 63 unDersTanDInG HyDraulIcs TesTInG HyDraulIc fluID Test the fluid regularly. A number of formal test kits are available to evaluate the condition of hydraulic fluid or a fluid sample can be sent to a lab for evaluation. However, there are simple signs of fluid degradation such as a color shift, bad aroma or feel of grit in a sample. Don't neglect maintenance.
Page 64: Servicing Hydraulics
serVIcInG HyDraulIcs THe seVen sTeps of Trouble sHooTInG: 1� talk to the operator� 5� test probable causes� 2� Know the system - schematics� 6� repair the system� 3� Inspect the machine� 7� check for root causes� 4� List probable causes� GaTHer InforMaTIon (sTeps , 2 anD 3) Information is very important.
Page 65 serVIcInG HyDraulIcs probable causes pumps can turn in one direction only� noIsy puMp Intake clogged: Make sure tank is cleaned Air in the system: Check fittings, cracked periodically. Fluid must be kept 3/4 full. hoses and other parts on the pump intake� Air leak in intake: If any air is going check hydraulic tank�...
Page 66: Trouble Shooting The Chipper
Trouble sHooTInG THe cHIpper probleM probable causes anD soluTIons Chipper will not 1. Dull knives. Sharpen or replace knives. feed properly� 2� Loose belts� check for the proper belt tension� 3. Knives ground at incorrect angle. Grind knives at 31°, refer to knife grinding section� 4�...
Page 67: Pressure Sheet
Model Stabilizer Main Relief Down Pressure Pressure Added Feed Wheel relief Relief Reducing Down Valve Pressure Top Bottom Tornado 15 2200 PSI 2000 PSI Yoke 600 PSI 1600 PSI Set @ 800 RPM 2000 PSI Feed 750 PSI 05/06 •...
Page 68: Steps To Follow If You Feel You Have A Warrantable Failure
Ship the warranty consideration parts to: MOrBarK, Inc�, 8507 S� Winn road, Winn, MI 48896, attentIOn: Warranty returns Use the pink copy of the claim, along with a copy of the Morbark invoice as a packing slip� d� the customer keeps the golden rod copy for his records and any future inqui ries concerning the claim�...
Page 69: Warranty
Morbark) without charge to the purchaser, when the equipment is returned to Morbarks factory at 8507 South Winn Road, Winn, Michigan or at such other locations as may be designated in writing by Morbark. Morbark is not responsible for the cost of transport or related charges in connection with return of any equipment to Morbark under this Warranty.

This manual is also suitable for:

Tornado 15 pto

Morbark TORNADO 15 Operator's Manual

Quick Links

Need help?

Questions and answers

Related Manuals for Morbark TORNADO 15

Summary of Contents for Morbark TORNADO 15

This manual is also suitable for:

Table of Contents