Summary of Contents for KVH Industries TracVision G6
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A Guide to TracVision G6 technical manual Installation • Configuration • Maintenance •...
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16 Vdc. Complete details regarding connecting TracVision G6 Section 2.4, to ship's power have been provided in ÒWiring the TracVision G6 System Components.Ó Wiring Color Code Definitions First Color: Wire Second Color: Tracer Example: Red/Orange = Red Wire with Orange Tracer...
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GyroTrac Advanced Digital Control Unit (ADCU) Menu Quick Reference Guide ™ ADCU Primary Display Options † Compass Displays* Pitch, Roll, Yaw Rate of Turn Latitude/Longitude Antenna Displays See Section 3.2 for details Magnetic Heading Pitch Roll Mag/Hdg Rate/Sec Lat: Tracking <Sat Name> ###.#°...
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TracVision G6 Technical Manual Addendum (ECO #s 5959, 5503, 5315, 6138, 6166) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). 2.4.8.3 Connecting the Antenna RF Signal Cables in Quad-output LNB Systems If your system comes with a quad-output LNB, four complete RF signal outputs are provided, rather than four divisions of the same signal.
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Connecting More than Four IRDs To connect more than four IRDs, you will need to install an active multiswitch between the antenna and the IRDs. Connect the multiswitch unit in accordance with the manufacturer’s instructions. Figure 2-23 shows an example of a European multiswitch configuration.
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TracVision G6 Field Replaceable Units Table 5-1 has been updated to show the new part number for the 3.15-amp fuses and the new part numbers for the RF Detector PCB, European LNB, and Quad-output LNB. The azimuth limit switch has also been added to the list.
PCB Removal and Replacement The printed circuit boards (PCBs) are protected by a cover fastened to the antenna support frame. The cover must be removed to gain access to the main power fuses and the PCB assemblies discussed below. Refer to Figure 5-2; remove 3 nuts and washers from the bottom flange and 3 screws and washers from the upper flange.
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The following procedure has been inserted for replacing the azimuth limit switch. As a result, Sections 5.6 through 5.9 of the Installation and Technical Manual have been renumbered Sections 5.7 through 5.10. Azimuth Limit Switch Assembly Replacement 1. Rotate the antenna assembly, by hand, clockwise until it stops.
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7. Replace the azimuth limit switch. Attach the new switch to the cover using the #8 screws, flat washers, and cable clamp. 8. Route the new limit switch wires through the cover and cable clamp to the CPU’s Molex connector. After noting the position of the old black and white wires, remove the old wires from the Molex connector.
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Manual Addendum (ECO #5903) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). The 1-amp fuse in the GyroTrac ADCU has been replaced by two 1-amp resettable polyswitch fuses.
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GyroTrac Replaceable Parts The 1-amp fuse has been removed from the table of GyroTrac Field Replaceable Units. The new 1-amp resettable polyswitch fuses are mounted directly to the PCB and cannot be replaced in the field. Table 5-2 KVH Part No. GyroTrac Field Replaceable Units Sensor Module 02-0991...
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Manual Addendum (ECO #s 5959, 5503, 5315, 6138) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). 4.1.1 Blown Fuse, Low Power, or Wiring The 4-amp fuse on the...
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Part Number U.S.-style LNB Assembly 02-0870 Latin American LNB Assembly 02-0870-01 Quad-output LNB Assembly 02-1052 ADCU 02-0961 Sensor Module 02-0991 Data Cable 32-0619-100 RF Cable 32-0566-0100 PC Cable 32-0628-06 Sensor Cable 32-0586-30 Power Cable 32-0510-100 CPU Fuses 16-0017-3150 PCB Removal and Replacement The printed circuit boards (PCBs) are protected by a cover fastened to the antenna support frame.
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Figure 5-3 PCB Connector Locations (Rear View) From Cable Wrap RFU to CPU From Elevation Motor From Azimuth Motor RFU PCB From RFU to CPU Cable From Cable Wrap From LNB CPU PCB From Cable Wrap From Elevation Limit Switch From Antenna Sensor From Azimuth Limit Switch 5.4.1 CPU Board...
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4. At the azimuth limit switch cover, remove the hot melt keeping the black and white wires in place (see Figure 5-7). Figure 5-7 Azimuth Limit Switch Cover Hot Melt Retaining Screws 5. Remove the three #6-32 x ⁄ " retaining screws from the limit switch cover and set aside (see Figure 5-7).
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10. Apply hot melt or RTV at the limit switch cover’s wire access hole to protect the wires from chafing. Figure 5-8 Black and White Wires to CPU’s Molex Connector Azimuth Limit Switch Orientation Plastic Cam 54-0161 Addendum to Rev. C...
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TracVision G6 Installation and Technical Manual – ADDENDUM TracVision G6 Technical Manual Addendum (ECO #s 5965, 5959, 5503, 5315) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161).
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Part Number U.S.-style LNB Assembly 02-0870 Latin American LNB Assembly 02-0870-01 Quad-output LNB Assembly 02-1052 ADCU 02-0961 Sensor Module 02-0991 Data Cable 32-0619-100 RF Cable 32-0566-0100 PC Cable 32-0628-06 Sensor Cable 32-0586-30 Power Cable 32-0510-100 CPU Fuses 16-0017-3150 PCB Removal and Replacement The printed circuit boards (PCBs) are protected by a cover fastened to the antenna support frame.
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TracVision G6 Installation and Technical Manual – ADDENDUM Figure 5-3 PCB Connector Locations (Rear View) From Cable Wrap RFU to CPU From Elevation Motor From Azimuth Motor RFU PCB From RFU to CPU Cable From Cable Wrap From LNB CPU PCB...
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4. At the azimuth limit switch cover, remove the hot melt keeping the black and white wires in place (see Figure 5-7). Figure 5-7 Azimuth Limit Switch Cover Hot Melt Retaining Screws 5. Remove the three #6-32 x ⁄ " retaining screws from the limit switch cover and set aside (see Figure 5-7).
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TracVision G6 Installation and Technical Manual – ADDENDUM 10. Apply hot melt or RTV at the limit switch cover’s wire access hole to protect the wires from chafing. Figure 5-8 Black and White Wires to CPU’s Molex Connector Azimuth Limit Switch Orientation Plastic Cam 54-0161 Addendum to Rev.
TracVision G6 Installation and Technical Manual – ADDENDUM TracVision G6 Technical Manual Addendum (ECO #5797) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). Four fiber shoulder washers have been preinstalled on the inside of the antenna unit’s base.
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TracVision G6 Installation and Technical Manual – ADDENDUM TracVision G6 Technical Manual Addendum (ECO #5503) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). PCB Removal and Replacement...
TracVision G6 Installation and Technical Manual – ADDENDUM TracVision G6 Technical Manual Addendum (ECO #5619) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). Inside Front Cover The quick reference guide on the inside front cover has been changed as follows: 1.
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Control Antenna Mode A new software feature has been added to the TracVision system – Satellite Frequency Scan. This option allows you to update the frequency data of any satellite stored in the system’s library. These screens are only seen if Antenna Comm is turned ON. This sequence of steps allows a user to adjust the antenna’s azimuth and elevation manually, restart the antenna, set Sleep Mode on or off, set Instant On Mode on or off, install a new pair...
TracVision G6 Installation and Technical Manual – ADDENDUM 3.8.7 Selecting Active Satellite Figure 3-36 has been updated to include “Updating Satellite Frequency Data.” Figure 3-36 Select Satellite? Select Active Satellite Enter Next Return Proceed to Section 3.8.8, "Updating Satellite Frequency Data"...
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3. Select the desired polarization and band on the IRD. 4. Do not move the vessel. Your boat must remain motionless during the entire Satellite Frequency Scan process. 5. Follow the ADCU menus on the next page. The scan itself will take a couple of minutes. Once complete, restart the antenna and ensure the antenna will track the new frequency.
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TracVision G6 Installation and Technical Manual – ADDENDUM Figure 3-37 Sat frequency Scan? Satellite Frequency Scan Next Return Return to Section 3.8.1, "Manually Controlling the Antenna" Symbol Rate: XXXXX Enter To find a valid symbol rate and FEC Use the -/+ keys to select each code, refer to an up-to-date satellite number.
Troubleshooting The Troubleshooting matrix has been updated to include the symptom “Certain channels do not work.” Section 4.1.7, “Satellite Frequency Data Changed” has been added. Figure 4-1 Troubleshooting Matrix SYMPTOM Antenna non-functional Antenna not switching channels/satellites No picture on TV set Certain channels do not work Intermittent picture for short intervals System works at dock but not on the move...
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TracVision G6 Installation and Technical Manual – ADDENDUM TracVision G6 Installation and Technical Manual Addendum (ECO #5315) The following changes have been made to Revision C of the TracVision G6 Installation and Technical Manual (KVH Part Number 54-0161). TracVision G6 Field...
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32-0586-30 Power Cable 32-0510-100 CPU Fuse 16-0017-4000 * European TracVision G6 systems only North American TracVision G6 systems only † PCB Removal and Replacement Figure 5-3 has been changed to indicate the correct Molex pin locations for the azimuth limit switch and the elevation limit switch.
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TracVision G6 Installation and Technical Manual – ADDENDUM 3. At the CPU’s Molex connector, cut the black and white wires from the azimuth limit switch (see Figure 5-3). Leave about an inch of the wires still connected for later reference.
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10. Apply hot melt or RTV at the limit switch cover’s wire access hole to protect the wires from chafing. Figure 5-8 Azimuth Limit Switch Orientation Black and White Wires to CPU’s Molex Connector Plastic Cam...
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TracVision G6 Installation and Technical Manual This manual provides detailed instructions on the proper installation, use, and maintenance of the KVH TracVision G6 automatic satellite tracking system. Throughout this manual, important information is marked for your attention by these icons:...
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® TracVision and KVH are registered trademarks of KVH Industries, Inc. ™ GyroTrac is a trademark of KVH Industries, Inc. ® DIRECTV is an official trademark of DIRECTV, Inc., a unit of GM Hughes Electronics. ™ DISH Network is an official trademark of EchoStar Communications Corporation.
2.1.1 Selecting the Best Location for the TracVision G6 Antenna Unit ......2-2 2.1.2 Selecting the Best Location for the GyroTrac Sensor Components .
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Calibrating the Sensor Module ......2-22 2.5.1 Compensating the GyroTrac ..... . .2-23 2.5.2 The Calibration Score .
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3.6.2 Reading the Calibration Score .....3-18 3.6.3 Clearing Compass Calibration .....3-18 Antenna Status Mode .
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Preventive Maintenance .......5-1 TracVision G6 Field Replaceable Units ....5-2 PCB Removal and Replacement .
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List of Figures Figure 1-1 TracVision G6 System Configuration (Dual LNB) ..1-1 Figure 2-1 Antenna Unit Elevation ......2-5 Figure 2-2 Antenna Unit Base Dimensions .
Overview A complete satellite TV system, illustrated in Figure 1-1, includes the TracVision G6 connected to an IRD, the GyroTrac digital gyro-stabilized sensor, Advanced Digital Control Unit (ADCU), and a television set. A desktop or laptop computer is used to configure the system for satellite selection and conduct diagnostics.
TracVision G6 Installation and Technical Manual Materials Provided With TracVision G6 System Table 1-1 lists the components and materials in the TracVision G6 shipping carton. Component KVH Part No. Table 1-1 TracVision G6 Packing List Antenna Unit 02-1045-01 † 02-1045-02* 02-1045-03 ††...
Installation Installation TracVision G6 is designed for simple installation and setup. Just follow these easy steps: Table 2-1 Step Refer to Section... Installation Process 1. Choose the hardware locations 2. Mount the Antenna Unit 3. Mount the GyroTrac 4. Install the IRD Refer to IRD User Manual 5.
Unit,” for more details. Getting the Best Reception There are several factors to consider when choosing the respective locations of the TracVision G6 antenna unit and GyroTrac sensor components. 2.1.1 Selecting the Best Location for the TracVision G6 Antenna Unit...
Installation • Place the Antenna Unit as close to the intersection of the vessel’s fore-and-aft centerline and midships. • Keep the antenna out of line with nearby radars, as their energy levels may overload the antenna’s The Antenna Unit should not be too front-end circuits.
TracVision G6 Installation and Technical Manual magnetic fields such as cranes, derricks, motors, radomes, antennas, etc. DO NOT mount the sensor module on a steel or iron platform. Use aluminum, brass, plastic, or wood. Installing the Antenna Unit Specifics of installation will vary with vessel design but the following procedures are applicable in most situations and will result in a secure and effective installation.
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Installation Figure 2-1 Antenna Unit Elevation 27.36" (695 mm) Compression Seal Figure 2-2 26.2" .50" (665 mm) Antenna Unit Base Dimensions 13 mm) 6.0" (152 mm) 12.0" (305 mm) 6.0" (152 mm) 12.0" (305 mm) Antenna Unit Mounting Procedure 1. Using the base dimensions presented in Figure 2-2 or the baseplate as a template, lay out the four mounting bolt holes.
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TracVision G6 Installation and Technical Manual Figure 2-3 3. Place the foam seal in position on the mounting surface with the hole centered over the cable Baseplate/Foam Seal Orientation access cutout and the paper backing on the bottom (Bottom View) as shown in Figure 2-3.
Deck Flat Washer Installing the GyroTrac Lock Nut The following sections provide detailed instructions for installing TracVision G6’s GyroTrac Sensor Module and ADCU. 2.3.1 GyroTrac Installation Kitpack Table 2-5 lists the materials provided in the GyroTrac kitpack. Part Qty. Table 2-5...
TracVision G6 Installation and Technical Manual 2.3.2 Mounting the Sensor Module Figure 2-6 The GyroTrac Sensor Module comes equipped with two Horizontal Sensor Bracket mounting brackets. The first is the Horizontal Sensor Bracket, which attaches directly to the Sensor Module housing, and must be used in all mounting arrangements.
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Installation 6. Place the Sensor Module in the bracket with the proper orientation (up/forward). 7. Thread #10 machine screws through lock washers, flat washers, and bracket, and then into the captive Should you ever need to replace extrusion T-nuts within the Sensor Module the #10 machine screws used to housing as illustrated in Figure 2-9.
TracVision G6 Installation and Technical Manual 4. When choosing a location for the unit, make certain that there is sufficient overhead clearance for both brackets and the Sensor Module. 5. Use the holes in the Vertical Sensor Bracket to spot for mounting screws. Center punch and drill 4 holes with a ⁄...
Installation Velcro Fastening 1. Choose a flat, stable location. 2. Remove the two strips of velcro fabric from the kitpack. Clean the bottom of the housing with a mild detergent and water to remove oils, etc. Peel the protective backing from the strips and apply them to the bottom of the housing at each of the four corners.
Wiring the TracVision G6 System Components Virtually all wiring for the TracVision G6 connects at the rear panel of the GyroTrac ADCU. Included in the GyroTrac kitpack are five terminal strips with terminal connectors numbered 1 through 60.
Position cables behind the ADCU so that they terminal strips exchange positions, connect neatly to the terminal strips. serious electrical damage can occur to the TracVision G6 Antenna • Do not tin (solder) the wire ends. Unit, the GyroTrac, and interfacing electronics.
TracVision G6 Installation and Technical Manual 2.4.1 Wiring the Antenna Unit to the GyroTrac ADCU Each cable provided with TracVision G6 should be routed and Color wiring quick reference guides dressed before terminating at the ADCU. Note that the Data and have been provided on the front Power cables have individual wires on one end.
Installation be connected to a separate switch and breaker if it is more convenient or if the ADCU is placed more than 15 m (50 ft) from the Antenna Unit. Power supplied to the TracVision If there is a need to extend the Antenna Unit-to-ship’s power G6 MUST NOT exceed 16 Vdc or cable, refer to the following tips: the TracVision power supply will...
TracVision G6 Installation and Technical Manual Appendix D provides instructions on properly wiring optional KVH equipment to the GyroTrac system. 2.4.4 GyroTrac Wiring Diagram Figure 2-18 presents a complete wiring diagram for each GyroTrac terminal connector strip. Figure 2-18 Green Label GyroTrac Wiring Arrangement "...
Installation When the TracVision G6 antenna is connected to the GyroTrac system, GyroTrac Serial Port 3 will not provide output to other equipment. Serial Port 3 will only provide outputs if the antenna unit is disconnected from the ADCU and GyroTrac is configured to operate as a standalone system as described in Section 3.5.5,...
TracVision G6 system. The other connector should be connected (75 ohms) cable will result in to the IRD plug labeled “LNB” or “ANT/SAT.” If a second IRD is degraded performance. to be hooked up to the TracVision G6 antenna unit, the RF cable 2-18...
North American Systems Only) Due to the signal polarization of North American and Latin American satellites, it is possible for TracVision G6 to support more than two IRDs aboard a vessel. To install more than two Some multiswitches (either active...
TracVision G6 Installation and Technical Manual Figure 2-21 TracVision G6 Antenna Baseplate (Bottom View) Single Multiswitch Installation (Latin and North American systems only) DC Power DC In RHCP VHF/UHF LHCP Due to the signal polarization in +13v +18v Multiswitch European satellites, the use of a...
Installation 2.4.8.3 Connecting the Antenna RF Signal Cables in Quad-output LNB Systems The quad-output LNB accesses all four band/polarization combinations of European satellites, allowing you to connect multiple TVs to the same antenna. Since each tap of the quad-output LNB passes only part of the total RF signal, an IRD cannot be connected directly to the antenna.
TracVision power supply will suffer serious damage! The TracVision G6 system does not have a dedicated power control (ON/OFF switch). A quick-tripping circuit breaker or fuse should be installed between vessel power and the ADCU. Circuit overload protection should be rated for 5 amperes.
Installation accuracy is insufficient for precision heading measurements. KVH recommends that you follow the procedure outlined in the following sections to ensure that your system is calibrated properly. 2.5.1 Compensating the GyroTrac Select a calm day and a clear area. Avoid excessive pitching and rolling, as this can distort the compensation data.
IRD for instructions on properly commissioning the system. Programming European IRDs Before the TracVision G6 system can be used in Europe, the IRD must be programmed to receive signals from the selected DVB satellite services. Programming is conducted using menu selections displayed on the TV screen.
Installation Installing Satellites on the ADCU To use TracVision G6, it is first necessary to install the selected satellite pair so that the antenna will acquire, track, and receive the proper signals. To install the satellite pair, apply power to the ADCU. Following...
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TracVision G6 Installation and Technical Manual Figure 2-26 Install Satellite Process Enter your latitude. Use the -/+ Install Satellite? Latitude: keys to select each number and Next Return Enter choose between NORTH and SOUTH. Selecting ENTER will cycle the display through each digit and the direction option and Proceed to Section 3.8.6,...
ü Expressvu DIRECTV Latin America Subscribers If you have a TracVision G6 equipped for use with the DIRECTV Latin America service, your antenna will search for and receive signals from only one satellite (Galaxy 8). After completing the process, restart the system unless you are going to install user-defined satellites, in which case refer to Section 2.7.1, “Programming User-defined Satellites.”...
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Low: 10.700 - 11.700 GHz www.satcodx.com. Accessing the TracVision G6 RF Board To program the user-defined satellites into the TracVision G6 satellite library, it is necessary to connect a PC to the terminal maintenance port. This procedure requires terminal emulation software such as PROCOMM, Windows Terminal, or Windows 95/98 Hyperterminal.
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Installation Entering User-defined Satellite Data Once the link between the PC and the TracVision G6 is established, it is necessary to provide initial longitude data regarding the user-defined satellite. To do so, enter the SATCONFIG parser command via PC as follows:...
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• vertical low • horizontal high • horizontal low TracVision G6 requires that the data fields for all four transponder categories be provided. If the selected satellite does not have information for one or more of the transponder categories, default information should be entered in the fields as...
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Installation An Example of Configuring a User-defined Satellite The following is an example of configuring the fictional YOURSAT 101 as the USER1 configured satellite. Prior to configuring this satellite or any others, be certain to get the most up-to-date information from one of the sources previously discussed.
5. Retighten the wing screws. Checking Out the System To complete the TracVision G6 installation, it will be necessary to verify that the system functions properly. Critical to ensuring that the system is configured and operating properly is to check the system startup routine to ensure that the system is operating within normal parameters.
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• 1 start bit • 1 stop bit • no flow control 3. Apply power to the TracVision G6 system and allow the system to complete full initialization. A sample startup sequence has Data should be scrolling on the PC display to been provided in Appendix E with identify any system problems detected.
Interface Configuration and Operation Interface Configuration and Operation All operations related to the TracVision G6 and GyroTrac are controlled and monitored using the ADCU. An LCD screen displays navigation and configuration data and three soft keys enable a user to perform a multitude of menu-driven tasks.
TracVision G6 Installation and Technical Manual Figure 3-2 If the self-testing routine detects faults in any of the first four self- Startup Error Screen tests, the screen pictured in Figure 3-2 is displayed. Operation halts at this point and the GyroTrac cannot operate. The unit should be returned to your local authorized KVH dealer, distributor, or service center.
Interface Configuration and Operation Data Display and Accessing the Main Menu As soon as the self-test routine is completed, the LCD panel shows one of five data displays selected in the Display Setup Mode (described in Section 3.3, “Setup Display Mode”). When any of the primary data displays are on screen, the soft keys allow you to switch between the two installed satellites as well as enter the Main Menu mode.
TracVision G6 Installation and Technical Manual 3.2.1 Main Menu Pressing the center key will cycle the Main Menu through the available functions as follows: Figure 3-5 Main Menu Functions Magnetic Heading ###.#° Select Installed Satellite A Select Installed Satellite B...
Enter Enter Figure 3-8 To reset the PIN to four zeros (0000), turn on the TracVision G6 Erase PIN Code Screen system and press and hold the middle key while the system self- test messages are being displayed until the Erase Pin Code screen pictured in Figure 3-8 appears.
TracVision G6 Installation and Technical Manual 3.2.4 The RETURN and CANCEL Keys Throughout the GyroTrac menus, the right-hand key will often be designated as either RETURN or CANCEL. These options have the following functions: • RETURN – Returns to the main data display. If no keys are pressed within 10 seconds, the menu will automatically default to the main data display.
Tracking <Sat Name> ###.#° ##.#° #### Antenna screen determined by Antenna Initializing availability of TracVision G6 and No Data from Antenna time in the startup sequence Antenna Initializing waiting for POS Data 54-0161 Rev. C...
TracVision G6 Installation and Technical Manual Set Data Outputs Mode The Set Data Outputs function is used to select several types of data formats available in the GyroTrac. The message formats are: • 1 sine/cosine (either 4-wire or B&G 3-wire) •...
Interface Configuration and Operation 3.4.1 Setting the Sine/Cosine Data Output The sine/cosine setup is done in three stages: first the magnetic or true heading option is selected, then the reference voltage is set, and finally the swing voltage is set. The valid range for reference and swing voltages is between 0 and 6.5 volts.
TracVision G6 Installation and Technical Manual 3.4.2 Setting the Serial Outputs The GyroTrac can output up to three serial messages simultaneously in any combination of NMEA version 2.2, KVH RS-422, or Cetrek proprietary format. NMEA message options and the KVH and Cetrek formats are described briefly in Figure 3-14 Appendix F.
Interface Configuration and Operation 3.4.2.1 Setting the NMEA Outputs GyroTrac is fully compatible with NMEA input versions 1.5 and 2.2. However, the individual serial ports can only be Custom configurations are not programmed to use NMEA version 2.2 as an output. available on GyroTrac at this time.
TracVision G6 Installation and Technical Manual 3.4.3 Setting the Furuno Output This option selects two available options for the Furuno output: magnetic or true heading reference and 25 millisecond or 200 millisecond data output rate. Figure 3-16 Setting Furuno Output...
Interface Configuration and Operation Set Configuration Mode The Set Configuration function is used to set the display brightness, select an internal or external source for heading data, enter offset values that correct for mechanical mounting alignment errors, reset the system to its factory defaults, and turn TV communications on/off.
TracVision G6 Installation and Technical Manual 3.5.1 Setting Display Brightness The ADCU display’s brightness may be adjusted to suit your preferences. Press the right key to make the display brighter, the left key to make it dimmer. When you are satisfied with the setting, press the center key to accept the setting.
Interface Configuration and Operation 3.5.3 Entering Gyro Offset Values The sensor module housing must be mounted as close to level in pitch and roll as possible, with its long axis parallel to the vessel’s centerline. Sometimes allowances must be made for the particular installation where pitch, roll and azimuth references cannot be met.
TracVision G6 Installation and Technical Manual 3.5.4 Choosing the Default Display This option resets the ADCU display settings to their factory defaults (i.e., compass, 50 percent brightness). Figure 3-21 Default display box? Selecting the Default Display Next Return Proceed to Section 3.5.5, "Selecting TracVision or...
Interface Configuration and Operation Control Compass Mode These screens are only seen if heading reference is INTERNAL. The Compass Control function provides control over the GyroTrac sensor module, including turning autocalibration on and off, reading the calibration score, and manually clearing the compass calibration.
TracVision G6 Installation and Technical Manual 3.6.2 Reading the Calibration Score These screens are only seen if heading reference is INTERNAL. The calibration score should be checked during the installation process and whenever adjustments are made to vessel equipment that can affect the compass’ accuracy. A complete explanation of the compass calibration score has been provided in Section 2.5.2,...
Interface Configuration and Operation Antenna Status Mode These screens are only seen if Antenna Comm is turned ON. This sequence of steps allows a user to scan for system errors, access antenna type, version, and serial number information, check the signal and noise levels, indicate the skew angle, and display the bit error rate.
TracVision G6 Installation and Technical Manual 3.7.1 Antenna Status Data Screens These screens are only seen if Antenna Comm is turned ON. Figure 3-28 illustrates the information available through the Get Antenna Status mode. The Skew Angle and Bit Error rates are...
Interface Configuration and Operation Control Antenna Mode These screens are only seen if Antenna Comm is turned ON. This sequence of steps allows a user to adjust the antenna’s azimuth and elevation manually, restart the antenna, turn sleep mode on/off, turn instant on mode on/off, install a new pair of active satellites, set the latitude and longitude, and select the active satellite system.
3.8.1 Manually Controlling the Antenna In certain circumstances, it may be necessary to control the azimuth, elevation, and tracking of the TracVision G6 antenna manually, using the process illustrated in Figure 3-30. Use +/- to manually move the dish. Azimuth measurements are reported as relative to the bearing of the vessel’s bow.
Interface Configuration and Operation 3.8.2 Restarting the Antenna After resetting satellite parameters, it is necessary to restart the antenna before the new settings take effect. Figure 3-31 Restart antenna? Restart Antenna Menu Next Return Proceed to Section 3.8.3, "Turning Sleep Mode On/Off" Antenna Restarted This screen is displayed for 3 seconds before returning to startup sequence...
These screens are only seen if the GyroTrac ADCU is connected to a TracVision G6. TracVision G6 permits two satellite services (Satellites A and B) to be installed simultaneously. There is also an option for NONE on satellite B, permitting single satellite operation.
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ü ü Expressvu DIRECTV Latin America Subscribers If you have a TracVision G6 equipped for use with the DIRECTV Latin America service, your antenna will search for and receive signals from only one satellite (Galaxy 8). 54-0161 Rev. C 3-25...
TracVision G6 Installation and Technical Manual 3.8.6 Setting Latitude and Longitude These screens are only seen if the GyroTrac ADCU is connected to a TracVision G6. When installing a satellite pair, it is also necessary to enter the vessel’s latitude and longitude to ensure that the installed satellites are viewable as well as to permit the system to set several internal parameters.
3.8.7 Selecting Active Satellite These screens are only seen if the GyroTrac ADCU is connected to a TracVision G6. After installing the active pair of satellites, use the Select Satellite menu to choose which of the installed satellites will be active.
Causes and Remedies for Common Operational Issues There are a number of common issues that can affect the signal reception quality or the operation of the TracVision G6. The following sections address these issues and potential solutions. 54-0161 Rev. C...
If the vessel turns during the 60-second startup and initialization sequence that occurs immediately after turning on the power to the TracVision G6 unit, the antenna gyro will record that variable motion as “standing still.” This may cause the antenna to track improperly. To solve this problem, turn TracVision G6 off for at least 10 seconds.
The energy levels radiated by radar units can overload the antenna front-end circuits. Refer to Section 2.1, “Choosing the Best Location and Getting the Best Reception,” to make certain that the TracVision G6 unit is in the optimal location with regard to your radar unit. 54-0161 Rev. C...
4.1.8 Multiswitch Interference (DSS Plus ™ Users Only) TracVision G6 has the capability to switch from one satellite to Due to the signal polarization in another when you choose TV channels that are carried by your European satellites, the use of a two selected satellites.
Contact a KVH dealer or distributor for further assistance. Issue 3: GyroTrac is connected to a TracVision G6 system but there is no communication between GyroTrac and the antenna, and you are unable to access antenna-specific menus on the ADCU.
TracVision G6 antenna gyro or the LNB. DB9 Connector Computer Diagnostics TracVision G6 has been designed to provide diagnostic readouts viewed on a personal computer having an RS-232 serial communication port. If you are unable to isolate a system problem, set up for computer diagnostics as described below.
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• 1 start bit • 1 stop bit • no flow control 3. Apply power to the TracVision G6 system and allow the system to complete full initialization. Data should be scrolling on the PC display to identify any system problems detected. If no data is seen, recheck your connections and the terminal software setup.
Labor is only warrantied if the TracVision G6 was installed by an authorized KVH dealer. It is the customer’s responsibility to verify the date of purchase by...
TracVision G6 Field Replaceable Units The TracVision G6 has been designed with durability and low maintenance in mind. If you experience an operating problem or TracVision G6 components receive otherwise require technical assistance, contact your local power from multiple sources.
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Other TracVision G6 component to KVH or KVH Europe service must be done by your authorized dealer/installer, after you receive your replacement distributor or by KVH.
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TracVision G6 Installation and Technical Manual PCB Removal and Replacement The printed circuit boards (PCBs) are protected by a cover fastened to the antenna support frame. The cover must be removed to gain access to the main power fuse and the PCB assemblies discussed below.
Maintenance Figure 5-4 RFU PCB Main PCB PCB Mounting (Top View) Antenna Frame 5.4.1 CPU Board 1. Remove the seven Molex connectors from the CPU. 2. Remove eleven #6-32 x 3/8" machine screws from the PCB. 3. Remove the assembly from the main support. 4.
TracVision G6 Installation and Technical Manual 3. Remove the two RF cables from the RF connectors Figure 5-5 with a ⁄ " wrench. Hold the RF connector ferrule RF Cable Ferrules while loosening the connectors to avoid excess stress on or twisting of the cables. Refer to Figure 5-5.
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Maintenance 3. Use the ⁄ " nut driver/socket to remove the four standoffs securing the Antenna Gyro to the bracket. The standoff on the bottom right also secures a tie-wrap. 4. Remove 3 tie-wraps holding gyro and RF cables. 5. Disconnect the 7-pin Molex connector from the PCB.
TracVision G6 Installation and Technical Manual 6. Type DEBUGON<cr> to enter Debug Mode. 7. Type =CALGYRO<cr> 8. Type ZAP<cr> 9. Type HALT<cr> while the system is performing the limit switch initialization routine. The system will complete the initialization function by finding the azimuth and elevation switch limits and then go to the home position.
Maintenance Pulley Figure 5-7 Elevation Drive Mechanism Drive Belt Elevation Motor Motor Screws, Washers and Stop Nuts 5.6.1 Drive Belt Removal and Replacement 1. Use an ⁄ " nut driver to loosen (3) #8-32 nuts until the motor is free to move upward. Raise the motor to the top of the slots and retighten the screws to hold it there.
TracVision G6 Installation and Technical Manual 5.6.2 Elevation Drive Motor Removal and Replacement 1. Remove the Elevation Motor Molex connector from the PCB (illustrated in Figure 5-3). Feed the drive motor cable through the cutout to the front of the elevation drive assembly support frame.
Maintenance 4. Place the new LNB into the choke assembly. Adjust the LNB’s position so that it has the same skew value observed in Step 2. 5. Apply a small amount of thread-locking compound (e.g., Loctite 425 or equivalent non- permanent threadlocker) to the screw threads and tighten the wing screws to secure the LNB in position.
TracVision G6 Installation and Technical Manual Figure 5-11 5. Apply a small amount of thread-locking compound (e.g., Loctite 425 or equivalent non- Quad-output LNB permanent threadlocker) to the screw threads and RF Cable Connections tighten the wing screws to secure the LNB in position.
Maintenance Table 5-3 and Figure 5-12 provide the pin assignments for the Table 5-3 Sensor to ADCU Data Cable (Part Number 32-623-30). Data Cable Wiring/Terminal Assignments Connector Terminal Wire Color Function Figure 5-12 Wht/Blu Stripe FE_TXD+ Data Cable Terminal Arrangement Blu/Wht Stripe FE_TXD- Wht/Org Stripe...
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Placement pictured in Figure 5-14. 5. Pack the TracVision G6 unit in its original package. 6. As detailed in the warranty accompanying this product and printed on the last page of this...
Storage temperature -40° to +185° F (-40° to +85° C) Input Power Table A-2 Input 11–16v DC @ 3.5 amps nominal TracVision G6 Power Specifications (4.5 amps peak) Antenna System Performance Table A-3 Minimum EIRP 47 dBW TracVision G6 Performance...
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TracVision G6 Installation and Technical Manual A.2 GyroTrac Compass Specifications Performance Data Table A-4 TracVision G6 GyroTrac Accuracy ±3.0˚ peak; ±1.0˚ typical Performance Specifications Repeatability ±0.25˚ Resolution ±0.1˚ (gyro ±0.01) Tilt Angle/Pitch & Roll Range ±45˚ Rate Gyro Drift 0˚/minute (auto-corrected) Maximum Angular Velocity 45˚/second...
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System Specifications Interface Data (Choice of 4 Simultaneous Outputs) Table A-6 TracVision G6 GyroTrac NMEA 0183 ver. 2.2: Interface Specifications Bearing, distance to waypoint GPS fix data GPS latitude, longitude Stabilized magnetic heading Magnetic heading True heading Course over ground, speed over ground...
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Comprehensive TracVision G6 Wiring Diagram The comprehensive TracVision G6 wiring diagram is unavailable in PDF format. If you require a copy of this wiring diagram, please contact KVH Technical Support at +1 401 847-3327 or via email at techs@kvh.com. A copy of the diagram...
Optional KVH Displays Appendix D Optional KVH Displays Three optional displays are available for the GyroTrac; each presents true or magnetic heading in a different way (see Figure D-1). The pointer analog display has a pointer rotating against a fixed 360˚ dial. The digital display presents heading numerically; it also displays the compass calibration score when this option is selected with the Setup Configuration function.
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TracVision G6 Installation and Technical Manual D.2 Mounting the Pointer Analog and Digital Displays The pointer analog and digital displays both include a pigtail cable coming from inside the display housing. The following mounting instructions are applicable to both display types.
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Optional KVH Displays D.2.1 Mounting the Display Backlighting Control A backlighting control button is included with the pointer analog and digital display units. Figure D-3 illustrates the mounting procedure. 1. Select a location convenient to the display and drill a mounting hole using a ⁄...
TracVision G6 Installation and Technical Manual D.2.3 Wiring the Backlight Control Switch 1. Run a separate 2-conductor wire between the Figure D-4 ADCU and the backlight control button. Wiring the Backlight Control Switch 2. Crimp terminal lugs to the two wires that will connect to the backlight control button.
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Optional KVH Displays D.3.2 Panel Mounting 1. Cut out or copy Template D-2 and mark lines for the cutout area. Cut away the material inside the lines and clean up to the lines with a file. Test-fit the display unit in the cutout opening. 2.
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TracVision G6 Installation and Technical Manual 3. Refer to Figure D-6 below; connect the power and data wires to the terminal block as listed in Table D-3. Figure D-6 Rotating Card Display – Terminal Strip Wiring Table D-3 Term. # Function Rotating Card Display –...
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Optional KVH Displays 5. Check that the backplate gasket is in place; return the power and data pigtail plugs to their respective PC board connectors. 6. Arrange the internal wiring before replacing and tightening the backplate screws. 54-0161 Rev. C...
TracVision G6 system. This data can be recorded using the data port and a PC. ?PGM TracVision G6 Controller Rev X - Version X.XX - Serial number XXXXXXXX NMB Motors RF: ZAP *** Initializing RF Controller ***...
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TracVision G6 Installation and Technical Manual A/D: 1563 1986 378 RF: Freeze DAC = +00840 RF: S,A,H,U,V A/D: 1974 1996 1288 A/D: 2030 1997 437 RF: S,A,V,U,V A/D: 2055 1959 434 Gyro Bias: Az = 2037.91, El = 2003.05---------Expected range is 1700-2300 Gyro Uncertainty: Az = 3.00, El =...
Data Outputs Appendix F Data Outputs The GyroTrac transmits up to five selectable message types simultaneously to external navigation devices connected to the User Interface. One output port is dedicated to the sine/cosine signal format, one is dedicated to the Furuno AD10S signal format, and three separate serial ports allow outputs of NMEA 0183, KVH RS-422, and Cetrek proprietary signal formats.
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TracVision G6 Installation and Technical Manual data from Ports 2 and 3 will be at 9600 baud; this message may be used in any device capable of receiving this data rate. The Cetrek proprietary message format is a stabilized heading output for use with Cetrek autopilots.
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Data Outputs NMEA3 True Heading (HDT) Table F-3 NMEA3 True Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit, Heading Output no parity Update rate: Selectable at 1 to 20 Hz (10 Hz default) Sentence type: $HCHDT,XXX.X,T *hh <CR> <LF> Sentence breakdown: HCHDT NMEA talker and sentence ID...
TracVision G6 Installation and Technical Manual Table F-5 Cetrek Output Sentence Cetrek Output Communication: 4800 baud, 1 start bit, 8 data bits, 1 stop bit, no parity Update rate: Selectable at 1 to 20 Hz (10 Hz default) Sentence type: $$MSB LSB B C Status D <CR>...
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Data Outputs Stepper Interface Table F-6 Stepper Interface Specifications Dimensions 10.5" (267 mm) x 5.8" (147 mm) x 2.3" (58 mm) Weight 13 oz (370 gm) Input NMEA 0183 Stepper Output 3, 6, 12, 24 steps/degree Output Voltage 5v standard (30-70v option also available: Part Number 19-0089) Stepper Voltage Converter A Stepper Voltage Converter (KVH Part Number 19-0089) is...
TracVision G6 Installation and Technical Manual Figure F-2 Optional 6-70v Stepper Voltage Converter Wiring Diagram Interface Box Function Core Color Interface Connector Terminal Terminal Number Step Line 1 Step Line 2 Yellow Step Line 3 Green OV Common Blue Step O/P Line 1 -VE Switch Line (Open Drain)
Appendix G Maintenance Port Parser Commands TracVision G6 system parser commands are parsed when the system receives an ASCII carriage return (Hex 0D). An ASCII line feed (Hex 0A) is permitted but is ignored in any transmitted command. All system responses are terminated with an ASCII carriage return followed by a line feed and ending with either an acknowledge character (ASCII >...
TracVision G6 Installation and Technical Manual Help on Parser Commands Function: lists parser commands Command: HELP Argument: none Response: print a list of all parser commands Calculate Skew Angle Function: report skew angle of the current satellite Command: SKEWANGLE Argument:...
TracVision G6 Installation and Technical Manual Idle Mode Function: halts active tracking and conical scan, then enters idle mode Command: HALT Argument: none Response: echoes the command Current Cable Wrap Angle Function: sets or reports current cable wrap angle, defined as 0°...
TracVision G6 Installation and Technical Manual G.6 RF Board Commands Serial Communications, Status/Polarization Report, Tone Changes Table G-6 RF Board Commands Function: start serial communications, reports status & polarization/tone changes Command: Response: S,s,p,b,m <cr> every 5 seconds until ><cr>is returned from system software...
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Maintenance Port Parser Commands Set RF Tracking Parameters Function: sets RF tracking parameter Command: @SATCONFIG,X,N,F,S,C,ID,P,B,D<cr> Response: Echoes the input data Where: @SATCONFIG = directs data to the RF Board X = satellite location A or B N = satellite table # (98 & 99 are slots for user- configured satellites) F = frequency in MHz (either 00000 or a range from 10700 - 12700)
TracVision G6 Installation and Technical Manual G.7 Installation Commands Set/Report GPS Position Table G-7 Installation Commands Function: reports or sets default GPS position Command: GPS<cr> GPS,XX,D,YYY,E Response: GPS = XXD YYYE<cr> GPS: XXD YYYE Where: XX = latitude (0-90) D = S (South) or N (North)
Maintenance Port Parser Commands Configure Longitude of a User-configurable Satellite Function: configures one of the user-configurable satellites with the longitude provided Command: SATCONFIG,USERX,YYY,Z,D,L Response: If valid pair, echoes the input data If invalid pair, returns error message Where: X = 1 or 2 YYY = longitude (0-180) Z = E (East) or W (West) D = decoding type (0=test, 1=DSS-A, 2=DSS-B,...
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TracVision G6 Installation and Technical Manual Report Last Satellite Tracked/Update Value Function: reports the last satellite tracked or updates the last tracked satellite to the value input if it is different from the current value Command: LASTSAT LASTSAT,X Response: Last = <sat_name>...
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Predefined Satellite Configurations Appendix H Predefined Satellite Configurations As noted previously, your TracVision G6 comes programmed with the satellite configurations for seven European, seven North American, and one Latin American satellite services. For your reference, those configurations are listed below. These configurations are current as of February 14,2001, and are subject to change by the satellite service providers.
Limited Warranty on Hardware KVH Industries, Inc. warrants the KVH product purchased against defects in materials for a period of TWO (2) years and against labor costs for a period of ONE (1) year from the date of original retail purchase by the original purchaser.
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Second Color: Tracer Ground KVH Data 4800 baud A detailed wiring diagram and complete instructions have been provided in Section 2.4, "Wiring the TracVision G6 System Components." ® KVH Industries, Inc. KVH Europe A/S 50 Enterprise Center Middletown, RI 02842 U.S.A.
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