Related Manuals for Amity Technology Crop Chaser 1000
Summary of Contents for Amity Technology Crop Chaser 1000
- Page 1 OPERATING MANUAL 2023 Crop Chaser 1000 2800 7 Avenue North Fargo, ND 58108 Phone: (701) 232‐4199 Fax: (701) 234‐1716 www.amitytech.com MANUAL PART NO: 318877 RELEASE DATE: 08/2023 DESIGNED AND MANUFACTURED IN USA ...
- Page 2 This page is inten onally le blank. i ...
-
Page 3: Warranty
EFFECTIVE FOR EQUIPMENT RETAILED AND DELIVERED AFTER JUNE 1, 2020 WHAT IS WARRANTED Amity Technology warrants its new equipment to be free of defects in material and workmanship at time of delivery to the first retail pur- chaser, renter, or lessee. Amity Technology warrants any new or unused part which is manufactured by Amity Technology for use in an Amity Technolo- gy machine, jointly referred to as “Products”, whether such Product is purchased through an authorized Amity Technology dealer or directly from... - Page 4 This page is inten onally le blank. iii ...
-
Page 5: Table Of Contents
TABLE OF CONTENTS WARRANTY............... ii TABLE OF CONTENTS……..........iv‐v 1.0 INTRODUCTION…………..........1‐1 1.1 General Informa on……………........1‐1 1.2 Serial Number………..........1‐1 2.0 SAFETY……………............2‐1 2.1 Recognizing Safety Informa on in Manual……..2‐1 2.2 General Harvester Safety………........2‐1 2.3 Maintenance and Opera ng Safety………....2‐2 2.4 Hydraulic Safety............2‐3 2.5 Transport Safety............2‐3 2.6 Safety Decals............2‐4 3.0 SPECIFICATIONS............3‐1 3.1 Cart Specifica ons………..........3‐1 3.2 Track Specifica ons……...........3‐1 3.3 Tractor Specifica ons..........3‐2 4.0 PREPARATION............4‐1 4.1 Tractor Safety Prepara on........4‐1 4.2 Installing Hitch……………...........4‐1 ... -
Page 6: Introduction
1.0 INTRODUCTION 1.1 General Informa on Read this manual carefully to learn how to operate and service your machine correctly. Failure to read this manual can result in personal injury or equipment damage. This manual is a permanent part of your machine and should remain with the machine when you sell it. Measurements in this manual are given in both customary U.S. units and metric equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners require appropriate tools to install. NOTE: Right‐ and le ‐hand sides are determined by facing in the direc on the implement will travel when moving forward. 1.2 Serial Number Record the serial number, model number, and model year to help trace the machine in the event that it is stolen. Your dealer also needs these numbers for all warranty claims and for when you order parts. The serial number is found on the serial number plate, which is located on the front of the machine as shown in Figure 1‐1. Record your serial number, model number, and model year in the space provided below. Serial Number: __________________________ Model Number: __________________________ ... -
Page 7: Safety
2.0 SAFETY 2.1 Recognizing Safety Informa on in Manual Figure 2‐1 is the safety‐alert symbol. When you see this symbol on your machine or in this manual, be alert to the poten al for personal injury. Follow recommended precau ons and safe opera ng prac ces. 2.2 General Safety Figure 2‐1: Safety‐Alert Symbol You are responsible for the safe opera on and maintenance of your Amity implement. You and anyone else who will operate, maintain, or work around the machine should be familiar with the opera ng and maintenance procedures and safety informa on in this manual. ... -
Page 8: Maintenance And Opera Ng Safety
7. Annually review safety guidelines with all operators. 8. Wear suitable ear protec on for prolonged exposure to excessive noise. Think SAFETY! Work SAFELY! 2.3 Maintenance and Opera ng Safety 1. Read and understand all informa on contained in the Operator’s Manual regarding maintenance, adjustment, and opera on of the machine. 2. Shi to park, disengage PTO, lower machine to ground, relieve hydraulic pressure, stop engine, remove igni on key, and wait for all moving parts to stop before servicing, adjus ng, repairing, or disconnec ng the machine. 3. Keep hands, feet, clothing, and hair away from all moving and/or rota ng parts. 4. ... -
Page 9: Hydraulic Safety
2.4 Hydraulic Safety 1. Always place all tractor hydraulic controls in neutral before dismoun ng. 2. Make sure that all components in the hydraulic system are kept in good condi on and are clean and ght. 3. Replace any worn, cut, abraded, fla ened or crimped hoses and metal lines. 4. Do not a empt any makeshi repairs to the hydraulic lines, fi ngs, or hoses by using tape, clamps, or cements. The hydraulic system operates under extremely high pressure. Such repairs may fail suddenly, crea ng a hazardous and unsafe condi on. 5. Wear proper hand and eye protec on when searching for a high‐pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to isolate and iden fy a leak. ... -
Page 10: Safety Decals
2.6 Safety Decals The types of decals on the equipment are shown in the illustra on below. Proper safety requires that you familiarize yourself with the various safety decals, the type of warning, and the area, or par cular func on related to that area, that requires your safety awareness. REMEMBER: If safety decals have been damaged or removed, become illegible, or parts are replaced without decals, then new decals must be applied. New decals are available from your authorized dealer. PN: 9971021 PN: 9971013 Hazard: Electrical Shock Hazard: Moving Parts Avoidance: Keep shields and doors in place at ... - Page 11 PN: 9971015 PN: 997859 Hazard: Falling off Machine Hazard: General Safety Alert Avoidance: Do not climb on the machine. Avoidance: Shut off engine and remove key before performing maintenance or repair work. PN: 303277 PN: 997861 Hazard: Falling off Machine Hazard: General Safety Alert ...
- Page 12 PN: 303268 PN: 997863 Hazard: Rota ng Part Hazard: Electrical Shock Avoidance: Keep clothing, yourself, and oth‐ Avoidance: Keep the machine clear of over‐ ers clear. head electrical power lines. PN: 9971025 PN: 311206 Hazard: Crushing from Above Hazard: Whole Body Entanglement Avoidance: Stay clear of this area while en‐ Avoidance: Do not remove safety shield while gine and machine are opera ng. ...
- Page 13 PN: 311207 PN: 997841 Hazard: Pinch Point Hazard: Crushing from Moving Parts Avoidance: Keep hands clear of any moving Avoidance: Stay clear of this area while en‐ parts around the pinch point. gine and machine are opera ng. PN: 997853 PN: 997857 Hazard: Nega ve Tongue Weight Hazard: Loss of Machine Control Avoidance: Stay clear of the tongue when dis‐ Avoidance: Install the safety chains when connec ng the implement from a aching the implement to the ...
-
Page 14: Specifications
3.0 SPECIFICATIONS 3.1 Cart Specifica ons Table 3‐1: Cart Specifica ons US STANDARD DIMENSION METRIC Weight (Approx.) 48,000 lbs 21,770 kg Capacity‐Volume (Struck) 1,800 ³ 51 m³ Capacity (bushels) est. 1450 bushels n/a 29,480 kg Tank Capacity Top Pin Loca on: 65,000 lbs (Sec on 4.6 for details) 32,660 kg ... -
Page 15: Track Specifica Ons
Table 3‐2: Approved Product Approved Products Sugarbeets Dry Beans Soybeans Corn Silage‐Corn Silage‐Wheat Alfalfa Table 3‐2 shows a list of tested and approved products that can be unloaded from the Crop Chaser 1000. If using the cart for a product that is not on this list, please contact your local Amity dealer be‐ fore doing so. 3.2 Track Specifica ons Table 3‐3: Track Size US STASNDARD DEMENSIONS METRIC Width 3 0.91 m Length 11.35 3.46 m Height 3.4 1.04 m ... - Page 16 ...
- Page 17 ...
- Page 18 ...
- Page 19 ...
- Page 20 ...
-
Page 21: Preparation
4.0 PREPARATION 4.1 Tractor Safety Prepara on 1. Be sure the tractor is capable of safely towing and opera ng the cart. 2. Be sure the cart has ben serviced according to the maintenance procedures in the manual. 3. Check the condi on of the track. 4. Be sure all safety decals are in place and undamaged. 5. The weight monitor must be securely mounted in the cab of the tractor. 6. If equipped, check the cameras for clarity, posi on and opera on. 4.2 Installing Hitch 1. The cart is equipped with a Category 3‐4 implement hitch. A Category 5 hitch (1) is mounted on the top of the hitch and can be installed if necessary. ... - Page 22 3. Remove the bolts (1) and nuts (2) from the Category 5 hitch. Use the bolts and nuts removed in Step 8 to install the Category 5 hitch. Tighten the bolts to 970 ‐ 1090 ‐lb (1315 ‐ 1480 N•m). Install the Category 4 hitch in the storage ...
-
Page 23: Check Unloading Chains
4.4 Check Unloading Chains Be sure there is no more than 1‐1.5 inches of deflec on in the unloading chains and that each chain has the same deflec on. Figure 4‐5: Unloading Chain 4.5 Check Drive Motor Chains Visually ... -
Page 24: Attaching And Detaching
5.0 ATTACHING AND DETACHING WARNING: Never allow anyone between the tractor and implement when connec ng or disconnec ng the implement un l the implement is completely supported on the tow bar, the engine is stopped and the park brake is applied. 5.1 A aching Hydraulic and Electrical Systems 1. With the cart si ng on the hydraulic jack ... -
Page 25: A Aching Cart To Tractor Drawbar
5.2 A aching Cart to Tractor Drawbar 1. Adjust the height of the hitch (1) using the hydraulic controls in the tractor. Be sure to line the hitch up in the center of the drawbar (2). Figure 5‐4: Hitch Height 2. With the hitch and draw bar properly aligned, install the pin (1). ... - Page 26 3. Install the safety chain (1) as shown. Figure 5‐7: Safety Chain IMORTANT: Be sure the safety chain lock (1) is secured. Figure 5‐8: Safety Chain lock 4. Raise the hydraulic jack (1) before moving cart. Insert pin (2) to keep jack in place. ...
-
Page 27: Tes Ng For Proper Opera On
5.3 Tes ng for Proper Opera on 1. Start the tractor and check that all the hydraulic opera ons are correct. 2. Raise and lower the tank completely. 3. Tilt the tank completely and return to the stored posi on. Figure 5‐10: Cart with Tank in Lowered Posi on 5‐4 ... -
Page 28: Operating The Cart
6.0 OPERATING THE CART 6.1 Startup A er entering the field for the first me of each season, completely cycle the tank li and lt controls to purge any air in the system. When opera ng, hold the controls 3 to 5 seconds past movement. WARNING: When li ing tanks beware of overhead u lity lines. 6.2 Filling The Cart 1. Carefully posi on the cart under the loading device (auger, elevator or conveyor). Be sure the cart does not contact ... -
Page 29: Unloading The Cart
6.3 Unloading the Cart WARNING: Be sure that there are no bystanders near the cart before star ng to unload and that no one approaches the cart during the unloading process. CAUTION: Always posi on the cart on level ground when unloading. 1. ... - Page 30 6.3 Unloading the Cart (Con nued) 4. Slowly lt the tank to empty into the receiving unit. Monitor the amount of distribu on of the load in the receiving unit. NOTE: It may be necessary to adjust the distance ...
-
Page 31: Scale System
6.4 Scale System The Amity Cart uses the Agrima cs Libra Cart scale system which is a tablet and smartphone ‐based weighing and data management system. The Operator’s Manual for the Libra Cart system is supplied with the Amity cart. The most current Opera on Manual can be found online at: h ps://www.agrima cs.com/html_help/cart/index Figure 6‐4: Til ng Tank ... -
Page 32: Warning Lights
7.0 TRANPORTATION 7.1 Warning Lights CAUTION: Prevent collisions between other road users, slow moving tractors with a achments or towed equipment and self‐ propelled machines on public roads. Frequently check for traffic from the rear, especially in turns. Use turn signal lights on every turn. ... - Page 33 7.2 Preparing For Transport (con nued) NOTE: The turning radius of the cart and tractor depends on the capabili es of the tractor and the distance between the hitch and centerline of the cart tracks. A minimum turning radius of three mes the distance of the total length of the tractor and cart. It is recommended that the operator does some prac ce turns with the empty cart to see what the turning capabili es are for the tractor cart combina on before using the cart. CAUTION: The cart must not come into contact with the tractor during a turn. CAUTION: Do not elevate the tank during transport. This would change the center of gravity of the cart and cause handling or pping problems on turns or side inclines. 7‐2 ...
-
Page 34: Maintenance
8.0 MAINTENANCE 8.1 Cleaning Cleaning is an important part of cart maintenance. The en re cart should be annually cleaned at the end of the season to remove dirt and debris which can a ract moisture and cause rust to form. Some specific areas are more prone to dirt and debris buildup. Any level surface like the tops of the frame rails (1), the track undercarriage (2), the top surface of bracing (3) and anywhere bracing components meet (4) to form a cradle for dirt and debris. ... - Page 35 Before performing any cleaning with the tank raised, remove the stop pins from the front and rear storage holders. Figure 8‐3: Tank Safety Pin Storage Loca on Install the pin in the safety lock posi on. Figure 8‐4: Tanks Safety Pin Lock Posi on ...
-
Page 36: Lubrica On
8.2 Lubrica on 250 Hours* or Annually Lubricate the cart according to the following 1. Remove and clean upper and lower rollers. schedule. Inspect rollers for flat spots. IMPORTANT: The following me schedule is 2. Remove and clean all cylinder pins. Check for cart use in normal condi ons. Severe or pins for any excessive wear or damage. unusual condi ons may require more 3. ... -
Page 37: Lubrica On Loca Ons
8.3 Lubrica on Loca ons 1. Rear lt cylinder rod end (1). Figure 8‐6: Rear Tilt Cylinder Rod End Figure 8‐7: Rear Tilt Cylinder Rod End Grease Fi ng 8‐4 ... - Page 38 8.3 Lubrica on Loca ons (con nued) 2. Rear li cylinder base end (1). Figure 8‐8: Rear Li Cylinder Base End Figure 8‐9: Rear Li Cylinder Base End Fi ng 8‐5 ...
- Page 39 8.3 Lubrica on Loca ons (con nued) 3. Rear base end of lt (1) and rod end of li (2) cylinders. Figure 8‐10: Grease Loca on Figure 8‐11: Grease Fi ngs 8‐6 ...
- Page 40 8.3 Lubrica on Loca ons (con nued) 4. Front li cylinder base end (1). Figure 8‐12: Front Li Cylinder Base End Figure 8‐13: Front Li Cylinder Base End Grease Fi ng 8‐7 ...
- Page 41 8.3 Lubrica on Loca ons (con nued) 5. Front lt cylinder rod end (1). Figure 8‐14: Front Tilt Cylinder Rod End Figure 8‐15: Front Tilt Cylinder Rod End Grease Fi ng 8‐8 ...
- Page 42 8.3 Lubrica on Loca ons (con nued) 6. Front base end of lt (1) and rod end of li (2) cylinders. Figure 8‐16: Grease Loca on Figure 8‐17: Grease Fi ngs 8‐9 ...
- Page 43 8.3 Lubrica on Loca ons (con nued) 7. Base end (1) of jack cylinder. Figure 8‐18: Base End of Jack Cylinder 8. Rod end (1) of jack cylinder. Figure 8‐18: Rod End of Jack Cylinder ...
- Page 44 8.3 Lubrica on Loca ons (con nued) 10. Middle head sha bearings (1). Two loca ons. Figure 8‐20: Grease Loca on 11. Inside ends of head sha bearings (1). Figure 8‐21: Grease Loca on ...
-
Page 45: Track Undercarriage Lubrica On
8.3 Lubrica on Loca ons (con nued) 13. Hitch implement ring (1). Figure 8‐23: Hitch Implement Ring 8.4 Track Undercarriage Lubrica on 1. The grease points and frequency for the track undercarriage is on the placard (1) a ached to the frame. ... -
Page 46: Chain Tensioning
8.5 Chain Tensioning 1. The unloading chain must have a minimum of 1‐1/2 inches of deflec on (1). 2. To adjust the unloading chain tension, loosen the lock nut (2) and turn the adjus ng screw posi on (3) then ghten the lock nut (2). 3. Repeat steps 1 and 2 for all the adjus ng screws. ... -
Page 47: Storage
9.0 STORAGE 9.1 End of The Season 1. Thoroughly clean the cart inside and out. Debris and dirt will draw and hold moisture and cause rust. 2. Inspect the cart for any damaged or worn components, repair or replace as required. 3. Paint any surfaces that have exposed bare metal to prevent rus ng. 4. Inspect all hydraulic hoses and components for leaks and repair immediately. 5. Move the cart to a level, dry and clean area. 6. Remove all eight tank drain plugs and store with the cart. 7. Put blocking material under the hitch of lower the hitch so the cart is supported by the hitch jack and blocking material. 9.2 Beginning of The Season 1. Review the Operator’s Manual before field opera ons. 2. Check the cart for any loose or damaged components. Tighten any components including guards and shields. 3. Install the eight drain plugs. IMPORTANT: All ... - Page 48 ...
Need help?
Do you have a question about the Crop Chaser 1000 and is the answer not in the manual?
Questions and answers