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Amity Technology Crop Chaser 1000 Operating Manual

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OPERATING
MANUAL
2022
Crop Chaser 1000
th
2800 7
Avenue North
Fargo, ND 58108
Phone: (701) 232-4199
Fax: (701) 234-1716
www.amitytech.com
MANUAL PART NO: 318877
RELEASE DATE: 01/2022
DESIGNED AND MANUFACTURED IN USA

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  • Page 1 OPERATING MANUAL 2022 Crop Chaser 1000 2800 7 Avenue North Fargo, ND 58108 Phone: (701) 232-4199 Fax: (701) 234-1716 www.amitytech.com MANUAL PART NO: 318877 RELEASE DATE: 01/2022 DESIGNED AND MANUFACTURED IN USA...
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  • Page 3: Warranty

    EFFECTIVE FOR EQUIPMENT RETAILED AND DELIVERED AFTER JUNE 1, 2020 WHAT IS WARRANTED Amity Technology warrants its new equipment to be free of defects in material and workmanship at time of delivery to the first retail pur- chaser, renter, or lessee. Amity Technology warrants any new or unused part which is manufactured by Amity Technology for use in an Amity Technolo- gy machine, jointly referred to as “Products”, whether such Product is purchased through an authorized Amity Technology deale r or directly from...
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  • Page 5: Table Of Contents

    TABLE OF CONTENTS WARRANTY............... ii TABLE OF CONTENTS……..........iv-v 1.0 INTRODUCTION…………..........1-1 1.1 General Information……………........1-1 1.2 Serial Number………..........1-1 2.0 SAFETY……………............2-1 2.1 Recognizing Safety Information in Manual……..2-1 2.2 General Harvester Safety………........2-1 2.3 Maintenance and Operating Safety………....2-2 2.4 Hydraulic Safety............2-3 2.5 Transport Safety............2-3 2.6 Safety Decals............2-4 3.0 SPECIFICATIONS............3-1 3.1 Cart Specifications………..........3-1 3.2 Track Specifications……...........3-1...

  • Page 6: Introduction

    1.0 INTRODUCTION 1.1 General Information Read this manual carefully to learn how to operate and service your machine correctly. Failure to read this manual can result in personal injury or equipment damage. This manual is a permanent part of your machine and should remain with the machine when you sell it. Measurements in this manual are given in both customary U.S.

  • Page 7: Safety

    2.0 SAFETY 2.1 Recognizing Safety Information in Manual Figure 2-1 is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. 2.2 General Safety Figure 2-1: Safety-Alert Symbol You are responsible for the safe operation and maintenance of your Amity implement.

  • Page 8: Maintenance And Operating Safety

    7. Annually review safety guidelines with all operators. 8. Wear suitable ear protection for prolonged exposure to excessive noise. Think SAFETY! Work SAFELY! 2.3 Maintenance and Operating Safety 1. Read and understand all information contained in the Operator’s Manual regarding maintenance, adjustment, and operation of the machine.

  • Page 9: Hydraulic Safety

    2.4 Hydraulic Safety 1. Always place all tractor hydraulic controls in neutral before dismounting. 2. Make sure that all components in the hydraulic system are kept in good condition and are clean and tight. 3. Replace any worn, cut, abraded, flattened or crimped hoses and metal lines. 4.

  • Page 10: Safety Decals

    2.6 Safety Decals The types of decals on the equipment are shown in the illustration below. Proper safety requires that you familiarize yourself with the various safety decals, the type of warning, and the area, or particular function related to that area, that requires your safety awareness. REMEMBER: If safety decals have been damaged or removed, become illegible, or parts are replaced without decals, then new decals must be applied.
  • Page 11 PN: 9971015 PN: 997859 Hazard: Falling off Machine Hazard: General Safety Alert Avoidance: Do not climb on the machine. Avoidance: Shut off engine and remove key before performing maintenance or repair work. PN: 303277 PN: 997861 Hazard: Falling off Machine Hazard: General Safety Alert Avoidance:...
  • Page 12 PN: 303268 PN: 997863 Hazard: Rotating Part Hazard: Electrical Shock Avoidance: Keep clothing, yourself, and oth- Avoidance: Keep the machine clear of over- ers clear. head electrical power lines. PN: 9971025 PN: 311206 Hazard: Crushing from Above Hazard: Whole Body Entanglement Avoidance: Stay clear of this area while en- Avoidance:...
  • Page 13 PN: 311207 PN: 997841 Hazard: Pinch Point Hazard: Crushing from Moving Parts Avoidance: Keep hands clear of any moving Avoidance: Stay clear of this area while en- parts around the pinch point. gine and machine are operating. PN: 997853 PN: 997857 Hazard: Negative Tongue Weight Hazard:...

  • Page 14: Specifications

    3.0 SPECIFICATIONS 3.1 Cart Specifications Table 3-1: Cart Specifications Weight (Approx.) 52,200 lbs [23,678 kg] Tank Capacity Top Pin Location: 65,000 lbs [29,484 kg] Middle Pin Location: 72,000 lbs [32,659 kg] Bottom Pin Location: 80,000 lbs [36,288 kg] (See section 4.6 for pin location information) Max Road Speed Travel 20 mph [32.2 kph] Operating Speed (Loaded)

  • Page 15: Tractor Specifications

    3.3 Tractor Specifications Table 3-4: Tractor Specifications Minimum Weight 34,800 lbs [15,785 kg] Hitch Category Minimum Hydraulic Capacity 42 GPM [159 L/m] Hydraulic Pressure 2700 psi [18.6 Mpa] Number of SCVs Case Drain Required...

  • Page 17: Preparation

    4.0 PREPARATION 4.1 Tractor Safety Preparation 1. Be sure the tractor is capable of safely towing and operating the cart. 2. Be sure the cart has ben serviced according to the maintenance procedures in the manual. 3. Check the condition of the track. 4.

  • Page 18: Installing Front And Rear Weights

    3. Remove the bolts (1) and nuts (2) from the Category 5 hitch. Use the bolts and nuts removed in Step 8 to install the Category 5 hitch. Tighten the bolts to 970 - 1090 ft-lb (1315 - 1480 N•m). Install the Category 4 hitch in the storage spot and secure with the bolts (2) and nuts (1).

  • Page 19: Check Unloading Chains

    4.4 Check Unloading Chains Be sure there is no more than 1-1.5 inches of deflection in the unloading chains and that each chain has the same deflection. Figure 4-6: Unloading Chain 4.5 Check Drive Motor Chains Visually inspect drive motor chains (1) for tension and wear.

  • Page 20: Attaching And Detaching

    5.0 ATTACHING AND DETACHING WARNING: Never allow anyone between the tractor and implement when connecting or disconnecting the implement until the implement is completely supported on the tow bar, the engine is stopped and the park brake is applied. 5.1 Attaching Hydraulic and Electrical Systems 1.

  • Page 21: Attaching Cart To Tractor Drawbar

    5.2 Attaching Cart to Tractor Drawbar 1. Adjust the height of the hitch (1) using the hydraulic controls in the tractor. Be sure to line the hitch up in the center of the drawbar (2). Figure 5-4: Hitch Height 2. With the hitch and draw bar properly aligned, install the pin (1).
  • Page 22 3. Install the safety chain (1) as shown. Figure 5-7: Safety Chain IMORTANT: Be sure the safety chain lock (1) is secured. Figure 5-8: Safety Chain lock 4. Raise the hydraulic jack (1) before moving cart. Insert pin (2) to keep jack in place. Figure 5-9: Hydraulic Jack in Raised Position.

  • Page 23: Testing For Proper Operation

    5.3 Testing for Proper Operation 1. Start the tractor and check that all the hydraulic operations are correct. 2. Raise and lower the tank completely. 3. Tilt the tank completely and return to the stored position. Figure 5-10: Cart with Tank in Lowered Position...

  • Page 24: Operating The Cart

    6.0 OPERATING THE CART 6.1 Startup After entering the field for the first time of each season, completely cycle the tank lift and tilt controls to purge any air in the system. When operating, hold the controls 3 to 5 seconds past movement. WARNING: When lifting tanks beware of overhead utility lines.

  • Page 25: Unloading The Cart

    6.3 Unloading the Cart WARNING: Be sure that there are no bystanders near the cart before starting to unload and that no one approaches the cart during the unloading process. CAUTION: Always position the cart on level ground when unloading. 1.
  • Page 26 6.3 Unloading the Cart (Continued) 4. Slowly tilt the tank to empty into the receiving unit. Monitor the amount of distribution of the load in the receiving unit. NOTE: It may be necessary to adjust the distance between the cart and the receiving unit or height of the tank when it is tilted.

  • Page 27: Scale System

    6.4 Scale System The Amity Cart uses the Agrimatics Libra Cart scale system which is a tablet and smartphone -based weighing and data management system. The Operator’s Manual for the Libra Cart system is supplied with the Amity cart. The most current Operation Manual can be found online at: https://www.agrimatics.com/html_help/cart/index...

  • Page 28: Warning Lights

    7.0 TRANPORTATION 7.1 Warning Lights CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment and self- propelled machines public roads. Frequently check for traffic from the rear, especially in turns. Use turn signal lights on every turn.
  • Page 29 7.2 Preparing For Transport (continued) NOTE: The turning radius of the cart and tractor depends on the capabilities of the tractor and the distance between the hitch and centerline of the cart tracks. A minimum turning radius of three times the distance of the total length of the tractor and cart.

  • Page 30: Maintenance

    8.0 MAINTENANCE 8.1 Cleaning Cleaning is an important part of cart maintenance. The entire cart should be annually cleaned at the end of the season to remove dirt and debris which can attract moisture and cause rust to form. Some specific areas are more prone to dirt and debris buildup.
  • Page 31 Before performing any cleaning with the tank raised, remove the stop pins from the front and rear storage holders. Figure 8-3: Tank Safety Pin Storage Location Install the pin in the safety lock position. Figure 8-4: Tanks Safety Pin Lock Position The cart has four drain plugs (1) under the tank.

  • Page 32: Lubrication

    8.2 Lubrication 250 Hours* or Annually Lubricate the cart according to the following 1. Remove and clean upper and lower rollers. schedule. Inspect rollers for flat spots. IMPORTANT: The following time schedule is 2. Remove and clean all cylinder pins. Check for cart use in normal conditions.

  • Page 33: Lubrication Locations

    8.3 Lubrication Locations 1. Rear tilt cylinder rod end (1). Figure 8-6: Rear Tilt Cylinder Rod End Figure 8-7: Rear Tilt Cylinder Rod End Grease Fitting...
  • Page 34 8.3 Lubrication Locations (continued) 2. Rear lift cylinder base end (1). Figure 8-8: Rear Lift Cylinder Base End Figure 8-9: Rear Lift Cylinder Base End Fitting...
  • Page 35 8.3 Lubrication Locations (continued) 3. Rear base end of tilt (1) and rod end of lift (2) cylinders. Figure 8-10: Grease Location Figure 8-11: Grease Fittings...
  • Page 36 8.3 Lubrication Locations (continued) 4. Front lift cylinder base end (1). Figure 8-12: Front Lift Cylinder Base End Figure 8-13: Front Lift Cylinder Base End Grease Fitting...
  • Page 37 8.3 Lubrication Locations (continued) 5. Front tilt cylinder rod end (1). Figure 8-14: Front Tilt Cylinder Rod End Figure 8-15: Front Tilt Cylinder Rod End Grease Fitting...
  • Page 38 8.3 Lubrication Locations (continued) 6. Front base end of tilt (1) and rod end of lift (2) cylinders. Figure 8-16: Grease Location Figure 8-17: Grease Fittings...
  • Page 39 8.3 Lubrication Locations (continued) 7. Base end (1) of jack cylinder. Figure 8-18: Base End of Jack Cylinder 8. Rod end (1) of jack cylinder. Figure 8-18: Rod End of Jack Cylinder 9. Rear head shaft bearings (1). Figure 8-19: Rear Head Shaft Bearings 8-10...
  • Page 40 8.3 Lubrication Locations (continued) 10. Middle head shaft bearings (1). Two locations. Figure 8-20: Grease Location 11. Inside ends of head shaft bearings (1). Figure 8-21: Grease Location 12. Front head shaft bearing (1). Figure 8-22: Grease Location 8-11...

  • Page 41: Track Undercarriage Lubrication

    8.3 Lubrication Locations (continued) 13. Hitch implement ring (1). Figure 8-23: Hitch Implement Ring 8.4 Track Undercarriage Lubrication 1. The grease points and frequency for the track undercarriage is on the placard (1) attached to the frame. 2. See Track Operator’s Manual (provided with the cart) for changing the...

  • Page 42: Chain Tensioning

    8.5 Chain Tensioning 1. The unloading chain must have a minimum of 1-1/2 inches of deflection (1). 2. To adjust the unloading chain tension, loosen the lock nut (2) and turn the adjusting screw position (3) then tighten the lock nut (2). 3.

  • Page 43: Storage

    9.0 STORAGE 9.1 End of The Season 1. Thoroughly clean the cart inside and out. Debris and dirt will draw and hold moisture and cause rust. 2. Inspect the cart for any damaged or worn components, repair or replace as required. 3.

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