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DP-130/150 Series
WARNING
1.1
Specifications ................................................................................
1.2
Features .........................................................................................
1.3
New Functions ...............................................................................
1.4
Systems .........................................................................................
1.5
Control Panel ...............................................................................
1.6
Component Location ...................................................................
1. Inner View ................................................................................
2. Fan/ Motor Location .................................................................
3. Sensor Location .......................................................................
4. Solenoid/Clutch/Switch Location .............................................
5. PCB Location ...........................................................................
1.7
Copy Process ..............................................................................
1.8
Precautions for Consumables .....................................................
2.1
Main Drive ......................................................................................
2.2
Operations .....................................................................................
1. Sheet Bypass ............................................................................
2. Paper Feed Unit ........................................................................
3. Toner Cartridge .........................................................................
4. Fuser Unit ..................................................................................
5. Optics Unit ...............................................................................
6. Laser Unit ................................................................................
7. ADF ..........................................................................................
Table of Contents
Back to Cover
1-1
1-8
1-8
1-9
1-10
1-12
1-12
1-13
1-13
1-14
1-14
1-15
1-16
2-1
2-2
2-2
2-4
2-6
2-9
2-12
2-15
2-18
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Table of Contents
Related Manuals for Panasonic DP-130 Series
Summary of Contents for Panasonic DP-130 Series
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Page 1: Table Of Contents
Back to Cover DP-130/150 Series Table of Contents WARNING Section I General Description Specifications ................Features ..................New Functions ................Systems ..................Control Panel ................1-10 Component Location ..............1-12 1. Inner View ................1-12 2. Fan/ Motor Location ..............1-13 3. - Page 2 Section III Maintenance Precautions for Preventive Maintenance Service ......Maintenance Chart ................ Cleaning Method ................Disassembly and Re-assembly ............. 1. Sheet Bypass ................2. Developer Unit ................. 3-13 3. Fuser Unit ................3-18 4. Optics Unit ................3-21 5. Main Body ................3-24 6.
- Page 3 Section V Troubleshooting Service Mode ................. 1. Service Mode Functions ............2. F4 : Input/Output Check ............3. F5 : Copier Function Programming ........... 4. F6 : Adjustment and Programming ..........5. F7 : Electronic Counter ............5-12 6. F8 : Copier Operating Adjustment ........... 5-13 7.
- Page 4 This manual was developed and is supplied to authorized servicing dealers by Panasonic Co. for the sole purpose of providing information necessary for the equipment’s proper support. It is intended that this information be confidential and may not be reproduced without prior written consent from Panasonic Co.
- Page 5 For U.S.A For your safety Caution This product utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. DANGER-Invisible laser Product complies with DHHS Rules 21 radiation when open and CFR Subchapter J in effect of date interlock defeated.
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Page 6: Class 1 Laser Product
For your safety Caution This product utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. LASER KLASSE 1 LASER CLASSE 1 RANGO LASER CLASS 1 LASER PRODUCT ( TO IEC 825 ) PELIGRO : ATTENTION :... - Page 7 Caution: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. For Sweden, and Denmark VARNING! Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller ekvivalent typ som rekommenderas av apparattillverkaren.
- Page 8 If you lose the fuse cover the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local Panasonic Dealer. IF THE FITTED MOULDED PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR OFFICE THEN THE FUSE SHOULD BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OF SAFELY.
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Page 9: Section I General Description
Section I General Description 1. 1 Specifications <General Specifications> Type: Desk top (scanner and printer) Platen Type: Fixed Copy/Print Process: Laser recording method + Electrostatic photographic method Development Process: Single toner Image Control: Digital control Photoreceptor: Fusing System: Heat and Pressure Maximum Copy Size: Legal (8.5"... -
Page 10: Main Specification
(Except North America) Zoom : 50 % to 200 % (by 1 % step) Continuous Copy Speed: Letter-R : 13 sheets/minute (DP-130 Series) 15 sheets/minute (DP-150 Series) Continuous Copy Count: 99 sheets * Specifications are subject to change without notice. -
Page 11: Scanner Mechanism
SCANNER MECHANISM ADF Capacity: 30 Sheets Max. Document Size: 9.92 x 39.37 in (252 x 1000 mm) Min. Document Size: 5.83 x 5.04 in (148 x 128 mm) Effective Scanning Width: 8.92 in (252 mm) Scanning Device: CCD (B4) Scanning Resolution : 203 x 98 (8 pels x 3.85 lines/mm) (dpi x lpi) 203 x 196 (8 pels x 7.7 lines/mm) -
Page 12: Dialing Features
PRINTER PAGE MEMORY Optional Page Memory: (D-RAM Memory) 1 MB : 2 MB : 4 MB : COPY QUALITY ABC: Contrast Selection: Yes (3 levels) [New Type] Halftone (Photo): 256 levels Error Diffusion, Fast and Quality Mode Super Fine (dpi x lpi): 203 x 391 406 x 391 Smoothing:... -
Page 13: Transmission Features
TRANSMISSION FEATURES Memory Transmission: Yes (Up to 5 times) Multi-Station Transmission: Yes (10 Stations) Multifile Transmission: Deferred Transmission: Deferred Multi-Station Transmission: No Priority Transmission: Batch Transmission: Cover Sheet RECEPTION FEATURES Substitute Memory Reception: Auto Reduction to A4 / Letter: Yes (70-100%) Auto Reduction to Legal: Yes (85-100%) Overlapping Print: Fax/Tel Auto Switch:... - Page 14 CERTAINTY Verification Stamp: No (For North America) Yes (Except North America) Header / Total Page Print: Yes Comm. Journal: Yes (w / Image) Transaction Journal: Last Individual XMT Journal: Yes View Mode: LIST PRINTOUTS One-Touch List: Abbr. No. List: Program List: Directory Search List: Fax Parameter List: File List:...
- Page 15 OTHERS Access Code: Pin Code Access : (PBX Access Code) Department Code: Panel Display: 20 x 2 Alphanumeric LCD Logo Input Method: Character Keys Remote Diagnostic Function: Yes Internal Demo: 2-W Leased Line: AI Redial: Yes (Up to 2 files) Auto Multi-copy: Auto-Forwarding: Check &...
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Page 16: Features
1. 2 Features 1. Advanced digital technology 1) These copiers use advanced digital technology to ensure high reliability. Most machines in this series use many of our enhanced features such as digital skyshot. 2. Quick operation 1) First copy time of 7.9 seconds. (DP-130/135/150) First copy time of 8.1 seconds. -
Page 17: Systems
1. 4 Systems Control panel Right Cover Front Cover Sheet Bypass 2nd Paper Feed Module (Option) <Models and Specifications> V type P type E type F type DP-130/135/150 DP-130P/150P DP-150A DP-150PA DP-135FP/150FP DP-150FX 2nd Paper Feed – – Module Printer –... -
Page 18: Control Panel
1. 5 Control Panel • DP-135FP/150FP/150FX 17 18 PAUSE/ ENERGY 2SIDED SORT DP-150FX REDIAL SAVER RESET 2 SIDED COPY CLEAR/STOP 2 in 1 FLASH/ SUB-ADDR PHOTO ZOOM DIRECTORY AUTO SELECT abc.. FUNCTION SEARCH (50~200%) DATA START PQRS WXYZ MONITOR DARKER PAPER TRAY ON LINE TONE... - Page 19 • DP-130/135/130P/150/150P/150A/150PA ON LINE ENERGY CLEAR/STOP 129% INVOICE LETTER SAVER PHOTO 100% AUTO LEGAL LETTER LETTER INVOICE START 2SIDED ZOOM DARKER LEGAL INVOICE (50~200%) LIGHTER For DP-150P/PA For DP-150A/PA <Indicators> <Keys> Copy Density Copy Density PHOTO/AUTO Mode Exposure Control Copy Ratio Copy Ratio Select Maintenance Paper Tray Select...
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Page 20: Component Location
1. 6 Component Location 1. Inner View DP-130/135/130P/150/150P Heat Roller Pressure Roller Drum Transfer Roller Sheet Bypass Pick-up Roller Paper Feed Roller Registration Sheet Bypass Sheet Bypass Roller DFP Roller Feed Roller DP-150A/150PA/135FP/150FP/150FX Registration Roller Feed Roller Pick-up Roller Exit Roller Heat Roller Pressure Roller Drum... -
Page 21: Fan/Motor Location
2. Fan/Motor Location ADF Drive Motor (DP-150A/150PA/135FP/150FP/150FX) Optics Drive Motor Exhaust Fan Main Motor 3. Sensor Location ADF Paper Detecting Optics Home Position Registration ADF Size Detection ADF Open/close ADF Open/close Cover (DP-150FX) ADU Paper Pass (DP-150FX) Paper detecting Paper Exit Paper Pass Size Detection Drum Virgin... -
Page 22: Solenoid/Clutch/Switch Location
4. Solenoid/Clutch/Switch Location ADF Registration Clutch Stamp Solenoid ADF Pick-up Solenoid (DP-150FP) ADU Paper Exit Solenoid (DP-150FX) Paper Feed Solenoid Registration Solenoid Sheet Bypass Power Switch Solenoid ADU Paper Feed Solenoid (DP-150FX) Paper Feed Solenoid 2 For DP-150A/150PA/135FP/150FP/150FX 5. PCB Location LCU (For North America) Lamp Inverter LCE (Except North America) -
Page 23: Copy Process
1. 7 Copy Process Paper exit Original –DC (7) Discharge (5) Fusing (1) Primary charge (6) Cleaning (2) Image exposure Photoelectric conversion Duplex unit (4) Separation (4) Transfer Toner (3) Developeing Paper feed Primary Charge: Image Exposure: Developing: Illumination Charge corona Toner Drum Drum... -
Page 24: Precautions For Consumables
1. 8 Precautions for Consumables (1) Photoreceptor drum • Do not touch the surface of the drum with your hands. • Stand the drum with the drum gear up for storage. • Be careful not to put water, oil, saliva and/or dirt on the drum. •... -
Page 25: Section Ii Mechanism
Section II Mechanism 2. 1 Main Drive The driving mechanism of the machine is as follows. Main motor Paper exit drive gear Fuser drive gear Paper Developer feed cupling drive gear Developer drive gear Motor name Driving method Driving unit •... -
Page 26: Operations
2. 2 Operations 1.Sheet Bypass 1)Composition of the sheet bypass • Sheet bypass consists of a sheet bypass paper feed unit and a registration roller unit. Component name Description Sheet bypass paper feed Feed the paper from the sheet bypass pick up roller roller to the registration roller. - Page 27 2)Operation of the sheet bypass paper feed unit • When starting copying with the sheet bypass selected, the rotation of the main motor is transmitted to the transmission gear via drive gears and to the paper feed roller in the sheet bypass paper feed unit. The rotation of the paper feed roller is transmitted to the sheet bypass pick-up roller via middle roller.
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Page 28: Paper Feed Unit
• The paper size detecting micro switch is attached to the sheet bypass and detects the paper size. Micro switch 2.Paper Feed Unit 1)Composition of the paper feed unit • The composition is as follows. Component name Description Paper Feed roller Feed the paper. - Page 29 2)Operation of the paper feed tray • With the Start key, the main motor starts rotating and transmits the rotation to the middle gear via drive gears. • Accordingly the paper feed solenoid is turned ON. The half-moon roller starts rotating to send the paper in the tray to the registration roller and waits ready afterward.
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Page 30: Toner Cartridge
3.Toner Cartridge 1)Composition of the Toner Cartridge • The developer unit consists of the magnet roller, agitator 1 and agitator 2. • Toner is mixed by the agitator 1/2 and transported onto the developer sleeve. Toner on the develope sleeve adheres to the electrostatic latent image on the drum by AC bias for development. - Page 31 2)Driving developer • The rotation of the main motor is transmitted to the drum drive gear via some gears. The drum unit is connected to the machine with gears and linked with the mixing mill gear and transport screw gear to mix and transport toner. The transport screw coupling is linked with the waste toner screw to collect waste toner.
- Page 32 3)Cleaning drum • The toner remaining on the drum is scraped off by the cleaning blade after the development and transfer. • The cleaning blade is fixed and pressed on the drum surface to remove the toner on the surface. •...
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Page 33: Fuser Unit
4.Fuser Unit 1)Composition of the fuser unit • The composition is as follows. Component name Description Heat roller Fuse toner onto paper by heat. (Aluminum + Teflon coating) Pressure roller Fuse toner onto paper by pressing paper to the heat roller. - Page 34 2)Fusing The heat roller and the pressure roller in the fuser unit melt toner onto the paper using a combination of heat and pressure. • The upper heat roller has a Teflon coating on the aluminum surface, which allows toner easily to be released from the surface. The ruggedness enhancement and antistatic prevention processing are used in making the heat roller.
- Page 35 3)Driving the fuser unit • The rotation of the main motor is transmitted to the heat roller gear via some gears. • The paper exit sensor lever detects the paper exiting the fuser unit. 4)Fusing the temperature The heat roller has a halogen lamp that lights up while warming up and making copies.
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Page 36: Optics Unit
5.Optics Unit 1)Composition of the optics unit • The optics unit consists of the exposure (fluorescent) lamp, the lens, the CCD sensor and the reflecting mirror. • The optics motor moves the full-speed unit exposing the original with the exposure lamp. The reflection from the original is gathered on the CCD image sensor via lens, where optics signals can be converted into electrical signals. - Page 37 2)Photoelectric conversion • Photoelectric conversion is to convert optical signals into electrical signals. Pixel used for photoelectric conversion is called “photoelectric converted pixel”. The linear type of CCD image sensor for B/W is used here. 3)CCD sensor The CCD image sensor consists of the photo acceptance unit, transfer unit and output unit.
- Page 38 5)Driving the optics unit • The optics unit (full-speed and half speed unit) is driven by the optics drive motor. Its rotation is transmitted to the full-speed and half-speed unit via optics drive belt, optics drive pulley, wire drum. • The fixed position of the full-speed unit is determined by the full-speed unit position detecting plate and the full-speed unit home position sensor.
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Page 39: Laser Unit
6.Laser Unit (1) General description Synchronized Semiconductor laser sensor Collimator lens Mirror Lens Polygon mirror Main-scanning direction OPC photoreceptor Mirror Sub-scanning direction 1)The image photoelectric-converted by the CCD sensor is converted into laser intensity signalsby the CPU PCB and laser control PCB, and the signals are output according to the write timing signals. - Page 40 (2) Semiconductor laser 1)The laser beam is switched ON/OFF with or without the electric current on the two semiconductor lasers. This “ON/OFF” is based on the digital signals corresponding to the image data and the beam is emitted onto the drum to form the image. (Letter “P”...
- Page 41 (5) f-θ lens 1)The parallel beams reflected by the polygon scanner are gathered on the drum by f-θ lens. This lens is designed to bend the transmitted beams strongly toward the optic axis around the lens whose scanning angle is large. f-θ...
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Page 42: Adf
7.ADF Start paper feeding from the first page of originals. (1) The paper feed motor and the pick up solenoid are turned ON and the pick up roller comes down to the original surface to feed the top of the originals. The paper feed motor stops a few ms. -
Page 43: Section Iii Maintenance
Machine cleaning and parts replacements are the main purpose of the periodic maintenance service. It is essential for service to perform the maintenance properly to meet the customer's satisfaction for Panasonic. This service makes it possible to achieve its aim to maintain the machine performance and the copy quality through cleaning and parts replacements. - Page 44 3) Precautions for disassembly and adjustment • Unplug the power before disassembling the machine. • Do not operate the machine with the parts removed. Be careful not to have your clothes caught in the gears, belts and so on when you need to operate the machine without covers.
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Page 45: Maintenance Chart
3.2 Maintenance chart 1) Replacement Item Part Part number Maintenance Remarks 100k 200k Main unit Ozone filter FFPHJ0057 LSU cover glass FFPGC0222 Transfer unit Transfer roller FFPMA06771 Discharge needle FFPKS1254 Fuser unit Heat roller FFPMA06891 Pressure roller FFPMA06901 Pressure roller bushing FFPMQ0652 Heat roller bushing FFPMQ0653... -
Page 46: Cleaning Method
3.3 Cleaning Method Cleaning method is shown below. <DP-130/135/130P/150/150P> Heat Roller Pressure Roller Drum Transfer Roller Sheet Bypass Pick-up Roller Paper Feed Roller Registration Sheet Bypass Sheet Bypass Roller DFP Roller Feed Roller <DP-150A/150PA/135FP/150FP/150FX> Registration Roller Feed Roller Pick-up Roller Exit Roller Heat Roller Pressure Roller... - Page 47 Cleaning position Tool/solvent Description/precaution 1 Sheet Bypass Pick Up •Use of IPA (isopropyl alcohol) must Dampened be minimized. cloth/IPA Roller •Avoid using cleaning cotton. 2 Sheet Bypass Paper (Affect the frictional coefficient of Feed Roller the rubber. Fluff of the cotton sticks to the rubber.) 3 Registration Roller 4 Paper Feed Roller (Tray)
- Page 48 Cleaning position Tool/solvent Description/precaution 12 Toner Level Sensor Cloth 13 Platen Glass 14 Platen Mat Cloth 15 Ozone Filter • In a dusty place, clogging and jamming may occur before the machine reaches the defined replacement term. 16 Outer Cover •...
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Page 49: Disassembly And Re-Assembly
3.4 Disassembly and Re-assembly PM parts replacement procedure • The replacement procedure is shown below. (For DP-150A/150PA/135FP/150FP/150FX) Fuser unit Optics unit Developer unit Drum unit Paper Tray Paper Tray 2 Sheet Bypass (2nd Paper Feed Module) -
Page 50: Sheet Bypass
1. Sheet bypass Item Part name Sheet bypass pick-up roller Sheet bypass Paper feed paper feed roller unit Sheet bypass DFP roller Registration roller 1) Replacement of the sheet bypass pick-up roller/sheet bypass paper feed roller Open the right cover. Remove the sheet bypass paper feed unit cover with the screw driver. - Page 51 2) Replacement of the registration roller/registration roller bushing Open the right cover. Take out the toner cartridge. Lock Knob Take out the drum unit. Remove the registration roller cover. Toner Cartridge Toner Cartridge Drum Unit Registration Roller Cover...
- Page 52 Remove the Main motor. Remove E rings. Main motor E Ring Remove the E rings. (front/rear) Move the bushing upside. Remove the registration roller. Registration Roller 3-10...
- Page 53 3) Replacement of the paper feed roller/roller rubber Remove the toner cartridge. Remove the drum unit. Lock Knob Toner Cartridge Toner Cartridge Drum Unit Tilt the unit. NOTE: Remove platen cover first. For DF-150A/150PA/150FP/150FX Hold the ADF for do not dropping. 3-11...
- Page 54 Replace the paper feed roller. Paper feed Roller 3-12...
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Page 55: Developer Unit
2. Developer unit Item Part name Cleaning blade Drum Blade side seal (F) Blade side seal (R) Corona Developer unit Corona wire Toner cartridge 7 Developer blade Magnet roller 9 Gap Ring 10 Toner receiver 11 Toner receiver support mylar 3-13... - Page 56 1) Replacement of the drum/cleaning blade/blade side seal Open the front cover. Open the right cover. Lock Knob Take out the toner cartridge. Take out the drum unit. Toner Cartridge Toner Cartridge Drum Unit 3-14...
- Page 57 Remove the drum coupling F and R. Drum Coupling (Turn them until they click.) Rear Remove the drum. NOTE: Do not drop the waste toner of cleaning section. Cleaning Section Drum Coupling Front Remove the blade fixing screw. Remove the corona. Gear Cover (1 screw) Corona...
- Page 58 Remove the blade. Side Seal Rear Remove the side seals. Side Seal Front Blade 2) Replacement of the corona wire. Perform the procedure 1. Remove the corona fixing screw. Pull out the corona. Remove the corona grid (3a)and terminal cover (3b). Terminal Cover Grid...
- Page 59 3) Replacement of the side seal. Take out the developer cartridge. Toner Cartridge Remove the cartridge rear cover. Cartridge Rear Cover Remove the magnet roller. Replace the side seal. Magnetic roller 3-17...
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Page 60: Fuser Unit
3. Fuser unit Item Part name Fuser lamp Heat roller Heat roller shaft Bushing Heat roller gear Fuser unit Thermister Separation finger Pressure roller Pressure roller shaft 3-18... - Page 61 1) Replacement of the fuser lamp/heat roller/bushing/heat roller gear Turn OFF/unplug the power. Open the front cover. Open the right cover. Remove the rear cover. (3 screws) Remove the lamp/thermister relay connectors. Remove the screws on the fuser unit. (2 screws) Paper Feed Unit Cover Remove the pressure unit.
- Page 62 2) Replacement of the thermister. Perform the procedure 2. Remove the screws. Replace the thermister. Thermister Thermostat 3) Replacement of the separation finger. Perform the procedure 2. Separation Finger Remove the separation finger springs. Replace the three fingers. Finger Spring 4) Replacement of the pressure roller/pressure roller bushing.
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