1. Manuals
  2. Brands
  3. Ergon Manuals
  4. Construction Equipment
  5. Crafco E-Z 49000N
  6. Operator's & parts manual

Ergon Crafco E-Z 49000N Operator's & Parts Manual

Paint mixer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
E-Z PAINT MIXER
Operator/Parts Manual – 49110N
Revision A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Crafco E-Z 49000N and is the answer not in the manual?

Questions and answers

Related Manuals for Ergon Crafco E-Z 49000N

Summary of Contents for Ergon Crafco E-Z 49000N

  • Page 1 E-Z PAINT MIXER Operator/Parts Manual – 49110N Revision A...
  • Page 2 Fill in appropriate fields that apply to this machine Machine S/N: ________________________________ Engine S/N: ________________________________...
  • Page 3 E-Z Paint Mixer Manual Revisions Revision Description Date Updated Hydraulic Tank part number in Table 7-1 and Figure 7-6 01/24/24...
  • Page 4 E-Z PAINT MIXER P/N 49000N...

  • Page 5: Table Of Contents

    E-Z Paint Mixer Manual Table of Contents 1.0 About This Manual ......................1-1 1.1 How to use this manual: ....................1-1 2.0 Safety Precautions ......................2-1 2.1 General Safety ........................2-1 2.2 Personal Safety ......................... 2-1 2.3 Equipment or Operational Safety ..................2-1 2.4 California Proposition 65 ....................
  • Page 6 E-Z Paint Mixer Manual Table of Contents 6.13 Storing Procedures ......................6-6 7.0 About the Illustrated Parts List................... 7-1 7.1 Ordering Crafco Parts ....................... 7-1 7.2 Paint Mixer Parts List ......................7-2 7.3 Hydraulic Diagram ......................7-8...
  • Page 7 E-Z Paint Mixer Manual List of Figures Figure 5-1 Control Station ....................... 5-6 Figure 6-1 Recommended Engine Oil Viscosity ..............6-1 Figure 6-2 Lug Bolt Tightening Sequence ................6-3 Figure 6-3 Mixer Chain Tension Adjustment ................6-4 Figure 6-4 Mixer/Drive Wheel Chain Tension ................6-4 Figure 6-5 Drive Wheel Chain Adjustment ................
  • Page 8 E-Z Paint Mixer Manual List of Tables Table 2-1 Safety Symbols and Notices ................... 2-3 Table 2-2 Safety Symbols and Notices (Continued) ..............2-4 Table 4-1 Machine Specifications.................... 4-1 Table 5-1 Preparing the Machine for Start Up ................. 5-1 Table 5-2 Starting the Engine ....................5-2 Table 5-3 Starting the Engine Continued.................

  • Page 9: About This Manual

    E-Z Paint Mixer Manual Chapter 1 Introduction 1.0 About This Manual This manual is supplied with each new Crafco E-Z Paint Mixer. The manual assists your machine operators in the proper use of the E-Z Paint Mixer and provides information about the machine’s mechanical functions for trouble-free operation.

  • Page 11: Safety Precautions

    E-Z Paint Mixer Manual Chapter 2 Safety 2.0 Safety Precautions For more in-depth safety information, please see Safety Manual (P/N 26221) which comes with the machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors. 2.1 General Safety • Crafco, Inc. assumes no liability for an accident or injury incurred through improper use of the machine.

  • Page 12: California Proposition 65

    E-Z Paint Mixer Manual Chapter 2 Safety 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects or other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings All Crafco Inc.

  • Page 13: Safety Symbols And Notices

    E-Z Paint Mixer Manual Chapter 2 Safety 2.5 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices.

  • Page 14: Table 2-2 Safety Symbols And Notices (Continued)

    E-Z Paint Mixer Manual Chapter 2 Safety Table 2-2 Safety Symbols and Notices (Continued) Symbol Item Remark Crush Hazard Keep feet and legs clear. Pinch Hazard Keep hands and feet clear. Exhaust Hazard Avoid breathing engine exhaust. Do not use hands to search for leaks, use cardboard High Pressure Fluid Hazard instead.

  • Page 15: Limited Warranty

    E-Z Paint Mixer Manual Chapter 3 Warranty Information 3.0 Limited Warranty Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original purchaser free of charge any parts found upon examination by the Manufacturer, to be defective in material or workmanship.

  • Page 16: Warranty Claim Instructions

    E-Z Paint Mixer Manual Chapter 3 Warranty Information 3.1 Warranty Claim Instructions Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated distributors for two years from the invoice date. Wear items are not covered under the Crafco, Inc. limited warranty.

  • Page 17: Machine Specifications

    E-Z Paint Mixer Manual Chapter 4 Machine Specifications 4.0 Machine Specifications Table 4-1 Machine Specifications Specification P/N 49000N E-Z Paint Mixer Holding Tank Capacity 165 Gallons (625 Liters) or 1,800 lbs. (816.5 kg) Tank Construction Heavy Duty Steel 38-1/2” X 29-3/4” Tank Opening Size Model –...

  • Page 19: Operating Instructions

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions 5.0 Operating Instructions The Crafco E-Z Paint Mixer was designed to mix Acrylic Resurfacer and Color Surface Coatings in large batches in a self-contained, self-propelled, mobile trailered unit. It is designed to give excellent service and save maintenance expense.

  • Page 20: Machine Start Up

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions 5.2 Machine Start Up It is recommended that you read the entire Engine Operators Manual before starting the engine. Table 5-2 Starting the Engine Step Action To start engine, move the fuel valve lever to the ON position. To start a cold engine, move the choke lever to the CLOSED position.

  • Page 21: Loading Material

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions Table 5-3 Starting the Engine Continued Step Action Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below. Return the starter grip gently. CAUTION Do not allow the starter grip to snap back against the engine.

  • Page 22: Mixer Operation

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions 5.4 Mixer Operation Table 5-5 Mixing the Material Step Action Engage the hydraulic metering valve handle marked “Mixer” up to turn the mixer in a clockwise rotation or down to turn the mixer in a counterclockwise rotation. See Figure 5-1.

  • Page 23: Shutting Down The Machine

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions Table 5-8 Operating the Drive Wheel (Continued) CAUTION When valve is placed in neutral, the ports to the drive motor are blocked from flow. This should act as a brake when the valve is in the neutral position. However, the unit may not come to a complete stop right away when going to neutral, plan your stop ahead of time to make sure unit stops at the desired spot.

  • Page 24: Using The Hydraulic Tongue Jack

    E-Z Paint Mixer Manual Chapter 5 Operating Instructions 5.8 Using the Hydraulic Tongue Jack Table 5-11 Tongue Jack Operation WARNING Keep bystanders clear of the machine when operating the tongue jack to avoid accidents or injury. Start the engine. Refer to Section 5.2.

  • Page 25: Maintenance Instructions

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions 6.0 Maintenance Instructions This chapter contains all normal maintenance instructions to properly maintain your machine. 6.1 Engine Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely important. Failure to use the correct oil, or using dirty oil, causes premature engine wear and failure.

  • Page 26: Fuel Recommendations

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions 6.2 Fuel Recommendations WARNING Explosive Fuel! Gasoline is extremely flammable, and its vapors can explode if ignited. Store gasoline only in approved containers, in well ventilated, unoccupied buildings away from sparks or flames. Do not fill the fuel tank while the engine is hot or running since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition.

  • Page 27: Lug Nuts

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions 6.4 Lug Nuts Torque all nuts/bolts before first road use and after each wheel removal. Check and torque after the first 10 miles, 25 miles, and again at 50 miles. Check periodically thereafter. Torque in stages as follows: First stage 20-25 foot-pound (ft-lb) Second stage 50-60 foot pound (ft-lb)

  • Page 28: Drive Wheel Chain Tension

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions Figure 6-3 Mixer Chain Tension Adjustment Figure 6-4 Mixer/Drive Wheel Chain Tension 6.7 Drive Wheel Chain Tension Check the chain tension while doing hydraulic oil service every 250 hours of machine operation. The drive wheel chain should have 1/4"...

  • Page 29: Periodic Maintenance

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions Figure 6-5 Drive Wheel Chain Adjustment 6.8 Periodic Maintenance Follow a regular schedule of inspection and servicing, based on operating hours. Keep an accurate logbook of maintenance, servicing, and operating time. Use the factory recommended Periodic Maintenance Schedule (based on favorable operating conditions) to serve as a guide to get long and efficient engine life.

  • Page 30: Service Instructions

    E-Z Paint Mixer Manual Chapter 6 Maintenance Instructions 6.10 Service Instructions Table 6-4 Service Instructions Step Action Do a general inspection of the machine at least once a week. Replace all worn or damaged parts Make necessary adjustments and tighten all loose nuts, bolts, or screws. Watch for leaks.

  • Page 31: About The Illustrated Parts List

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List 7.0 About the Illustrated Parts List The Illustrated Parts List (IPL) is designed to help technical service or maintenance personnel correctly identify orderable replacement parts Illustrations are designed to show general shape and size of a part and the relationship that part has to other parts.

  • Page 32: Paint Mixer Parts List

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List 7.2 Paint Mixer Parts List Figure 7-1 Front Isometric View 20 21 ©2024 by Crafco, Inc. All Rights Reserved Illustrated Parts List 7-2...

  • Page 33: Table 7-1 Front Isometric View Parts List

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Table 7-1 Front Isometric View Parts List FIG. ITEM PART NO. DESCRIPTION QTY. 3” PINTLE HITCH Figure 7-1 20014 3/8” CHAIN SHACKLE WITH SCREW PIN 20144 20132 SHACKLE CONNECTING LINK 48” X 3/8” CHAIN 20130 24250 HOUR/TACH METER...

  • Page 34: Figure 7-2 Drive Wheel Components

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Figure 7-2 Drive Wheel Components Table 7-2 Drive Wheel Components Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Figure 7-2 49055N CHAIN GUARD ASSEMBLY, DRIVE WHEEL 70240 AGITATOR DRIVE CHAIN SPROCKET, #60, 3/4 PITCH, 9 TOOTH, 1” BORE 70239 49056N BRACKET, GUARD SUPPORT...

  • Page 35: Figure 7-3 Agitator Components

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Figure 7-3 Agitator Components Table 7-3 Agitator Components Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Figure 7-3 70233 AGITATOR SHAFT KEY 70261 TAPER LOCK BUSHING, 2012-1 3/4 70240 AGITATOR DRIVE CHAIN SPROCKET, #60, 36 TOOTH, 1-3/4”...

  • Page 36: Figure 7-4 Engine/Hydraulic Pump

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Figure 7-4 Engine/Hydraulic Pump Table 7-4 Engine/Hydraulic Pump Parts List FIG. ITEM PART NO. DESCRIPTION QTY. Figure 7-4 49050N HONDA GX200 GASOLENE ENGINE 29819 CONNECTOR-STRAIGHT O-RING 70220 HYDRAULIC GEAR PUMP 29913 #10 O-RING X #8 JIC STRAIGHT ADAPTER COUPLING HALF, 5/8”...

  • Page 37: Figure 7-5 Tank Valve

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Figure 7-5 Tank Valve Table 7-5 Tank Valve FIG. ITEM PART NO. DESCRIPTION QTY. DUST CAP, 3” CAM & GROOVE Figure 7-5 49081N CAM & GROOVE ADAPTER, 3” MALE 49111N ADAPTER, 3” PIPE TO FLANGE 49061N 49057N FLANGE GASKET, BUTTERFLY VALVE...

  • Page 38: Hydraulic Diagram

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List 7.3 Hydraulic Diagram Figure 7-6 Hydraulic Diagram (Hose Kit 49020N) HYD. CYLINDER PART NO. 49065N MIXER MOTOR PART NO. 45428 DRIVE WHEEL MOTOR PART NO. 45428 3 SPOOL, MONOBLOCK CONTROL VALVE PART NO.

  • Page 39: Table 7-6 Hydraulic Diagram (Hose Kit 49020N)

    E-Z Paint Mixer Manual Chapter 7 Illustrated Parts List Table 7-6 Hydraulic Diagram (Hose Kit 49020N) FIG. ITEM PART NO. DESCRIPTION QTY. HYDRAULIC PUMP TO CONTROL VALVE “IN” PORT Figure 7-6 29913 FITTING, #8 JIC TUBE X #10 ORB 8M3K 8G-8FJX90L 8G-8FJX 19.5 HYDRAULIC HOSE 29917 FITTING, #8 JIC TUBE X #2 ORB 90°...
  • Page 42 ©2024 Crafco, Inc.

Table of Contents