Page 1 SUPER SHOT 125 DIESEL MELTER Parts Manual - 26633N Revision 0...
Page 2 Fill in appropriate fields that apply to this machine Machine S/N: _ _______________________________ Hose S/N: _______________________________ Hose S/N: _______________________________ Pump S/N: _______________________________ Pump S/N: ______________________________ Engine S/N: ________________________________ Compressor S/N: _____________________________ Gear Box S/N (Patcher): ______________________ Blower S/N (Magnum): ________________________...
Page 3 Super Shot 125 Diesel Melter Part Manual Revisions Revision Date 0) Initial Release 7/24/2019...
Page 4 Super Shot 125 Diesel Melter PN 43600 Super Shot 125 Skid Diesel Melter PN 57200...
Page 5 Super Shot 125 Dual Axle Diesel Melter PN 43600DX...
Page 6: Table Of Contents
Super Shot 125 Diesel Melter Part Manual Table of Contents 1.0 About This Manual ........................1-1 1.1 How to use this manual ....................... 1-1 2.0 Safety Precautions ........................2-1 2.1 General Safety ........................2-1 2.2 Personal Safety ........................2-1 2.3 Equipment or Operational Safety ..................2-1 2.4 California Proposition 65 .....................
Page 7 Super Shot 125 Diesel Melter Part Manual Table of Contents 6.4 Wheel Bearing ........................6-1 6.5 Material Sensor Tube ......................6-1 6.6 Cleaning Material Tank and Sensor Area ................6-2 6.7 Lug Nuts ..........................6-2 6.8 Brakes ..........................6-2 6.9 Tongue Jack ........................6-2 6.10 Temperature Control Calibration ..................
Page 8 Super Shot 125 Diesel Melter Part Manual Table of Contents Testing DC Controller ....................8-7 Burner Fuel Solenoid Testing ..................8-7 Burner Ignition Coil Testing ..................8-8 Bleeding the Burner ..................... 8-8 Sealant is Heating Slowly ..................8-10 8.2 Mixer Troubleshooting ....................... 8-11 Symptom: Mixer Does Not Rotate ................
Page 9 Super Shot 125 Diesel Melter Part Manual Table of Contents 9.17 Wand Assembly (All Models) ................... 9-48 9.18 Optional Engine Cover for 3CH1 Engine................9-50 10.0 Tools and Accessories ......................10-1...
Page 10 Super Shot 125 Diesel Melter Part Manual List of Figures Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge ................5-2 Fig. 5-2 Heat Transfer Oil Dip Stick....................5-2 Fig. 6-1 Lug bolt Tightening Sequence ..................6-2 Fig. 6-2 Temperature Control Calibration ..................6-3 Fig.
Page 11 Super Shot 125 Diesel Melter Part Manual List of Figures Fig. 8-9 Hose Circuit Schematic ....................8-22 Fig. 8-10 Junction Box Wiring ..................... 8-23 Fig. 8-11 Pump Schematic ......................8-33 Fig. 9-1 Super Shot 125 Diesel Melter: PN 43600 ................. 9-2 Fig.
Page 12 Super Shot 125 Diesel Melter Part Manual List of Tables Table 2-1 Safety Symbols and Notices ..................2-3 Table 2-2 Safety Symbols and Notices (continued) ............... 2-4 Table 4-1 Machine Specifications ....................4-1 Table 5-1 Preparing the Machine for Start Up ................5-1 Table 5-2 Starting the Burner ......................
Page 13 Super Shot 125 Diesel Melter Part Manual List of Tables Table 6-18 Material Pump Replacement (continued) ..............6-19 Table 6-19 Material Pump Replacement (continued) ..............6-20 Table 6-20 Burner Fuel Filter Replacement ................. 6-25 Table 8-1 Basic Visual Troubleshooting ..................8-1 Table 8-2 Basic Visual Troubleshooting (continued) ..............
Page 14 Super Shot 125 Diesel Melter Part Manual List of Tables Table 8-29 Pump Electrical Troubleshooting (continued) ............8-33 Table 8-30 Pump Hydraulic Troubleshooting ................8-34 Table 9-1 Super Shot 125 Diesel Melter: PN 43600 ..............9-3 Table 9-2 Super Shot 125 Diesel Melter: PN 43600 (continued) ........... 9-5 Table 9-3 Super Shot 125 Diesel Melter: PN 43600 (continued) ...........
Page 15: About This Manual
Chapter 1 Introduction 1.0 About This Manual This manual is supplied with each new Crafco Super Shot 125 Diesel Melter. The manual assists your machine operators in the proper use of the melter applicator and provides information about the machine’s mechanical functions.
Page 17: Safety Precautions
Super Shot 125 Diesel Melter Part Manual Chapter 2 Safety 2.0 Safety Precautions For more in-depth safety information, please see Safety Manual (PN 26221), which comes with the machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors. 2.1 General Safety •...
Page 18: California Proposition 65
Super Shot 125 Diesel Melter Part Manual Chapter 2 Safety 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects, or other reproductive harm. Your Crafco, Inc. equipment comes with the following warnings: All Crafco, Inc.
Page 19: Safety Symbols And Notices
Super Shot 125 Diesel Melter Part Manual Chapter 2 Safety 2.6 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices.
Page 20: Table 2-2 Safety Symbols And Notices (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 2 Safety Table 2-2 Safety Symbols and Notices (continued) Symbol Item Remark Crush Hazard Keep feet and legs clear. Pinch Hazard Keep hands and feet clear. Exhaust Hazard Avoid breathing engine exhaust. Read and understand operator and safety manuals Read Manual before operating machine.
Page 21: Limited Warranty
Super Shot 125 Diesel Melter Part Manual Chapter 3 Warranty Information 3.0 Limited Warranty Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original purchaser free of charge any parts found upon examination by the Manufacturer, to be defective in material or workmanship.
Page 22: Warranty Claim Instructions
Super Shot 125 Diesel Melter Part Manual Chapter 3 Warranty Information 3.1 Warranty Claim Instructions Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated distributors for two years from the invoice date. Wear items are not covered under the Crafco, Inc. limited warranty.
Page 23: Machine Specifications
Super Shot 125 Diesel Melter Part Manual Chapter 4 Machine Specifications 4.0 Machine Specifications Table 4-1 Machine Specifications Specification PN 43600 PN 57200 PN 43600DX Vat Capacity 133 gallons (500 liters) Melt Capacity 1064 lbs. (482.6 kg.) per hour Heat Transfer Oil 31.2 gallons (118.1 liters) at 70°F Required Tank Construction...
Page 25: Operating Instructions
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.0 Operating Instructions The Crafco Super Shot 125 Diesel Melter was developed to melt Crafco sealants. However, it works well with most road asphalt and federal specification crack or joint sealants. Note: DO NOT attempt to operate the machine without using these and all other instructions.
Page 26: Fig. 5-1 Hydraulic Fluid Level And Temp. Gauge
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge Dipstick for Heat Transfer Oil Level at 150°F Level at 70°F Level at 0°F Bottom of Dipstick Fig. 5-2 Heat Transfer Oil Dip Stick ©2019 by Crafco, Inc.
Page 27: Machine Start Up For 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.2 Machine Start Up for 43600, 57200, and 43600DX Table 5-2 Starting the Burner Step Action Fully open the exhaust stack cover. Start the engine: a) Turn main power key switch to “ON” position b) Make sure engine controller is in AUTO mode (display should show “Waiting to Start”).
Page 28: Altitude Compensation System (3Ch1 Engine)
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions Table 5-3 Starting the Burner for Electric Hose (continued) Step Action CAUTION Jamming the mixer can cause the hydraulic oil to overheat and damage the machine. The hose automatically turns “ON” when the material temperature reaches 275°F (135°C). The red light marked ‘HOSE”...
Page 29: About The Heated Hose, Wand, Valve, And Tip Guard
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.4 About the Heated Hose, Wand, Valve, and Tip Guard The Heated Hose The heated hose supplied with the machine is Teflon-lined with steel over-braid. It has a heating element that runs the length of the hose to heat the material within the hose.
Page 30: Operating The Electric Hose
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.5 Operating the Electric Hose Table 5-4 Operating the Electric Hose Step Action CAUTION Twisting and kinking of the electric hose (used on SS60, SS125, and SS250 Melter) causes the hose to fail; the electric heating wires are shorted out to the metal hose cover and the hose stops heating.
Page 31: Dispensing The Material
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.6 Dispensing the Material Table 5-5 Dispensing the Material Step Action WARNING Put on protective clothing, gloves, hard-soled shoes, and face shield or safety glasses when operating or filling this machine. Read the entire manual before operating the machine.
Page 32: Loading Material Into The Sealant Tank
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.8 Loading Material into the Sealant Tank This unit is equipped with a safety interlock system on the loading door. This system disables the mixer hydraulic system when the lid is open. This is a safety feature for the operator and should never be disabled for any reason.
Page 33: Material Tank Depth Chart
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions Material Tank Depth Chart Table 5-7 Material Tank Depth Chart DEPTH OF CAPACITY IN CAPACITY IN CAPACITY IN CAPACITY IN MATERIAL TANK GALLONS LITERS BOTTOM GALLONS TOP LITERS TOP (INCHES) BOTTOM UP DOWN...
Page 34: Shutting Down And Cleaning Out The Machine (43600, 57200, And 43600Dx)
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.9 Shutting Down and Cleaning Out the Machine (43600, 57200, and 43600DX) Table 5-8 Shutting Down and Cleaning Out the Machine (43600, 57200, and 43600DX) Step Action CAUTION When shutting down the machine for the day, Crafco recommends leaving the melter about half full of material.
Page 35: Storing The Electric Hose For Transport
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.10 Storing the Electric Hose for Transport Table 5-9 Hose for Transport Instructions Step Action Leave the hose in the boom, swing the boom toward the front of the machine and lock the boom into position with the latch provided.
Page 36: Overnight Heater Use
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.11 Overnight Heater Use An overnight heater rod is available as an option. 24190 110V and 24194 220V. The overnight heater may be used to maintain an overnight heat transfer oil temperature of approximately 200- 250°F (93.3°C) Table 5-10 Overnight Heater Use Step...
Page 37: Mounting A Skid Machine
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.12 Mounting a Skid Machine Table 5-11 Mounting a Skid Machine Step Action WARNING The truck needs to be of proper size to hold the loaded weight and size of the machine and any extra material to be carried.
Page 38: Shot Timer Option
Super Shot 125 Diesel Melter Part Manual Chapter 5 Operating Instructions 5.13 Shot Timer Option For more information on Shot Timer use, installation, and troubleshooting, please see the supplement manual that came with your machine or with the Shot Timer Kit if it was purchased separately.
Page 39: Maintenance Instructions
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.0 Maintenance Instructions This chapter contains all normal maintenance instructions to properly maintain your machine. 6.1 Engine Refer to the manufacturer’s operating and maintenance instructions for the engine. 6.2 Hydraulic System Check hydraulic fluid daily.
Page 40: Fig. 6-1 Lug Bolt Tightening Sequence
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.6 Cleaning Material Tank and Sensor Area The material tank needs to be cleaned every year, or as needed, for proper operation. As the machine is used, material builds up around the tank walls and sensor guard. The built-up material prevents heat from getting to the fresh material and causes longer heat up times.
Page 41: Fig. 6-2 Temperature Control Calibration
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.10 Temperature Control Calibration Check the control knob calibration weekly. Calibrate by turning the knob counterclockwise. If the marks do not align, loosen screw in knob and align the line on the control knob with the calibration mark on the scale plate.
Page 42: Heat Transfer Oil
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.12 Maintenance Chart Table 6-1 Maintenance Chart Hours Possible Cause Procedure Refer to the manufacturer’s instructions Engine Check Oil Level for the engine Change the primary filter when restriction indicator says to. Safety filter is there to protect the engine if the main filter becomes damaged, meaning an increase in dust for the safety filter.
Page 43: Service Instructions
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.13 Service Instructions Table 6-2 Service Instructions Step Action Do a general inspection of the machine at least once a week. Replace all worn or damaged parts. Note: Keep regular replacement items in stock for emergency repairs to prevent costly downtime.
Page 44: Recommended Spare Parts
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-4 General Maintenance Parts (continued) 43600, 57200 and 43600DX Quantity Description Part No. Fuel Filter 41867 Oil Filter 45389 Air Filter 45391 Nozzle, Burner 1.5x80B 41883 Hydraulic Oil Filter 45438 Table 6-6 Hydraulic Oil...
Page 45: Recommended Fluids And Lubricants
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.16 Recommended Fluids and Lubricants Table 6-6 Recommended Fluids and Lubricants 43600 and 57200 Application Recommended Full Point Diesel #2 Warm Climate Fuel 26 Gal (98 l) Diesel #1 Cold Climate Engine Oil Refer to engine manual 3 Qt.
Page 46 Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.17 Applicable Brands of Heat Transfer Oil Table 6-7 Applicable Brand of Heat Transfer Oil Manufacturer Product Name Crafco Heat Transfer Fluid Chevron Heat Transfer Oil Grade 46 Shell Turbo T 68 (Group II) Citgo Hytherm Oil 46 Shell Turbo T 68 (Group II)
Page 47: Material Pump Replacement
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.19 Material Pump Replacement Table 6-8 Material Pump Replacement Step Action Bring the melter to temperature as preparation to drain the sealant tank. Remove the pipe cap located at the rear of the machine and drain the sealant tank. WARNING The material in the sealant tank is extremely hot.
Page 48: Fig. 6-4 Removal Of Motor Mount Assembly
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-9 Material Pump Replacement (continued) Step Action Disassemble the connecting link and remove the drive chain. Loosen the set screw in the lower coupling half located between the hydraulic motor and the material pump drive shaft.
Page 49: Fig. 6-5 Supporting The Agitator Away From The Material Pump
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-10 Material Pump Replacement (continued) Step Action When the unit has cooled sufficiently, remove the six (6) bolts holding the paddles on top of the screen. Remove the paddles from the tank. Lift the agitator shaft and screen assembly as high as possible and insert a screw driver into the shaft hole.
Page 50: Fig. 6-6 Unbolting The Material Pump
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-11 Material Pump Replacement (continued) Step Action Remove the six (6) bolts attaching the pump to the tank. Note: A clean pump was used in the figure below for clarity. (See ) Lift the pump from the sealant tank.
Page 51: Fig. 6-7 Cleaning Of The Pump Mounting Plate
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-12 Material Pump Replacement (continued) Step Action Clean any sealant from the top of the pump mounting plate and clean the shaft holes. (See Fig. 6-7 Cleaning of the Pump Mounting Plate) CAUTION Premature pump wear results if the pump mounting plate and bolt holes are not...
Page 52: Fig. 6-8 Pump Drive Shaft Dry Fit To Material Pump
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-13 Material Pump Replacement (continued) Step Action Make sure that the pump shaft coupling fits correctly onto the new material pump before mounting the material pump inside the tank. Also make sure the pump spins freely.
Page 53: Fig. 6-9 New Material Pump Mounting
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-14 Material Pump Replacement (continued) Step Action Make sure the 1” material port matches the 1” hole in the pump plate; there should be an alignment pin in the pump plate to insure the correct positioning. Use new hardware to secure the material pump to the pump plate (6) 3/8”-16 x 5”...
Page 54: Fig. 6-10 Agitator Shaft And Paddles Mounting
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-15 Material Pump Replacement (continued) Step Action Crafco, Inc. recommends that you use a new screen assembly to ensure the agitator and paddles have good threads to secure with, along with new hardware. (See Fig.
Page 55: Fig. 6-11 Pump Shaft Placement
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-16 Material Pump Replacement (continued) Step Action Secure the agitator bearing using new hardware (2) ½” grade 8 washers, (2) ½” lock washer and (2) ½-13 hex nut. Note: Make sure the agitator spins freely at this point.
Page 56: Fig. 6-12 Pump Shaft To Hydraulic Pump Motor Placement
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-17 Material Pump Replacement (continued) Step Action Place the motor mounting bracket back into place, using new hardware (4) 5/16”-18 x 1” bolt and (4) 5/16” lock washer. Slide the pump shaft onto the hydraulic motor shaft and tighten the set screws.
Page 57: Fig. 6-13 Agitator Connecting Link
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-18 Material Pump Replacement (continued) Step Action Loosen the four bolts holding the agitator hydraulic motor in place and slide it toward the material pump hydraulic motor. Using a new chain assembly, wrap the double chain around both sprockets, with the master link provided with the chain.
Page 58: Fig. 6-14 Agitator Chain Tightening Steps
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Table 6-19 Material Pump Replacement (continued) Step Action Slide the agitator hydraulic motor away from the material pump hydraulic motor to tighten the agitator chain and then tighten the (4) bolts that hold the agitator hydraulic motor in place.
Page 59: Wand Repair Instructions
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.20 Wand Repair Instructions The following sections will address how to replace the wand handle, wand cable, switch, and terminal block of the 52200 wand assembly. Actuator, actuator lock, and spring can also be replaced.
Page 60: Wand Handle Replacement
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Wand Handle Replacement 1. Follow steps 1-6 from 6.20.1 above. 2. Remove actuator, actuator lock, pin, and spring. 3. Remove (2) #4-40 x 1/2” pan head screws from switch, then remove switch from handle. 4.
Page 61: Fig.6-17 Terminal Block Wiring
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Fig.6-17 Terminal Block Wiring Fig.6-18 Actuator Spring Location ©2019 by Crafco, Inc. All Rights Reserved………………..………………………………..….…Maintenance Instructions 6-23...
Page 62: Fig.6-19 Actuator / Trigger Assembly
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions Pin location Spring location Switch lever location Fig.6-19 Actuator / Trigger Assembly ©2019 by Crafco, Inc. All Rights Reserved………………..………………………………..….…Maintenance Instructions 6-24...
Page 63: Burner Fuel Filter Replacement
Super Shot 125 Diesel Melter Part Manual Chapter 6 Maintenance Instructions 6.21 Burner Fuel Filter Replacement For machines that have a separate fuel filter for the burner, follow the steps below to replace the fuel filter. Table 6-20 Burner Fuel Filter Replacement Step Action The machine should be off and cooled to ambient temperature.
Page 65: How To Use A Multimeter
Super Shot 125 Diesel Melter Part Manual Chapter 7 How to Use a Multimeter 7.0 How to Use a Multimeter Melters use 12-volt direct current (DC) to power the burner, hydraulic valves, and trigger on electric wand. The DC power is from a 12-volt battery. The electric hose and wand use 24-volt 3-phase alternating current (AC).
Page 66: Checking Amperage
Super Shot 125 Diesel Melter Part Manual Chapter 7 How to Use a Multimeter 7.4 Checking Amperage The Multimeter can be used to check amperages under 10 amps in AC or DC current. When checking the amperage of the electric hose always use a clamp-on amp meter. (See Fig.
Page 67: Fig. 7-2 Clamp - On Amp Meter/Multimeter
Super Shot 125 Diesel Melter Part Manual Chapter 7 How to Use a Multimeter DC Voltage • Everything except Generator AC Voltage ~ • Generator Output Ohms Ω • Sensors • Hyd. Coils AC Amps ~ • Burner Ignition Coil •...
Page 69: Troubleshooting (43600, 57200, And 43600Dx)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) 8.0 Troubleshooting (43600, 57200, and 43600DX) 8.1 Diesel Burner Troubleshooting Symptoms: Burner will Not Ignite Table 8-1 Basic Visual Troubleshooting Step Possible Cause If . . . •...
Page 70: Burner Electrical Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-2 Basic Visual Troubleshooting (continued) Step Possible Cause If . . . • Yes go to Is there smoke coming out of the exhaust Table 8-6 Smoke Coming Out of stack? Exhaust Stack.
Page 71: Table 8-4 Burner Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-4 Burner Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, then there should be 12Vdc on the Is there 12Vdc between the positive and negative battery post? If this check is done battery side of the circuit breaker.
Page 72: Table 8-5 Burner Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-5 Burner Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for loose or broken wires Is there 12Vdc between bottom terminal (orange wire) of burner ON/OFF toggle between top terminal power switch and switch and nearby ground source (black...
Page 73: Fig. 8-1 Diesel Burner Schematic
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Detail View HOT OIL ORN-1 43391 HOSE MAT'L WHT/RED-1 YEL-CH1-E GRN-CH1-S BURNER HOSE MATERIAL ORN-1 51672 51691 RED-CH1-D WHT/RE D-1 BRN-CH1-P BLK-2 RED-3 ORN-1 TH-1 EH-1 CH-1 ENGINE HARNESS TANK HARNESS...
Page 74: Excessive Smoke Coming Out Of Exhaust Stack
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Excessive Smoke Coming Out of Exhaust Stack Table 8-6 Smoke Coming Out of Exhaust Stack Step Smoke Coming Out of the Exhaust Stack White smoke indicates that there is too much air being forced though the burner. Loosen the Air Shutter screw and rotate the Air Shutter counter clockwise to reduce air.
Page 75: Testing Dc Controller
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Testing DC Controller Table 8-8 Testing the DC Controller Step Bench Test DC Controller Remove all wire nuts attaching the DC Controller to the burner. Attach the black ground wire to the negative battery post. Attach the red wire to the positive battery post.
Page 76: Burner Ignition Coil Testing
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Burner Ignition Coil Testing Table 8-10 Burner Ignition Coil Test Step Ignition Coil Test Make sure the burner is off. Open the ignition transformer (located above the blower) to expose the springs.
Page 77: Fig. 8-2 Diesel Burner Electrode Adjustment
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) 5/32 ELECTRODE R 1/4 NOZZLE 5/32 Fig. 8-2 Diesel Burner Electrode Adjustment Air Shutter = 7 Air Band = 0 Fuel Pressure = 140 PSI Adjustment Plate = 3 IGNITION COIL LOCKING TAB AIR SHUTTER SCREW NOZZLE LINE NUT...
Page 78: Sealant Is Heating Slowly
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Sealant is Heating Slowly Table 8-12 Sealant is Heating Slowly Step Sealant is Heating Slowly With the material level half or less, open the loading lid and inspect the inside edge of the material tank.
Page 79: Mixer Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) 8.2 Mixer Troubleshooting Symptom: Mixer Does Not Rotate Table 8-13 Basic Visual Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...
Page 80: Mixer Electrical Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Mixer Electrical Troubleshooting Note: Fig. 8-5 Mixer Schematic while troubleshooting the mixer electrical system. Table 8-14 Mixer Electrical Troubleshooting Step Possible Cause If . . . •...
Page 81: Table 8-15 Mixer Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-15 Mixer Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes on both, check for loose connections or Check for 12Vdc at red wire labeled Red TH1-21 and pink wire labeled Pink-1 on the broken wires between lid switch and hose hose PAKSTAT terminal #9 and terminal #8...
Page 82: Fig. 8-4 Checking Din Plug Voltage
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Fig. 8-4 Checking Din Plug Voltage ©2019 by Crafco, Inc. All Rights Reserved…Troubleshooting (43600, 57200, and 43600DX) 8-14...
Page 83: Fig. 8-5 Mixer Schematic
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Detail View HOT OIL 43391 HOSE MAT' L GRN-CH1-S 32513 51678 MATERIAL SAFETY WORK 51672 LIGHTS LIGHTS RED-3 ORN-1 EH-1 CH-1 TH-1 ENGINE HARNESS TANK HARNESS CHASSIS HARNESS BRN-TH1-13 Mixer Rev Coil...
Page 84: Mixer Hydraulic Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Mixer Hydraulic Troubleshooting Table 8-16 Mixer Hydraulic Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Remove the din plug, then remove the coil by unscrewing the nut on top of the coil.
Page 85: Fig. 8-6 Hydraulic Valve Pressure Setting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) RVP PUMP PRESSURE RELIEF SET @ 1000 PSI RVA AGITATOR PRESSURE RELIEF SET @ 1200 PSI ALLEN SCREW PRESSURE RELIEF JAM NUT Agitation Direction = Counterclockwise Hydraulic Flow Standard = 9.04 GPM @ 2400 RPM Fig.
Page 86: Fig. 8-7 Din Plug Layout
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) DIN PLUG #4 DIN PLUG #3 MIXER FORWARD MIXER REVERSE DIN PLUG #1 DIN PLUG #2 MATERIAL PUMP MATERIAL PUMP REVERSE FORWARD MOUNTING BRACKET Fig. 8-7 Din Plug Layout ©2019 by Crafco, Inc.
Page 87: Hose Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) 8.3 Hose Troubleshooting Symptom: Hose Does Not Heat Table 8-17 Basic Visual Hose Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...
Page 88: Table 8-19 Hose Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-19 Hose Electrical Troubleshooting (continued) Step Possible Cause If . . . Check for continuity in the hose from end to • Yes, go to Step 3a. end.
Page 89: Fig. 8-8 Junction Box Voltage Testing
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Test #2 between black and green wires Test #1 between black and white wires Test #3 between white and green wires Fig. 8-8 Junction Box Voltage Testing ©2019 by Crafco, Inc.
Page 90: Fig. 8-9 Hose Circuit Schematic
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) FUEL STARTER CUT-OFF PULL COIL THROTTLE PULL FUEL PUMP Detail View THROTTLE & HOLD & COMPRESSOR FUEL CUT OFF LOCKOUT HOLD COIL GLOW PLUGS HOSE MAT'L BLU-CH1-B HOSE MATERIAL...
Page 91: Fig. 8-10 Junction Box Wiring
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) TRIGGER RED TRIGGER RED SENSOR BLACK SENSOR WHITE HEATER BLUE HEATER BLUE HEATER BLUE TRIGGER RED TRIGGER GREEN SENSOR BLACK SENSOR WHITE HEATER GREEN HEATER WHITE HEATER BLACK KETTLE END WAND END...
Page 92: Symptom: Trigger Is Not Working
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Symptom: Trigger is not Working Table 8-20 Trigger is Not Working Step Possible Cause If . . . • Yes, go to Check continuity between two red wires Table 8-23 Basic Visual Pump coming from the hose in junction box.
Page 93: Rtd Sensor Ohms Vs. Temperature
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) RTD Sensor Ohms vs. Temperature Table 8-23 and Table 8-24 below shows what the ohm reading would be for a given temperature. The following are the instructions for using the table. Measure the resistance (ohms) of the sensor in question with an ohm meter (See 7.3 Checking Resistance (Ohms)) in Section 7 How to Use a Multimeter.
Page 94: Table 8-22 Rtd Sensor Ohms Vs. Temperature (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-22 RTD Sensor Ohms vs. Temperature (continued) °F 1506.6 1508.7 1510.8 1512.8 1514.9 1517.0 1519.1 1521.2 1523.3 1525.3 1527.4 1529.5 1531.6 1533.7 1535.7 1537.8 1539.9 1542.0 1544.1 1546.1...
Page 95: Pump Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) 8.4 Pump Troubleshooting Symptom: Material Does Not Dispense When the Pump is Activated Table 8-23 Basic Visual Pump Troubleshooting Step Possible Cause If . . . •...
Page 96: Pump Electrical Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Pump Electrical Troubleshooting NOTE: Fig. 8-11 Pump Schematic while troubleshooting the pump electrical system. Table 8-24 Pump Electrical Troubleshooting Step Possible Cause If . . . •...
Page 97: Table 8-25 Pump Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-25 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, go to Step 3c. Is there 12 Vdc between the trigger red wire going toward the hose and a nearby ground •...
Page 98: Table 8-26 Pump Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-26 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, go to Step 6. Move back to the control box. • No, check for a broken wire or loose wire Is there 12 Vdc between the pump relay base #14 terminal green/white-CH1-M trigger wire at the relay base on both the green trigger...
Page 99: Pump Hydraulic Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-27 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, the electrical system for the agitator Unscrew the din plug center screw so you can pull the din plug up about 1/4", so you can check is working properly, go to Table 8-30...
Page 100: Table 8-28 Pump Electrical Troubleshooting (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-28 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for a broken wire or poor wire Is there 12 Vdc between the "Mixer" toggle switch crimp on the red wire between the "Mixer"...
Page 101: Fig. 8-11 Pump Schematic
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Table 8-29 Pump Electrical Troubleshooting (continued) Detail View HOSE MAT'L BRN-TH1 -9 32513 CRANK BURNER LOCKOUT 51678 PUMP FORWARD HOSE MATERIAL 51691 51672 RED-3 G RN/ WHT-CH1 -M BLK-2 RED-3 ORN-1...
Page 102: Table 8-30 Pump Hydraulic Troubleshooting
Super Shot 125 Diesel Melter Part Manual Chapter 8 Troubleshooting (43600, 57200, and 43600DX) Pump Hydraulic Troubleshooting Table 8-30 Pump Hydraulic Troubleshooting If… Step Possible Cause • Yes, go to Step 2. Does the coil magnetize when the din plug amber light is “ON”? •...
Page 103: About The Illustrated Parts List
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.0 About the Illustrated Parts List The Illustrated Parts List (IPL) is designed to help technical service or maintenance personnel correctly identify orderable replacement parts. The figure and table titles reference the part number (PN) to which they apply. The PNs for each of the Super Shot 125 Diesel Melter machine models are as follows: •...
Page 104: Fig. 9-1 Super Shot 125 Diesel Melter: Pn 43600
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.2 Super Shot 125 Diesel Melter Assembly 43600 Fig. 9-1 Super Shot 125 Diesel Melter: PN 43600 ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-2...
Page 105: Table 9-1 Super Shot 125 Diesel Melter: Pn 43600
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-1 Super Shot 125 Diesel Melter: PN 43600 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-1 23082 TONGUE JACK 23095 SWIVEL BUSHING 3” PINTLE HITCH 20014 OPT. 45430 HYDRAULIC FILTER ASSEMBLY 45438...
Page 106: Fig. 9-2 Super Shot 125 Diesel Melter: Pn 43600 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-2 Super Shot 125 Diesel Melter: PN 43600 (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-4...
Page 107: Table 9-2 Super Shot 125 Diesel Melter: Pn 43600 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-2 Super Shot 125 Diesel Melter: PN 43600 (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-2 24002 BATTERY BOX 24000 12V BATTERY 23117 BREAKAWAY SWITCH 48” SAFETY CHAIN 20130 32365 YELLOW LED CLEARANCE MARKER...
Page 108: Fig. 9-3 Super Shot 125 Diesel Melter: Pn 43600 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-3 Super Shot 125 Diesel Melter: PN 43600 (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-6...
Page 109: Table 9-3 Super Shot 125 Diesel Melter: Pn 43600 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-3 Super Shot 125 Diesel Melter: PN 43600 (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-3 45420 HYDRAULIC VALVE ASSEMBLY 46060 FLOW CONTROL VALVE 45549 BOOM BASE 3/8”...
Page 110: Fig. 9-4 Super Shot 125 Diesel Melter Skid Mount Assembly 57200
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.3 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 Fig. 9-4 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-8...
Page 111: Table 9-4 Super Shot 125 Diesel Melter Skid Mount Assembly 57200
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-4 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-4 45430 HYDRAULIC FILTER ASSEMBLY 45438 HYDRAULIC FILTER ELEMENT 45440 O-RING, HYDRAULIC FILTER 45441 GASKET, HYDRAULIC FILTER...
Page 112: Fig. 9-5 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-5 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-10...
Page 113: Table 9-5 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-5 Super Shot 125 Diesel Melter Skid Mount Assembly 57200 (continued) FIG. ITEM PART NO. DESCRIPTION QTY. 47125N 23 HP ENGINE ASSEMBLY Fig. 9-5 29399 ISOMOUNTS (ENGINE TO FRAME NOT SHOWN) 43821 HEAT GUARD 44027...
Page 114: Fig. 9-6 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.4 Super Shot 125 Diesel Melter Dual Axle PN 43600DX Fig. 9-6 Super Shot 125 Diesel Melter Dual Axle PN 43600DX ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-12...
Page 115: Table 9-6 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-6 Super Shot 125 Diesel Melter Dual Axle PN 43600DX FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-6 23082 TONGUE JACK 23095 SWIVEL BUSHING 3” PINTLE HITCH 20014 OPT.
Page 116: Fig. 9-7 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 27 28 Fig. 9-7 Super Shot 125 Diesel Melter Dual Axle PN 43600DX (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-14...
Page 117: Table 9-7 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-7 Super Shot 125 Diesel Melter Dual Axle PN 43600DX (continued) FIG. ITEM PART NO. DESCRIPTION QTY. 24002 BATTERY BOX Fig. 9-7 24000 12V BATTERY 23117 BREAKAWAY SWITCH 48”...
Page 118: Fig. 9-8 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-8 Super Shot 125 Diesel Melter Dual Axle PN 43600DX (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-16...
Page 119: Table 9-8 Super Shot 125 Diesel Melter Dual Axle Pn 43600Dx (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-8 Super Shot 125 Diesel Melter Dual Axle PN 43600DX (continued) FIG. ITEM PART NO. DESCRIPTION QTY. 44882 COVER, HYDRAULIC VALVE Fig. 9-8 45420 HYDRAULIC VALVE ASSEMBLY 44891 BRACKET, HYDRAULIC VALVE 46060...
Page 120: Tank Assembly, All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.5 Tank Assembly, All Models 2 3 4 Fig. 9-9 Tank Assembly: All Models ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-18...
Page 121: Table 9-9 Tank Assembly: All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-9 Tank Assembly: All Models FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-9 43760 BEARING, FLANGED 43321 CHAIN DRIVE 44163 KEY, SPROCKET 44165 SPROCKET DRIVEN 43641 SHAFT, DRIVE PUMP 43753 SHAFT AGITATOR 43649...
Page 122: Control Box Assembly, 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.6 Control Box Assembly, 43600, 57200, and 43600DX R ED-1 G RN PU R B LU R ED-1 B LK -1 O RN -EH3 R ED-EH 1 B LK -F U SE R ED-1 R ED-1 B RN -TH 1-1 3...
Page 123: Table 9-10 Control Box Assembly, 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-10 Control Box Assembly, 43600, 57200, and 43600DX FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-10 51852 CONTACT BLOCK, N.O. 51665 CIRCUIT BREAKER, 15 AMP 50719 TOGGLE SWITCH, SPST ON-OFF 52338 TOGGLE SWITCH, SPDT ON-(ON) 46494...
Page 124: Engine Assembly: Pn 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.7 Engine Assembly: PN 43600, 57200, and 43600DX Fig. 9-11 Engine Assembly: PN 43600, 57200, and 43600DX ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-22...
Page 125: Table 9-11 Engine Assembly: Pn 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-11 Engine Assembly: PN 43600, 57200, and 43600DX FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-11 45391 AIR FILTER ELEMENT 47125N ENGINE, 23 HP 3CH1 VALVE – CHECK INLINE 5/16 BARB 47149N 47138N UPPER RADIATOR ISO MOUNT...
Page 126: Hydraulic Control Valve Assembly: Pn 45420 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.8 Hydraulic Control Valve Assembly: PN 45420 All Models Fig. 9-12 Hydraulic Control Valve Assembly: PN 45420 All Models ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-24...
Page 127: Table 9-12 Hydraulic Control Valve Assembly: Pn 45420 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-12 Hydraulic Control Valve Assembly: PN 45420 All Models FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-12 45418 VALVE, DIRECTIONAL REXROTH 45436 COIL, DIRECTIONAL VALVE REXROTH 45417 VALVE RELIEF 29897 FITTING, #8 ORB X #8 MALE JIC STR...
Page 128: Material Flow Control Assembly: Pn 46060 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.9 Material Flow Control Assembly: PN 46060 All Models Fig. 9-13 Material Flow Control Assembly: PN 46060 All Models ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-26...
Page 129: Table 9-13 Material Flow Control Assembly: Pn 46060 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-13 Material Flow Control Assembly: PN 46060 All Models FIG. ITEM PART NO. DESCRIPTION QTY. 3/8” TUBE X 1/2” O-RING ELBOW Fig. 9-13 29869 46077 KNOB ONLY 46060 HYDRAULIC FLOW CONTROL (NO FITTINGS) 3/8”...
Page 130: Pump/Mixer Motor Assembly: Pn 44832 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.10 Pump/Mixer Motor Assembly: PN 44832 All Models Fig. 9-14 Pump/Mixer Motor Assembly: PN 44832 All Models ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-28...
Page 131: Table 9-14 Pump/Mixer Motor Assembly: Pn 44832 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-14 Pump/Mixer Motor Assembly: PN 44832 All Models FIG. ITEM PART NO. DESCRIPTION QTY. 3/8” TUBE X 5/8” O-RING ADAPTOR Fig. 9-14 22029 22027 HYDRAULIC MOTOR, MIXER 44809 HYDRAULIC MOTOR, PUMP 1/2”...
Page 132: Diesel Burner Assembly: Pn 46380 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.11 Diesel Burner Assembly: PN 46380 All Models BACK VIEW SIDE VIEW Fig. 9-15 Diesel Burner Assembly: PN 46380 All Models ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-30...
Page 133: Table 9-15 Diesel Burner Assembly: Pn 46380 All Models
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-15 Diesel Burner Assembly: PN 46380 All Models FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-15 41949 IGNITION TRANSFORMER 41870 CAD EYE (NOT SHOWN) 42335 DC CONTROLLER 41890 BLOWER MOTOR 41970...
Page 134: Hydraulic Diagram: Pn 26554 (43600, And 57200)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.12 Hydraulic Diagram: PN 26554 (43600, and 57200) Fig. 9-16 Hydraulic Diagram: PN 26554 (43600, and 57200) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-32...
Page 135: Table 9-16 Hydraulic Diagram: Pn 26554 (43600, And 57200)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-16 Hydraulic Diagram: PN 26554 (43600, and 57200) FIG. ITEM PART NO. DESCRIPTION Fig. 9-16 HYDRAULIC RESERVOIR TO HYDRAULIC PUMP SUCTION PORT 29898 FITTING, #20 ORB X #16 JIC 45° 12G4H 12G-16FJX 12G-12FJX 20 HYDRAULIC HOSE 29802...
Page 136: Fig. 9-17 Hydraulic Diagram: Pn 26554 (43600, And 57200) (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-17 Hydraulic Diagram: PN 26554 (43600, and 57200) (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-34...
Page 137: Table 9-17 Hydraulic Diagram: Pn 26554 (43600, And 57200 Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-17 Hydraulic Diagram: PN 26554 (43600, and 57200 continued) FIG. ITEM PART NO. DESCRIPTION Fig. 9-17 FLOW CONTROL VALVE “3” TO MATERIAL PUMP MOTOR 29896 FITTING, #8 ORB X #8 JIC ELBOW 8M3K 8G-8FJX 8G-8FJX90L 30 HYDRAULIC HOSE 29913...
Page 138: Hydraulic Diagram: Pn 26554Dx (43600Dx)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.13 Hydraulic Diagram: PN 26554DX (43600DX) Fig. 9-18 Hydraulic Diagram: PN 26554DX (43600DX) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-36...
Page 139: Table 9-18 Hydraulic Diagram: Pn 26554Dx (43600Dx)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-18 Hydraulic Diagram: PN 26554DX (43600DX) FIG. ITEM PART NO. DESCRIPTION Fig. 9-18 HYDRAULIC RESERVOIR TO HYDRAULIC PUMP SUCTION PORT 29898 FITTING, #20 ORB X #16 JIC 45° 12G4H 12G-16FJX 12G-12FJX 32 HYDRAULIC HOSE 29802...
Page 140: Fig. 9-19 Hydraulic Diagram: Pn 26554Dx (43600Dx Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-19 Hydraulic Diagram: PN 26554DX (43600DX continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-38...
Page 141: Table 9-19 Hydraulic Diagram: Pn 26554Dx (43600Dx Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-19 Hydraulic Diagram: PN 26554DX (43600DX continued) FIG. ITEM PART NO. DESCRIPTION Fig. 9-19 FLOW CONTROL VALVE “3” TO MATERIAL PUMP MOTOR 29896 FITTING, #8 ORB X #8 JIC ELBOW 8M3K 8G-8FJX 8G-8FJX90L 30 HYDRAULIC HOSE 29913...
Page 142: Diesel Fuel Line Schematic - 43600, And 57200 Engines
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.14 Diesel Fuel Line Schematic – 43600, and 57200 Engines Fig. 9-20 Diesel Fuel Line Schematic – 43600, and 57200 Engines ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-40...
Page 143: Table 9-20 Diesel Fuel Line Schematic - 43600, And 57200 Engines
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-20 Diesel Fuel Line Schematic – 43600, and 57200 Engines FIG. ITEM PART NO. DESCRIPTION QTY. 1. ENGINE RETURN LINE TO DIESEL FUEL TANK Fig. 9-20 ENG INJECTOR. HOUSING, #6 HOSE PUSH-ON REF.
Page 144: Diesel Fuel Line Schematic - 43600Dx Engine
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.15 Diesel Fuel Line Schematic – 43600DX Engine Fig. 9-21 Diesel Fuel Line Schematic – 43600DX Engine ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-42...
Page 145: Table 9-21 Diesel Fuel Line Schematic - 43600Dx Engine
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-21 Diesel Fuel Line Schematic – 43600DX Engine FIG. ITEM PART NO. DESCRIPTION QTY. 1. ENGINE RETURN LINE TO DIESEL FUEL TANK Fig. 9-21 ENG INJECTOR. HOUSING, #6 HOSE PUSH-ON REF.
Page 146: Fig. 9-22 Diesel Fuel Line Schematic - 43600Dx Engine (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Fig. 9-22 Diesel Fuel Line Schematic – 43600DX Engine (continued) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-44...
Page 147: Table 9-22 Diesel Fuel Line Schematic - 43600Dx Engine (Continued)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-22 Diesel Fuel Line Schematic – 43600DX Engine (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-22 BALL VALVE TO BURNER FUEL FILTER 29984 HOSE BARB, 1/4MPT X 5/16 HOSE HOSE ASSEMBLY, 5/16 X 10”...
Page 148: Electrical Schematic: Pn 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.16 Electrical Schematic: PN 43600, 57200, and 43600DX "MIXER FWD #4" "PUMP FWD #2" TO HEATED HOSE AND WAND "MIXER REV #3" "PUMP REV #1" JUNCTION BOX SWITCH MATERIAL SENSOR BLUE WIRE TO GENERATOR...
Page 149: Table 9-23 Electrical Schematic: Pn 43600, 57200, And 43600Dx
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-23 Electrical Schematic: PN 43600, 57200, and 43600DX FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-23 43901 CABLE ASSEMBLY, HOSE 38330N HARNESS - TANK SS125D 38230N HARNESS - CHASSIS, SS125D 24015 BATTERY CABLE, POSITIVE TO ENGINE 27174...
Page 150: Fig. 9-24 Wand Assembly (All Models)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.17 Wand Assembly (All Models) Fig. 9-24 Wand Assembly (All Models) ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-48...
Page 151: Table 9-24 Wand Assembly (All Models)
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-24 Wand Assembly (All Models) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-24 52204 COVER, WAND 50278 TIP GUARD, LONG CLAMP ON 52206 CORD ASSEMBLY HANDLE, WAND – RIGHT (W/INSERTS) 52201RN HANDLE, WAND –...
Page 152: Fig. 9-25 Optional Engine Cover For 3Ch1 Engine
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List 9.18 Optional Engine Cover for 3CH1 Engine Fig. 9-25 Optional Engine Cover for 3CH1 Engine ©2019 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-50...
Page 153: Table 9-25 Optional Engine Cover For 3Ch1 Engine
Super Shot 125 Diesel Melter Part Manual Chapter 9 Illustrated Parts List Table 9-25 Optional Engine Cover for 3CH1 Engine FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-25 45535 OPTIONAL ENGINE COVER 46747 GAS SHOCK 46749 BALL SOCKET LATCH, RUBBER “T” HANDLE REPLACEMENT 45600 43746 NEOPRENE HANDLE...
Page 155 Super Shot 125 Diesel Melter Part Manual Chapter 10 Tools and Accessories 10.0 Tools and Accessories Crafco Sealing Foot/Protruded 27159 – 1/4” Protruding 27160 – 3/8” Protruding Crafco Applicator Disk 27162 – 3” Disk Assembly 27163 – 4” Disk Assembly 27164 –...
Page 156 Super Shot 125 Diesel Melter Part Manual Chapter 10 Tools and Accessories Crafco Pour Pot with Wheels - 40200 Crafco Heavy Duty Squeegee with Aluminum Handle - 27199 27195 – Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 –...
Page 157 Super Shot 125 Diesel Melter Part Manual Chapter 10 Tools and Accessories Crafco Low Velocity Heat Lance - 32259 Crafco Hand Torch W/ 20ft. Hose – 25012 W/ 12ft. Hose – 25016 W/ 50ft. Hose - 25021 ©2019 by Crafco, Inc. All Rights Reserved………………...………………………………..………………..Tools and Accessories 10-3...

Ergon Crafco SUPER SHOT 125 Manual

1 About this Manual

2 Safety Precautions

3 Limited Warranty

4 Machine Specifications

5 Operating Instructions

6 Maintenance Instructions

7 How to Use a Multimeter

8 Troubleshooting (43600, 57200, and 43600DX)

9 About the Illustrated Parts List

Quick Links

Troubleshooting

Need help?

Questions and answers

Related Manuals for Ergon Crafco SUPER SHOT 125

Summary of Contents for Ergon Crafco SUPER SHOT 125