Page 1 SUPER SHOT 125 DIESEL COMPRESSOR 70CFM EU MELTER Parts Manual - 26635N Revision E...
Page 2 Fill in appropriate fields that apply to this machine Machine S/N: _ _______________________________ Hose S/N: __________________________________ Wand S/N: _________________________________ Pump S/N: _________________________________ Engine S/N: ________________________________ Compressor S/N: _____________________________...
Page 3 Super Shot 125 DC 70CFM EU Part Manual Revisions Revision Date 0) Initial Release 1/29/2020 A) Added part number for flow control cartridge valve, Fig 9-10, Table 9-10. Added information for changing heat transfer oil, section 6.16, table 6-9, 5/05/2020 Fig.
Page 4 Super Shot 125 Diesel Compressor 70 CFM EU Melter PN 48300N...
Page 6: Table Of Contents
Super Shot 125 DC 70CFM EU Part Manual Table of Contents 1.0 About This Manual ........................1-1 1.1 How to use this manual ....................... 1-1 2.0 Safety Precautions ........................2-1 2.1 General Safety ........................2-1 2.2 Personal Safety ........................2-1 2.3 Equipment or Operational Safety ..................
Page 7 Super Shot 125 DC 70CFM EU Part Manual Table of Contents 6.4 Heat Transfer Oil ......................... 6-1 6.5 Material Sensor Tube ......................6-1 6.6 Cleaning Material Tank and Sensor Area ................6-2 6.7 Temperature Control Calibration ..................6-3 6.8 Cleaning the Melter ......................6-3 6.9 Maintenance Chart ......................
Page 8 Super Shot 125 DC 70CFM EU Part Manual Table of Contents Burner Electrical Troubleshooting ................8-2 Excessive Smoke Coming Out of Exhaust Stack ............8-7 Burner Lights but Shuts Down After 15 Seconds ............8-7 Testing DC Controller ....................8-8 Burner Fuel Solenoid Testing ..................
Page 9 Super Shot 125 DC 70CFM EU Part Manual Table of Contents 9.9 Diesel Burner Assembly: PN 46380 ................... 9-22 9.10 Hydraulic Diagram: PN 26663 ..................9-24 9.11 Diesel Fuel Line Schematic ..................... 9-30 9.12 Electrical Schematic ......................9-34 9.13 Air Compressor Assembly: PN 45345 ................9-36 9.14 Hydraulic Compressor Valve Assembly: PN 45425 ............
Page 10 Super Shot 125 DC 70CFM EU Part Manual List of Figures Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge ................5-2 Fig. 5-2 Heat Transfer Oil Dip Stick....................5-2 Fig. 6-1 Temperature Control Calibration ..................6-3 Fig. 6-2 Heat Transfer Oil Drain and Fill Ports ................6-9 Fig.
Page 11 Super Shot 125 DC 70CFM EU Part Manual List of Figures Fig. 8-8 Junction Box Voltage Testing ..................8-22 Fig. 8-9 Hose Circuit Schematic ....................8-23 Fig. 8-10 Junction Box Wiring ..................... 8-24 Fig. 8-11 Pump Schematic ......................8-34 Fig. 8-12 Engine Control Display DTC ..................8-38 Fig.
Page 12 Super Shot 125 DC 70CFM EU Part Manual List of Tables Table 2-1 Safety Symbols and Notices ..................2-3 Table 2-2 Safety Symbols and Notices (continued) ............... 2-4 Table 4-1 Machine Specifications ....................4-1 Table 5-1 Preparing the Machine for Start Up ................5-1 Table 5-2 Starting the Burner ......................
Page 13 Super Shot 125 DC 70CFM EU Part Manual List of Tables Table 6-18 Material Pump Replacement (continued) ..............6-18 Table 6-19 Material Pump Replacement (continued) ..............6-19 Table 6-20 Material Pump Replacement (continued) ..............6-20 Table 6-21 Material Pump Replacement (continued) ..............6-21 Table 6-22 Burner Fuel Filter Replacement .................
Page 14 Super Shot 125 DC 70CFM EU Part Manual List of Tables Table 8-27 Pump Electrical Troubleshooting (continued) ............8-33 Table 8-28 Pump Electrical Troubleshooting (continued) ............8-34 Table 8-29 Pump Hydraulic Troubleshooting ................8-35 Table 8-30 Engine DTC Table PN 48000N ................. 8-38 Table 8-31 Engine DTC Table PN 48000N (continued) ...............
Page 15 Super Shot 125 DC 70CFM EU Part Manual List of Tables Table 9-22 Wand Assembly PN 52200 ..................9-43 Table 9-23 Super Shot Flex Boom ....................9-45 Table 9-24 Engine Cover Assembly PN: 48120N (optional) ............9-47 Table 9-25 Hot Air Lance (optional) ..................... 9-49...
Page 17: About This Manual
Chapter 1 Introduction 1.0 About This Manual This manual is supplied with each new Crafco Super Shot 125 Diesel Melter. The manual assists your machine operators in the proper use of the melter applicator and provides information about the machine’s mechanical functions.
Page 19: Safety Precautions
Super Shot 125 DC 70CFM EU Part Manual Chapter 2 Safety 2.0 Safety Precautions For more in-depth safety information, please see Safety Manual (PN 26221), which comes with the machine. Or contact your nearest authorized Crafco Distributor at crafco.com/Distributors. 2.1 General Safety •...
Page 20: California Proposition 65
Super Shot 125 DC 70CFM EU Part Manual Chapter 2 Safety 2.4 California Proposition 65 The state of California currently maintains a list of chemicals that can cause cancer, birth defects, or other reproductive harm. your Crafco, Inc. equipment comes with the following warnings: All Crafco, Inc.
Page 21: Safety Symbols And Notices
Super Shot 125 DC 70CFM EU Part Manual Chapter 2 Safety 2.6 Safety Symbols and Notices Important safety symbols and notices are marked on the machine and in this manual. Failure to comply could result in equipment damage, operational malfunction, serious injury, or death. Please read and comply with all symbols and notices.
Page 22: Table 2-2 Safety Symbols And Notices (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 2 Safety Table 2-2 Safety Symbols and Notices (continued) Symbol Item Remark Crush Hazard Keep feet and legs clear. Pinch Hazard Keep hands and feet clear. Exhaust Hazard Avoid breathing engine exhaust. Read and understand operator and safety manuals Read Manual before operating machine.
Page 23: Limited Warranty
Super Shot 125 DC 70CFM EU Part Manual Chapter 3 Warranty Information 3.0 Limited Warranty Crafco, Inc. (Manufacturer), or one of its affiliated distributors, will replace for the original purchaser free of charge any parts found upon examination by the Manufacturer, to be defective in material or workmanship.
Page 24: Warranty Claim Instructions
Super Shot 125 DC 70CFM EU Part Manual Chapter 3 Warranty Information 3.1 Warranty Claim Instructions Crafco, Inc. warrants parts and machinery purchased through Crafco or one of its affiliated distributors for two years from the invoice date. Wear items are not covered under the Crafco, Inc. limited warranty.
Page 25: Machine Specifications
Super Shot 125 DC 70CFM EU Part Manual Chapter 4 Machine Specifications 4.0 Machine Specifications Table 4-1 Machine Specifications Specification PN 48300N Vat Capacity 132.52 gallons (501.66 liters) Melt Capacity 1064 lbs. (482.6 kg.) per hour Heat Transfer Oil 34.8 gallons (131.7 liters) at 70°F Required Tank Construction Double boiler type...
Page 27: Operating Instructions
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.0 Operating Instructions The Crafco Super Shot 125 Diesel Melter was developed to melt Crafco sealants. However, it works well with most road asphalt and federal specification crack or joint sealants. Note: DO NOT attempt to operate the machine without using these and all other instructions.
Page 28: Fig. 5-1 Hydraulic Fluid Level And Temp. Gauge
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions Fig. 5-1 Hydraulic Fluid Level and Temp. Gauge Dipstick for Heat Transfer Oil Level at 150°F Level at 70°F Level at 0°F Bottom of Dipstick Fig. 5-2 Heat Transfer Oil Dip Stick ©2022 by Crafco, Inc.
Page 29: Machine Start Up
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.2 Machine Start Up Table 5-2 Starting the Burner Step Action Fully open the exhaust stack cover. Turn the key to the “ON” position. Allow engine controller to boot up. To start engine, press “Auto”...
Page 30: Table 5-3 Starting The Burner For Electric Hose (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions Table 5-3 Starting the Burner for Electric Hose (continued) Step Action Adjust the temperature dial to the manufacturer’s recommended temperature. Note: The hose reaches operating temperature in approximately 30 minutes. After the hose reaches the temperature set point, the light in the control box marked “HEATED HOSE”...
Page 31: Air Compressor
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.3 Air Compressor This unit is equipped with an air compressor, which is designed to assist in the cleaning of debris from cracks and joints. • Always use approved high-pressure air hoses with properly installed fittings that are not frayed or worn.
Page 32: About The Heated Hose, Wand, Valve, And Tip Guard
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.4 About the Heated Hose, Wand, Valve, and Tip Guard The Heated Hose The heated hose supplied with the machine is Teflon-lined with steel over-braid. It has a heating element that runs the length of the hose to heat the material within the hose.
Page 33: Operating The Electric Hose
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.5 Operating the Electric Hose Table 5-4 Operating the Electric Hose Step Action CAUTION Twisting and kinking of the electric hose (used on SS60, SS125, and SS250 Melter) causes the hose to fail; the electric heating wires are shorted out to the metal hose cover and the hose stops heating.
Page 34: Dispensing The Material
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.6 Dispensing the Material Table 5-5 Dispensing the Material Step Action WARNING Put on protective clothing, gloves, hard-soled shoes, and face shield or safety glasses when operating or filling this machine. Read the entire manual before operating the machine.
Page 35: Loading Material Into The Sealant Tank
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.8 Loading Material into the Sealant Tank This unit is equipped with a safety interlock system on the loading door. This system disables the mixer hydraulic system when the lid is open. This is a safety feature for the operator and should never be disabled for any reason.
Page 36: Material Tank Depth Chart
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions Material Tank Depth Chart Table 5-7 Material Tank Depth Chart DEPTH OF CAPACITY IN CAPACITY IN CAPACITY IN CAPACITY IN MATERIAL TANK GALLONS LITERS BOTTOM GALLONS TOP LITERS TOP (INCHES) BOTTOM UP DOWN...
Page 37: Shutting Down And Cleaning Out The Machine
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.9 Shutting Down and Cleaning Out the Machine Table 5-8 Shutting Down and Cleaning Out the Machine Step Action CAUTION When shutting down the machine for the day, Crafco recommends leaving the melter about half full with material.
Page 38: Storing The Electric Hose For Transport
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.10 Storing the Electric Hose for Transport Table 5-9 Hose for Transport Instructions Step Action Leave the hose in the boom, swing the boom toward the front of the machine and lock the boom into position with the latch provided.
Page 39: Overnight Heater Use
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.11 Overnight Heater Use An overnight heater rod is available as an option. 24190 110V and 24194 220V. The overnight heater may be used to maintain an overnight heat transfer oil temperature of approximately 200- 250°F (93.3°C) Table 5-10 Overnight Heater Use Step...
Page 40: Mounting A Skid Machine
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.12 Mounting a Skid Machine Table 5-11 Mounting a Skid Machine Step Action WARNING The truck needs to be of proper size to hold the loaded weight and size of the machine and any extra material to be carried.
Page 41: Shot Timer Option
Super Shot 125 DC 70CFM EU Part Manual Chapter 5 Operating Instructions 5.13 Shot Timer Option For more information on Shot Timer use, installation, and troubleshooting, please see the supplement manual that came with your machine or with the Shot Timer Kit if it was purchased separately.
Page 43: Maintenance Instructions
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.0 Maintenance Instructions This chapter contains all normal maintenance instructions to properly maintain your machine. 6.1 Engine Refer to the manufacturer’s operating and maintenance instructions for the engine. 6.2 Air Compressor Table 6-1 contains the recommended service intervals for the air compressor, as well as the part...
Page 44 Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.6 Cleaning Material Tank and Sensor Area The material tank needs to be cleaned every year, or as needed, for proper operation. As the machine is used, material builds up around the tank walls and sensor guard. The built-up material prevents heat from getting to the fresh material and causes longer heat up times.
Page 45: Fig. 6-1 Temperature Control Calibration
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.7 Temperature Control Calibration Check the control knob calibration weekly. Calibrate by turning the knob counterclockwise. If the marks do not align, loosen screw in knob and align the line on the control knob with the calibration mark on the scale plate.
Page 46: Heat Transfer Oil
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.9 Maintenance Chart Table 6-2 Maintenance Chart Hours Possible Cause Procedure 250 500 Refer to the manufacturer’s instructions Engine Check Oil Level for the engine Change the primary filter when restriction indicator says to. Engine Air Filter(s) Fig.
Page 47: Service Instructions
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.10 Service Instructions Table 6-3 Service Instructions Step Action Do a general inspection of the machine at least once a week. Replace all worn or damaged parts. Note: Keep regular replacement items in stock for emergency repairs to prevent costly downtime.
Page 48: Recommended Spare Parts
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-5 General Maintenance Parts (continued) 48300N Quantity Description Part No. Burner Fuel Filter 41867 Pre-Fuel Filter 48162N Fuel Filter 48143N Oil Filter 48144N Air Filter 48147N Nozzle, Burner 1.5x80B 41883 Hydraulic Oil Filter 45438...
Page 49: Recommended Fluids And Lubricants
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.13 Recommended Fluids and Lubricants Table 6-7 Recommended Fluids and Lubricants 48300N Application Recommended Full Point Ultra-Low Sulfur Diesel #2 Warm Climate Fuel 30 Gal (113 l) Ultra-Low Sulfur Diesel #1 Cold Climate Engine Oil Refer to engine manual 4.9 Qt.
Page 50 Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.14 Applicable Brands of Heat Transfer Oil Table 6-8 Applicable Brand of Heat Transfer Oil Manufacturer Product Name Crafco Heat Transfer Fluid Chevron Heat Transfer Oil Grade 46 Shell Turbo T 68 (Group II) Citgo Hytherm Oil 46...
Page 51: Changing The Heat Transfer Oil
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.16 Changing the Heat Transfer Oil Table 6-9 Changing the Heat Transfer Oil Step Action To facilitate easier draining of the heat transfer oil, heat the oil to approximately 100°F (38°C).
Page 52: Material Pump Replacement
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.17 Material Pump Replacement Table 6-10 Material Pump Replacement Step Action Bring the melter to temperature as preparation to drain the sealant tank. Remove the pipe cap located at the rear of the machine and drain the sealant tank. WARNING The material in the sealant tank is extremely hot.
Page 53: Fig. 6-4 Removal Of Motor Mount Assembly
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-11 Material Pump Replacement (continued) Step Action Disassemble the connecting link and remove the drive chain. Loosen the set screw in the lower coupling half located between the hydraulic motor and the material pump drive shaft.
Page 54: Fig. 6-5 Supporting The Agitator Away From The Material Pump
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-12 Material Pump Replacement (continued) Step Action When the unit has cooled sufficiently, remove the six (6) bolts holding the paddles on top of the screen. Remove the paddles from the tank. Lift the agitator shaft and screen assembly as high as possible and insert a screwdriver into the shaft hole.
Page 55: Fig. 6-6 Unbolting The Material Pump
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-13 Material Pump Replacement (continued) Step Action Remove the six (6) bolts attaching the pump to the tank. Note: A clean pump was used in the figure below for clarity. (See ) Lift the pump from the sealant tank.
Page 56: Fig. 6-7 Cleaning Of The Pump Mounting Plate
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-14 Material Pump Replacement (continued) Step Action Clean any sealant from the top of the pump mounting plate and clean the shaft holes. (See Fig. 6-7 Cleaning of the Pump Mounting Plate) CAUTION Premature pump wear results if the pump mounting plate and bolt holes are not...
Page 57: Fig. 6-8 Pump Drive Shaft Dry Fit To Material Pump
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-15 Material Pump Replacement (continued) Step Action Make sure that the pump shaft coupling fits correctly onto the new material pump before mounting the material pump inside the tank. Also make sure the pump spins freely.
Page 58: Fig. 6-9 New Material Pump Mounting
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-16 Material Pump Replacement (continued) Step Action Make sure the 1” material port matches the 1” hole in the pump plate; there should be an alignment pin in the pump plate to insure the correct positioning. Use new hardware to secure the material pump to the pump plate (6) 3/8”-16 x 5”...
Page 59: Fig. 6-10 Agitator Shaft And Paddles Mounting
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-17 Material Pump Replacement (continued) Step Action Crafco, Inc. recommends that you use a new screen assembly to ensure the agitator and paddles have good threads to secure with, along with new hardware. (See Fig.
Page 60: Fig. 6-11 Pump Shaft Placement
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-18 Material Pump Replacement (continued) Step Action Secure the agitator bearing using new hardware (2) ½” grade 8 washers, (2) ½” lock washer and (2) ½-13 hex nut. Note: Make sure the agitator spins freely at this point.
Page 61: Fig. 6-12 Pump Shaft To Hydraulic Pump Motor Placement
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-19 Material Pump Replacement (continued) Step Action Place the motor mounting bracket back into place, using new hardware (4) 5/16”-18 x 1” bolt and (4) 5/16” lock washer. Slide the pump shaft onto the hydraulic motor shaft and tighten the set screws.
Page 62: Fig. 6-13 Agitator Connecting Link
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-20 Material Pump Replacement (continued) Step Action Loosen the four bolts holding the agitator hydraulic motor in place and slide it toward the material pump hydraulic motor. Using a new chain assembly, wrap the double chain around both sprockets, with the master link provided with the chain.
Page 63: Fig. 6-14 Agitator Chain Tightening Steps
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Table 6-21 Material Pump Replacement (continued) Step Action Slide the agitator hydraulic motor away from the material pump hydraulic motor to tighten the agitator chain and then tighten the (4) bolts that hold the agitator hydraulic motor in place.
Page 64: Flex Boom Adjustment
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.18 Flex Boom Adjustment OUTER GUSSET STOP BOLT NOT SHOWN FOR CLARITY LOCKED POSITIONS STRUT ADJUSTMENT GREASE ZERK STRUT ADJUSTMENT BOOM SWING ADJUSTMENT NUT Fig. 6-15 Flex Boom Adjustment Strut Adjustment 1.
Page 65 Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Grease Zerk 1. For each of the two Flex Boom bearings there is a grease zerk, see maintenance chart for timetable for greasing these bearings. Boom Swing Adjustment Nut 1.
Page 66: Wand Repair Instructions
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.19 Wand Repair Instructions The following sections will address how to replace the wand handle, wand cable, switch, and terminal block of the 52200 wand assembly. Actuator, actuator lock, and spring can also be replaced.
Page 67: Wand Handle Replacement
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Wand Handle Replacement 1. Follow steps 1-6 from 6.19.1 above. 2. Remove actuator, actuator lock, pin, and spring. 3. Remove (2) #4-40 x 1/2” pan head screws from switch, then remove switch from handle. 4.
Page 68: Fig.6-18 Terminal Block Wiring
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Fig.6-18 Terminal Block Wiring Fig.6-19 Actuator Spring Location ©2022 by Crafco, Inc. All Rights Reserved………………..………………………………..….…Maintenance Instructions 6-26...
Page 69: Fig.6-20 Actuator / Trigger Assembly
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions Pin location Spring location Switch lever location Fig.6-20 Actuator / Trigger Assembly ©2022 by Crafco, Inc. All Rights Reserved………………..………………………………..….…Maintenance Instructions 6-27...
Page 70: Burner Fuel Filter Replacement
Super Shot 125 DC 70CFM EU Part Manual Chapter 6 Maintenance Instructions 6.20 Burner Fuel Filter Replacement For machines that have a separate fuel filter for the burner, follow the steps below to replace the fuel filter. Table 6-22 Burner Fuel Filter Replacement Step Action The machine should be off and cooled to ambient temperature.
Page 73: How To Use A Multimeter
Super Shot 125 DC 70CFM EU Part Manual Chapter 7 How to Use a Multimeter 7.0 How to Use a Multimeter Melters use 12-volt direct current (DC) to power the burner, hydraulic valves, and trigger on electric wand. The DC power is from a 12-volt battery. The electric hose and wand uses 24-volt 3-phase alternating current (AC).
Page 74: Checking Amperage
Super Shot 125 DC 70CFM EU Part Manual Chapter 7 How to Use a Multimeter 7.4 Checking Amperage The Multimeter can be used to check amperages under 10 amps in AC or DC current. When checking the amperage of the electric hose always use a clamp-on amp meter. (See Fig.
Page 75: Fig. 7-2 Clamp - On Amp Meter/Multimeter
Super Shot 125 DC 70CFM EU Part Manual Chapter 7 How to Use a Multimeter DC Voltage • Everything except Generator AC Voltage ~ • Generator Output Ohms Ω • Sensors • Hyd. Coils AC Amps ~ • Burner Ignition Coil •...
Page 77: Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.0 Troubleshooting 8.1 Diesel Burner Troubleshooting Symptoms: Burner will Not Ignite Table 8-1 Basic Visual Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Start Troubleshooting at the control box.
Page 78: Burner Electrical Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-2 Basic Visual Troubleshooting (continued) Step Possible Cause If . . . • Yes, go to Is there smoke coming out of the exhaust Table 8-6 Smoke Coming Out of stack? Exhaust Stack.
Page 79: Table 8-4 Burner Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-4 Burner Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, then there should be 12Vdc on the Is there 12Vdc between the positive and negative battery post? If this check is done battery side of the circuit breaker.
Page 80: Table 8-5 Burner Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-5 Burner Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for loose or broken wires Is there 12Vdc between bottom terminal “ORN-1” wire of burner ON/OFF toggle between top terminal power switch and switch and nearby ground source (black terminal #3 of the hot oil PAKSTAT.
Page 81 Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Step Possible Cause If . . . • Yes, check for loose or broken wires Is there 12Vdc between top terminal of circuit breaker “RED-1” wire and nearby ground between top terminal of circuit breaker and source (black wire)? bottom terminal (red wire) of power switch.
Page 82: Fig. 8-1 Diesel Burner Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Detail View HOT OIL ORN-1 43391 HOSE MAT' L RED-3 YEL-CH1-E GRN-CH1-S CRANK COMPRESSOR BURNER LOCKOUT LOCKOUT ORN-1 MATERIAL HOSE 51672 51691 WHT/RED-1 WHT/RED-1 BRN-CH1-P RED-CH1-D RED-3 BLK-2 ORN-1 TAN-EH4 RED-2 WIRES NOT USED TO BE FOLDED AND COVERED...
Page 83: Excessive Smoke Coming Out Of Exhaust Stack
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Excessive Smoke Coming Out of Exhaust Stack Table 8-6 Smoke Coming Out of Exhaust Stack Step Smoke Coming Out of the Exhaust Stack White smoke indicates that there is too much air being forced though the burner. Loosen the Air Shutter screw and rotate the Air Shutter counterclockwise to reduce air.
Page 84: Testing Dc Controller
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Testing DC Controller Table 8-8 Testing the DC Controller Step Bench Test DC Controller Remove all wire nuts attaching the DC Controller to the burner. Attach the black ground wire to the negative battery post. Attach the red wire to the positive battery post.
Page 85: Burner Ignition Coil Testing
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Burner Ignition Coil Testing Table 8-10 Burner Ignition Coil Test Step Ignition Coil Test Make sure the burner is off. Open the ignition transformer (located above the blower) to expose the springs.
Page 86: Fig. 8-2 Diesel Burner Electrode Adjustment
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 5/32 ELECTRODE R 1/4 NOZZLE 5/32 Fig. 8-2 Diesel Burner Electrode Adjustment Air Shutter = 7 Air Band = 0 Fuel Pressure = 140 PSI Adjustment Plate = 3 IGNITION COIL LOCKING TAB AIR SHUTTER SCREW NOZZLE LINE NUT...
Page 87: Sealant Is Heating Slowly
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Sealant is Heating Slowly Table 8-11 Sealant is Heating Slowly Step Sealant is Heating Slowly With the material level half or less, open the loading lid and inspect the inside edge of the material tank.
Page 88: Mixer Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.2 Mixer Troubleshooting Symptom: Mixer Does Not Rotate Table 8-12 Basic Visual Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...
Page 89: Mixer Electrical Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Mixer Electrical Troubleshooting Note: Fig. 8-5 Mixer Schematic while troubleshooting the mixer electrical system. Table 8-13 Mixer Electrical Troubleshooting Step Possible Cause If . . . • Yes, then the mixer should be working. If it Is the amber light "ON"...
Page 90: Table 8-14 Mixer Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-14 Mixer Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, on both, check for loose connections Check for 12Vdc between the Red TH1-21 and Pink-1 on the hose PAKSTAT terminal or broken wires between lid switch and #9 and terminal #8 “BLK-2”...
Page 91: Fig. 8-4 Checking Din Plug Voltage
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Fig. 8-4 Checking Din Plug Voltage ©2022 by Crafco, Inc. All Rights Reserved………………………………………………………...Troubleshooting (48300N) 8-15...
Page 92: Fig. 8-5 Mixer Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Detail View HOT OIL 43391 HOSE MAT' L 32513 CRANK COMPRESSOR BURNER LOCKOUT LOCKOUT 51678 SAFETY WORK HOSE MATERIAL 51672 LIGHTS LIGHTS 51691 EH-1 CH-1 TH-1 ENGINE HARNESS TANK HARNESS CHASSIS HARNESS BRN-TH1-13 BLU-TH1-14...
Page 93: Mixer Hydraulic Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Mixer Hydraulic Troubleshooting Table 8-15 Mixer Hydraulic Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Remove the din plug, then remove the coil by unscrewing the nut on top of the coil.
Page 94: Fig. 8-6 Hydraulic Valve Pressure Setting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting RVP PUMP PRESSURE RELIEF SET @ 1000 PSI RVA AGITATOR PRESSURE RELIEF SET @ 1200 PSI ALLEN SCREW PRESSURE RELIEF JAM NUT Agitation Direction = Counterclockwise Hydraulic Flow Compressor = Front section 18.55 GPM @ 2800 RPM Hydraulic Flow Compressor = Rear section 7.39 GPM @ 2800 RPM Compressor Relief = 2500 PSI Fig.
Page 95: Fig. 8-7 Din Plug Layout
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting DIN PLUG #4 DIN PLUG #3 MIXER FORWARD MIXER REVERSE DIN PLUG #1 DIN PLUG #2 MATERIAL PUMP MATERIAL PUMP REVERSE FORWARD MOUNTING BRACKET Fig. 8-7 Din Plug Layout ©2022 by Crafco, Inc.
Page 96: Hose Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.3 Hose Troubleshooting Symptom: Hose Does Not Heat Table 8-16 Basic Visual Hose Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Material Temperature Display at or above 275°F? •...
Page 97: Table 8-18 Hose Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-18 Hose Electrical Troubleshooting (continued) Step Possible Cause If . . . Check for continuity in the hose from end to • Yes, go to Step 3a. end. Disconnect the three blue heating •...
Page 98: Fig. 8-8 Junction Box Voltage Testing
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Test #2 between black and green wires Test #1 between black and white wires Test #3 between white and green wires Fig. 8-8 Junction Box Voltage Testing ©2022 by Crafco, Inc. All Rights Reserved………………………………………………………...Troubleshooting (48300N) 8-22...
Page 99: Fig. 8-9 Hose Circuit Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Detail View HOT OIL 43391 HOSE MAT' L BLU-CH1-B CRANK COMPRESSOR BURNER LOCKOUT LOCKOUT MATERIAL HOSE 51672 51691 EH-1 CH-1 TH-1 ENGINE HARNESS TANK HARNESS CHASSIS HARNESS RTD Sensor (1.08K ohms at 70°F) W HT-CH1-V BLK-CH1-U...
Page 100: Fig. 8-10 Junction Box Wiring
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting TRIGGER RED TRIGGER RED SENSOR BLACK SENSOR WHITE HEATER BLUE HEATER BLUE HEATER BLUE TRIGGER "RED-CH1-L" TRIGGER "GRN/WHT-CH1-M" SENSOR "BLK-CH1-U" SENSOR "WHT-CH1-V" HEATER GREEN HEATER WHITE HEATER BLACK KETTLE END WAND END Fig.
Page 101: Symptom: Trigger Is Not Working
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Symptom: Trigger is not Working Table 8-19 Trigger is Not Working Step Possible Cause If . . . • Yes, go to Check continuity between two red wires Table 8-22 Basic Visual Pump coming from the hose in junction box.
Page 102: Rtd Sensor Ohms Vs. Temperature
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting RTD Sensor Ohms vs. Temperature Table 8-23 and Table 8-24 below shows what the ohm reading would be for a given temperature. The following are the instructions for using the table. Measure the resistance (ohms) of the sensor in question with an ohm meter (See 7.3 Checking Resistance...
Page 103: Table 8-21 Rtd Sensor Ohms Vs. Temperature (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-21 RTD Sensor Ohms vs. Temperature (continued) °F 1506.6 1508.7 1510.8 1512.8 1514.9 1517.0 1519.1 1521.2 1523.3 1525.3 1527.4 1529.5 1531.6 1533.7 1535.7 1537.8 1539.9 1542.0 1544.1 1546.1 1548.2 1550.3 1552.4...
Page 104: Pump Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.4 Pump Troubleshooting Symptom: Material Does Not Dispense When the Pump is Activated Table 8-22 Basic Visual Pump Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Start Troubleshooting at the control box.
Page 105: Pump Electrical Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Pump Electrical Troubleshooting NOTE: Fig. 8-11 Pump Schematic while troubleshooting the pump electrical system. Table 8-23 Pump Electrical Troubleshooting Step Possible Cause If . . . • Yes, go to Step 2. Is the Hose Temperature at or above 325°F? •...
Page 106: Table 8-24 Pump Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-24 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . Is there 12 Vdc between the trigger “RED” • Yes, go to Step 3c. wire (the second red trigger wire) going •...
Page 107: Table 8-25 Pump Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-25 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, go to Step 6. Move back to the control box. • No, check for a broken wire or loose wire Is there 12 Vdc between the pump relay base #14 terminal “GRN/WHT-CH1-M”...
Page 108: Pump Hydraulic Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-26 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, the electrical system for the agitator Unscrew the din plug center screw so you can pull the din plug up about 1/4", so you can check is working properly, go to Table 8-29...
Page 109: Table 8-27 Pump Electrical Troubleshooting (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-27 Pump Electrical Troubleshooting (continued) Step Possible Cause If . . . • Yes, check for a broken wire or poor wire Is there 12 Vdc between the "Mixer" toggle switch center post “RED-TH1-26”...
Page 110: Fig. 8-11 Pump Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-28 Pump Electrical Troubleshooting (continued) Detail View HOT OIL 43391 HOSE MAT' L 32513 BRN-TH1-9 CRANK COMPRESSOR BURNER LOCKOUT LOCKOUT PUMP FORWARD 51678 HOSE MATERIAL 51672 51691 BLK-2 RED-3 GRN/WHT-CH1-M RED-3...
Page 111: Table 8-29 Pump Hydraulic Troubleshooting
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Pump Hydraulic Troubleshooting Table 8-29 Pump Hydraulic Troubleshooting If… Step Possible Cause • Yes, go to Step 2. Does the coil magnetize when the din plug amber light is “ON”? •...
Page 112: Dpf And Regen Modes
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.5 DPF and Regen Modes This engine is equipped with an emissions control system that includes a “Diesel Particulate Filter” (DPF). This filter traps large soot particles during normal operation of the engine. Over time, the filter accumulates enough soot that it must be cleaned by running a “Regeneration”...
Page 113: Icons For The Regen Modes
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.6 Icons for the Regen Modes The following ICONS appear during the various REGEN modes: Diesel Particulate Filter (DPF) Lamp A Solid Lamp provides warning that DPF soot levels are increasing. A Flashing Lamp indicates that DPF soot levels have reached a critical DPF LAMP stage where a DPF Regen is required.
Page 114: Engine Diagnostic Trouble Codes (Dtc)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting 8.7 Engine Diagnostic Trouble Codes (DTC) How to use the Diagnostic Trouble Code Table The engine supplied on the Super Shot 125 Diesel 100CFM Compressor machine is capable of displaying Diagnostic Trouble Codes (DTC) on the engine control panel display.
Page 115: Table 8-31 Engine Dtc Table Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-31 Engine DTC Table PN 48000N (continued) SPN-FMI Area Status Crank angle error 7F8A1-7 Camshaft speed sensor 5B-3 Accelerator sensor 1 Error (high voltage) Error (low voltage) 5B-4 Accelerator sensor 1 Error (high voltage) 33-3...
Page 116: Table 8-32 Engine Dtc Table Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-32 Engine DTC Table PN 48000N (continued) SPN-FMI Area Status H-bridge output: Short-circuit with B86-3 Intake throttle actuator power supply H-bridge output: Short-circuit with GRD B86-4 Intake throttle actuator H-bridge output: Short-circuit with B87-3 Intake throttle actuator...
Page 117 Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-33 Engine DTC Table PN 48000N (continued) SPN-FMI Area Status Error (low voltage) AE7-1 EGR valve Stick error AE7-7 EGR valve Initialize error AE7-7 EGR valve Stick error AE7-7 EGR valve Initialize error...
Page 118: Table 8-33 Engine Dtc Table Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-34 Engine DTC Table PN 48000N (continued) SPN-FMI Area Status Regeneration defect (stationary 7F951-11 regeneration not operated) Maintenance (maintenance is not CB3-16 conducted during the regular time) Ash cleaning request 1 E88-16 DPF operation interface Ash cleaning request 2...
Page 119: Table 8-35 Engine Dtc Table Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 8 Troubleshooting Table 8-36 Engine DTC Table PN 48000N (continued) SPN-FMI Description 40181-4 Low oil pressure 40181-5 Low fuel level 40181-6 Under speed 40181-7 Over speed 40181-8 Low battery voltage 40181-9 High battery voltage 40181-10 Low coolant level...
Page 121: About The Illustrated Parts List
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.0 About the Illustrated Parts List The Illustrated Parts List (IPL) is designed to help technical service or maintenance personnel correctly identify orderable replacement parts. The figure and table titles reference the part number (PN) to which they apply. The PNs for each of the Super Shot 125 Diesel Compressor Melter machine models are as follows: •...
Page 122: Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.2 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid Fig. 9-1 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-2...
Page 123: Table 9-1 Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-1 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-1 25289 RECORD BOX 44832 PUMP / AGITATOR MOTOR ASSEMBLY 43727 CHAIN GUARD ASSEMBLY 52536N...
Page 124: Fig. 9-2 Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 26 27 Fig. 9-2 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-4...
Page 125: Table 9-2 Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-2 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-2 48000N 43.4 HP YANMAR ENGINE ASSEMBLY 48131N ISOMOUNT (ENGINE TO FRAME NOT SHOWN) 43821 HEAT GUARD...
Page 126: Fig. 9-3 Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Fig. 9-3 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-6...
Page 127: Table 9-3 Super Shot 125 Diesel (70 Cfm) Compressor Melter Skid (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-3 Super Shot 125 Diesel (70 CFM) Compressor Melter Skid (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-3 47247N FULL CLOSE SHOE BOX COVER 47277N COVER SHOE BOX ZINC PLATED 45420 HYDRAULIC VALVE ASSEMBLY...
Page 128: Tank Assembly
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.3 Tank Assembly Fig. 9-4 Tank Assembly: All Models ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-8...
Page 129: Table 9-4 Tank Assembly: All Models
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-4 Tank Assembly: All Models FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-4 43760 BEARING, FLANGED 43321 CHAIN DRIVE 44163 KEY, SPROCKET 44165 SPROCKET DRIVEN 43641 SHAFT, DRIVE PUMP 43753 SHAFT AGITATOR...
Page 130: Control Box Assembly, Pn 47252N
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.4 Control Box Assembly, PN 47252N Detail View RED-3 RED-1 YEL-CH1-E RED-1 BLK-1 WHT-CHI-H RED-EH3 RED-EH1 BLK-FUSE RED-1 PUR-EH4 RED-1 BRN-TH1-13 BRN-TH1-7 WHT-1 51678 32513 BLK-1 WHT/RED-1 WHT/GRN RED/WHT-TH1-26 TH1-17...
Page 131: Table 9-5 Control Box Assembly, Pn 47252N
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-5 Control Box Assembly, PN 47252N FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-5 51852 CONTACT BLOCK, N.O. 51665 CIRCUIT BREAKER, 15 AMP 50719 TOGGLE SWITCH, SPST ON-OFF 52338 TOGGLE SWITCH, SPDT ON-(ON) 46494...
Page 132: Engine Assembly: Pn 48000N
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.5 Engine Assembly: PN 48000N Fig. 9-6 Engine Assembly: PN 48000N ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-12...
Page 133: Table 9-6 Engine Assembly: Pn 48000N
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-6 Engine Assembly: PN 48000N FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-6 48147N AIR FILTER ELEMENT 48113N RESTRICTION INDICATOR 48143N FUEL FILTER, SECONDARY NEAR RADIATOR 48146N LOWER RADIATOR HOSE 48148N...
Page 134: Fig. 9-7 Engine Assembly: Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Fig. 9-7 Engine Assembly: PN 48000N (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-14...
Page 135: Table 9-7 Engine Assembly: Pn 48000N (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-7 Engine Assembly: PN 48000N (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-7 48141N ISOLATOR / ISOMOUNT, ENGINE FOOT 48136N COOLANT OVERFLOW BOTTLE 48162NW WRENCH, FUEL FILTER HOUSING 48100N BRACKET-RADIATOR LOWER DS SUPPORT 48161N...
Page 136: Hydraulic Control Valve Assembly: Pn 45420
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.6 Hydraulic Control Valve Assembly: PN 45420 Fig. 9-8 Hydraulic Control Valve Assembly: PN 45420 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-16...
Page 137: Table 9-8 Hydraulic Control Valve Assembly: Pn 45420
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-8 Hydraulic Control Valve Assembly: PN 45420 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-8 45418 VALVE, DIRECTIONAL REXROTH 45436 COIL, DIRECTIONAL VALVE REXROTH 45417 VALVE RELIEF 29897 FITTING, #8 ORB X #8 MALE JIC STR 45413...
Page 138: Material Flow Control Assembly: Pn 46060
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.7 Material Flow Control Assembly: PN 46060 Fig. 9-9 Material Flow Control Assembly: PN 46060 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-18...
Page 139: Table 9-9 Material Flow Control Assembly: Pn 46060
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-9 Material Flow Control Assembly: PN 46060 FIG. ITEM PART NO. DESCRIPTION QTY. 3/8” TUBE X 1/2” O-RING ELBOW Fig. 9-9 29869 46077 KNOB ONLY 45431 CARTRIDGE, FLOW CONTROL (WITH KNOB) 46060 HYDRAULIC FLOW CONTROL (NO FITTINGS)
Page 140: Pump/Mixer Motor Assembly: Pn 44832
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.8 Pump/Mixer Motor Assembly: PN 44832 Fig. 9-10 Pump/Mixer Motor Assembly: PN 44832 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-20...
Page 141: Table 9-10 Pump/Mixer Motor Assembly: Pn 44832
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-10 Pump/Mixer Motor Assembly: PN 44832 FIG. ITEM PART NO. DESCRIPTION QTY. 3/8” TUBE X 5/8” O-RING ADAPTOR Fig. 9-10 22029 22027 HYDRAULIC MOTOR, MIXER 44809 HYDRAULIC MOTOR, PUMP 1/2”...
Page 142: Diesel Burner Assembly: Pn 46380
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.9 Diesel Burner Assembly: PN 46380 BACK VIEW SIDE VIEW Fig. 9-11 Diesel Burner Assembly: PN 46380 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-22...
Page 143: Table 9-11 Diesel Burner Assembly: Pn 46380
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-11 Diesel Burner Assembly: PN 46380 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-11 41949 IGNITION TRANSFORMER 41870 CAD EYE (NOT SHOWN) 42335 DC CONTROLLER 41890 BLOWER MOTOR 41970 COUPLING, FUEL PUMP...
Page 144: Hydraulic Diagram: Pn 26663
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.10 Hydraulic Diagram: PN 26663 Fig. 9-12 Hydraulic Diagram: PN 26663 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-24...
Page 145: Table 9-12 Hydraulic Diagram: Pn 26663
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-12 Hydraulic Diagram: PN 26663 FIG. ITEM PART NO. DESCRIPTION Fig. 9-12 HYDRAULIC RESERVOIR TO HYDRAULIC PUMP SUCTION PORT 29885 FITTING, #20 ORB X #20 JIC 20GMVPLUS 20G-20FJX 20G-20FJX 30 HYDRAULIC HOSE 29888...
Page 146: Fig. 9-13 Hydraulic Diagram: Pn 26663 (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Fig. 9-13 Hydraulic Diagram: PN 26663 (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-26...
Page 147: Table 9-13 Hydraulic Diagram: Pn 26663 (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-13 Hydraulic Diagram: PN 26663 (continued) FIG. ITEM PART NO. DESCRIPTION Fig. 9-13 FLOW CONTROL VALVE “1” TO HYDRAULIC VALVE “PA” PORT 29897 FITTING, #8 ORB X #8 JIC 8M3K 8G-8FJX 8G-6FJX 16 HYDRAULIC HOSE 40311...
Page 148: Fig. 9-14 Hydraulic Diagram: Pn 26663 (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Fig. 9-14 Hydraulic Diagram: PN 26663 (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-28...
Page 149: Table 9-14 Hydraulic Diagram: Pn 26663 (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-14 Hydraulic Diagram: PN 26663 (continued) FIG. ITEM PART NO. DESCRIPTION Fig. 9-14 COMPRESSOR MOTOR TO COMPRESSOR VALVE “2” PORT 29819 FITTING, #12 ORB X #12 JIC 12M3K 12G-12FJX 12G-12FJX 23 HYDRAULIC HOSE 29900...
Page 150: Diesel Fuel Line Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.11 Diesel Fuel Line Schematic Fig. 9-15 Diesel Fuel Line Schematic ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-30...
Page 151: Table 9-15 Diesel Fuel Line Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-15 Diesel Fuel Line Schematic FIG. ITEM PART NO. DESCRIPTION QTY. 1. ENGINE RETURN LINE TO DIESEL FUEL TANK Fig. 9-15 ENG INJECTOR. HOUSING, #6 HOSE PUSH-ON REF.
Page 152: Fig. 9-16 Diesel Fuel Line Schematic (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Fig. 9-16 Diesel Fuel Line Schematic (continued) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-32...
Page 153: Table 9-16 Diesel Fuel Line Schematic (Continued)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-16 Diesel Fuel Line Schematic (continued) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-16 DIESEL TANK TO BALL VALVE FITTING, 1/4” MPT X 5/16 JIC ELBOW 26782 26767 FITTING, #5 HOSE PUSH-ON...
Page 154: Electrical Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.12 Electrical Schematic TRIGGER RED TRIGGER RED #4 MIXER #3 MIXER SENSOR BLACK FORWARD REVERSE SENSOR WHITE HEATER BLUE HEATER BLUE HEATER BLUE TRIGGER "RED-CH1-L" TRIGGER GRN/WHT-CH1-M" SENSOR "BLK-CH1-U"...
Page 155: Table 9-17 Electrical Schematic
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-17 Electrical Schematic FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-17 47498N HOSE CABLE ASSY, SS125DC100 38230N HARNESS - CHASSIS 38330N HARNESS - TANK 43886 CABLE ASSEMBLY, COMPRESSOR VALVE 52348N BATTERY CABLE, ENGINE TO GROUND LUG 52354N...
Page 156: Air Compressor Assembly: Pn 45345
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.13 Air Compressor Assembly: PN 45345 21 22 Fig. 9-18 Air Compressor Assembly: PN 45345 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-36...
Page 157: Table 9-18 Air Compressor Assembly: Pn 45345
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-18 Air Compressor Assembly: PN 45345 FIG. ITEM PART NO. DESCRIPTION QTY. FITTING, 3/4” NPT AIR HOSE Fig. 9-18 47488N 47690N 3/4” SAFETY CHECK VALVE (160-180) NIPPLE, 3/4”...
Page 158: Hydraulic Compressor Valve Assembly: Pn 45425
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.14 Hydraulic Compressor Valve Assembly: PN 45425 Fig. 9-19 Hydraulic Compressor Valve Assembly: PN 45425 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-38...
Page 159: Table 9-19 Hydraulic Compressor Valve Assembly: Pn 45425
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-19 Hydraulic Compressor Valve Assembly: PN 45425 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-19 45417 VALVE, RELIEF 45429 VALVE, LOGIC RELIEF 45426 COIL, SOLENOID VALVE 45424 VALVE, SOLENOID FITTING, #12 ORB X #10 JIC STRAIGHT...
Page 160: High Output Air Lance Pn: 47483N (Standard)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.15 High Output Air Lance PN: 47483N (standard) Fig. 9-20 High Output Air Lance PN: 47483N (standard) Table 9-20 High Output Air Lance PN: 47483N (standard) FIG. ITEM PART NO.
Page 161: High Output Air Lance With Water Separator Pn: 47491N (Optional)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.16 High Output Air Lance with Water Separator PN: 47491N (optional) Fig. 9-21 High Output Air Lance with Water Separator PN: 47491N (optional) Table 9-21 High Output Air Lance with Water Separator PN: 47491N (optional) FIG.
Page 162: Wand Assembly Pn 52200
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.17 Wand Assembly PN 52200 Fig. 9-22 Wand Assembly PN 52200 ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-42...
Page 163: Table 9-22 Wand Assembly Pn 52200
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-22 Wand Assembly PN 52200 FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-22 52204 COVER, WAND 50278 TIP GUARD, LONG CLAMP ON 52206 CORD ASSEMBLY HANDLE, WAND – RIGHT (W/INSERTS) 52201RN HANDLE, WAND –...
Page 164: Super Shot Flex Boom
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.18 Super Shot Flex Boom Fig. 9-23 Super Shot Flex Boom ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-44...
Page 165: Table 9-23 Super Shot Flex Boom
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-23 Super Shot Flex Boom FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-23 52532N HOSE HANGER 20144 3/8" CHAIN SHACKLE W/SCREW PIN 52510N BOOM ARM ASSY, SS FLEX BOOM 52531S BOOM STRUT - SERVICE PART 52520N...
Page 166: Engine Cover Assembly Pn: 48120N (Optional)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.19 Engine Cover Assembly PN: 48120N (optional) 5 6 7 Fig. 9-24 Engine Cover Assembly PN: 48120N (optional) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-46...
Page 167: Table 9-24 Engine Cover Assembly Pn: 48120N (Optional)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-24 Engine Cover Assembly PN: 48120N (optional) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-24 48120N OPTIONAL ENGINE COVER COMPLETE 45597 RUBBER T-HANDLE DRAW LATCH 48127N HINGE DOOR YANMAR 48128N RADIATOR FILL DOOR...
Page 168: Hot Air Lance (Optional)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List 9.20 Hot Air Lance (optional) Fig. 9-25 Hot Air Lance (optional) ©2022 by Crafco, Inc. All Rights Reserved………………...…………………………………Illustrated Parts List 9-48...
Page 169: Table 9-25 Hot Air Lance (Optional)
Super Shot 125 DC 70CFM EU Part Manual Chapter 9 Illustrated Parts List Table 9-25 Hot Air Lance (optional) FIG. ITEM PART NO. DESCRIPTION QTY. Fig. 9-25 45651 MIXING BLOCK 51401 NIPPLE, 1/4 NPT HEX VALVE, 1/4” BALL 29195 45656 AIR MIXER TUBE 45658 PROPANE TUBE W/ ORIFICE...
Page 171: Tools And Accessories
Super Shot 125 DC 70CFM EU Part Manual Chapter 10 Tools and Accessories 10.0 Tools and Accessories Crafco Sealing Foot/Protruded 27159 – 1/4” Protruding 27160 – 3/8” Protruding Crafco Applicator Disk 27162 – 3” Disk Assembly 27163 – 4” Disk Assembly 27164 –...
Page 172 Super Shot 125 DC 70CFM EU Part Manual Chapter 10 Tools and Accessories Crafco Pour Pot with Wheels - 40200 Crafco Heavy Duty Squeegee with Aluminum Handle - 27199 27195 – Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 –...
Page 173 Super Shot 125 DC 70CFM EU Part Manual Chapter 10 Tools and Accessories Crafco Low Velocity Heat Lance - 32259 Crafco Hand Torch W/ 20ft. Hose – 25012 W/ 12ft. Hose – 25016 W/ 50ft. Hose - 25021 ©2022 by Crafco, Inc. All Rights Reserved………………...………………………………..………………..Tools and Accessories 10-3...

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