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Bartlett RTC1000 Technical Manual

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The series 700 is Bartlett Instrument's seventh generation kiln controller board. New features
have been added and old features enhanced. All of the same basic functions for the RTC1000 have been
maintained. The RTC1000 kiln controller regulates the temperature in a kiln according to the program set
by the artist. The RTC1000 has two basic programming methods, Vary-Fire and Cone-Fire. Both methods
have new features that will be discussed. The series 700 can control a single zone or multi-zone kiln. The
series 700 is compatible with KISS (Kiln Interface Software System), which allows communication with
a person computer for programming, data collection, and graphing.
The SMT700 requires a 24V center-tap transformer. It connects to the board's bottom 3 quick
connects, labeled AC1, CENTER TAP, and AC2. The VA rating of the transformer is dependent on
the electrical load of the board and relays. The board requires approximately 80mA at 12V DC and a
relay typically requires approximately 140mA at 12V DC. Therefore, a three-relay system will
require a transformer with a minimum rating of 6VA. (500mA X 12 V DC = 6 VA)
The SMT700 has four 12V DC outputs. The four outputs are given power by a safety transistor.
The safety transistor is capacitor coupled to the microprocessor so it only powers the output
transistors when the microprocessor is operating correctly. Outputs 1, 2 and 3 respond to their
respective thermocouple inputs. Outputs 1, 2, and 3 are capable of driving a 500mA 12 VDC load.
Output 4 is an extra output that can be programmed to run a fan, alarm, or extra kiln section. Output 4
can drive on 150mA 12V DC load. The safety output powers on at the beginning of a firing and off at
the end of the firing. It is used to drive a safety relay that sends line power to the switching relays on
outputs 1, 2, and 3.
Output 4 is controlled by the AOP option. AOP functions differently when in cone fire or ramp hold.
In Cone Fire AOP will appear after the hold is set. When set to OFF, output 4 is activated during the
cone firing. At the end of firing output 4 shuts off. When AOP is set to ON, then output4 is activated
during both cone fire firing and cooling. It shuts off after the kiln has cooled to 150˚F (66˚C). In ramp
hold programs FAn will appear after SEG in programming. Output 4 can be turned on or off for each
segment of a ramp hold program.
The "hidden" menu allows you to program the number of thermocouples, enter a diagnostics
routine, set the shut off option for zone control, or set the helper PID parameter. To enter the "hidden"
menu, press "ENTER", "0", "0" and "rSEt" is displayed. Press "4", "4", "3" and "notC" will appear.
Continue to press "MENU" to scroll through the "hidden" options. When the option that you want to
set is displayed, press "ENTER".
RTC1000 – Technical Manual
General Description
POWER SUPPLY
OUTPUTS
HIDDEN MENU
1

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Summary of Contents for Bartlett RTC1000

  • Page 1 The series 700 is Bartlett Instrument’s seventh generation kiln controller board. New features have been added and old features enhanced. All of the same basic functions for the RTC1000 have been maintained. The RTC1000 kiln controller regulates the temperature in a kiln according to the program set by the artist.
  • Page 2 RTC1000 – Technical Manual Hidden Menu Options  notC Program number of thermocouples  dIAG Used to check if each section is connected to the right output heating.  For 2 and 3 zone controls when shutoff is “off”, the controller uses SHtO the average of all three t/c’s to shut off the kiln.
  • Page 3 ‘ENTER” NEW HIDDEN MENU OPTIONS These features have been added to the hidden menu of the RTC1000 kiln controller since upgrading to the series 700. Following is a short description of each feature and how to use the feature.
  • Page 4 The default value is 200 degrees Fahrenheit (93 degrees Celsius). If the circuit board temperature exceeds the error board temperature the RTC1000 will terminate the firing. This feature is for people that use their kilns in a small, enclosed space, and need to make sure the kiln room does not exceed a given temperature.
  • Page 5 The amperage diagnostics routine is now complete. The controller will return to idle. VOLTAGE CALIBRATION To display voltage using the RTC1000 kiln controller a calibration must be done. Before calibration make sure the relays and elements are connected.
  • Page 6 RTC1000 – Technical Manual 8. "CAL2" will be displayed. Enter your line voltage now using the keypad. This number will be used to calculate full load voltage. 9. Press ENTER key. 10. The voltage calibration routine is now complete. The controller will return to idle.
  • Page 7 RTC1000 – Technical Manual...
  • Page 8 RTC1000 – Technical Manual KISS KISS (Kiln Interface Software System) connects up to 50 controllers to a personal computer running Windows 95, or higher. KISS is an easy to use interface for programming and monitoring the controller from a computer. During the firing, the status screen will show the current program, current set point, current segment, firing time, and each zone temperature.