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Mag One™ by Motorola
Radio Series
Detailed Service Manual
6816102H01-A

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Summary of Contents for Motorola MAG ONE

  • Page 1 Mag One™ by Motorola Radio Series Detailed Service Manual 6816102H01-A...
  • Page 2: Computer Software Copyrights

    Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.
  • Page 3 Technical Information Updates As we continue to make engineering enhancements to our products, the information in our Service Manuals need to be updated accordingly. If you wish to be informed of these updates, kindly fill in and fax us your details.
  • Page 4 Service Manual Feedback Form We believe that reports from users provide valuable information for producing quality manuals. Kindly take a few moments to provide feedback on this manual. Thank you for your cooperation. Fax to: 6-04-6124944 The Technical Publications Coordinator, Media and Communications, R&D Department,...
  • Page 5: Document History

    DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition: Edition Description Date 6816102H01-A Initial Edition Mar. 2007...
  • Page 6 Notes...
  • Page 7: Safety Information

    RF energy exposure and provide simple procedures on how to control it. Please refer to the following websites for more information on what RF energy exposure is and how to control your exposure to assure compliance with established RF exposure limits: http://www.fcc.gov/oet/rfsafety/rf-faqs.html...
  • Page 8: Compliance With Rf Exposure Standards

    Exposure awareness can be facilitated by the use of a product label directing users to specific user awareness information. Your Motorola two-way radio has a RF exposure product label. Also, your Motorola user manual, or separate safety booklet includes information and operating instructions required to control your RF exposure and to satisfy compliance requirements.
  • Page 9: Operating Instructions

    RF energy. Aircraft When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in accordance with applicable regulations per airline crew instructions. Medical Devices...
  • Page 10: Operational Warnings

    Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle.
  • Page 11: Operational Cautions

    Operational Cautions Antennas Do not use any portable radio that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result. Batteries All batteries can cause property damage and/or bodily injury, such as burns, if a conductive material such as jewelry, keys, or beaded chains touches exposed terminals.
  • Page 12: Do Not Substitute Options Or Accessories

    A repair constitutes something done internally to the unit that would bring it back to its original condition. Items not considered as repairs are those in which an action is performed on a unit which does not require the outer casing of the unit to be opened in a manner that exposes the internal electrical circuits of the unit.
  • Page 13: Table Of Contents

    Safety Information ................... iii Section 1 INTRODUCTION 1.0 Scope of Manual....................1-1 2.0 Warranty and Service Support................1-1 2.1 Warranty Period and Return Instructions ............1-1 2.2 After Warranty Period..................1-2 2.3 Piece Parts ......................1-2 2.4 Technical Support ...................1-2 2.5 Further Assistance From Motorola ..............1-2 3.0 Radio Model Information..................1-3...
  • Page 14 Section 3 VHF BAND 1 (136–150 MHz) INFORMATION 1.0 RF Circuit Board and Schematic Diagram for VHF Band 1 (136–150 MHz) ..3-2 VHF Band 1 (136–150 MHz) Main Board Top Side..........3-2 VHF Band 1 (136–150 MHz) Main Board Bottom Side .........3-3 VHF Band 1 (136–150 MHz) Schematic Diagram ..........3-4...
  • Page 15: Section 1 Introduction

    Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/ repair or spare parts support out of warranty. Any "return for exchange" or "return for repair" by an authorized Motorola Dealer must be accompanied by a Warranty Claim Form.
  • Page 16: After Warranty Period

    Technical Services (MTS). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly.
  • Page 17: Radio Model Information

    Radio Model Information Radio Model Information The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages. The example below shows one portable radio model number and its specific characteristics.
  • Page 18: Radio Features

    Radio Features Radio Features Rx Frequency • The following are features your radio has. Tx Frequency • Normal Operation RX TPL/DPL/IDPL • TX TPL/DPL/IDPL • Rx/Tx • User Defined PL (TPL1, TPL2, TPL3) • Radio-CPS-Radio Cloning • Squelch Type •...
  • Page 19: Section 2 Theory Of Operation

    General Description The radio comprises of one main PCB. This main PCB contains the RF and digital circuits. The VHF/ UHF compliant handheld transceivers consists of a receiver, a transmitter, a phase-locked loop (PLL) frequency synthesizer, control circuits and power supply circuits.
  • Page 20: First Mixer

    Squelch U201 has a filter that filters noise and has an internal amplifier that amplifies the noise to make it a DC voltage in order to control the squelch system. So, if the noise level is under a threshold, the microprocessor (U101) in the radio detects the DC level and un-mutes the radio.
  • Page 21: Transmitter System And Pll Synthesizer

    Pass Filter, Antenna Switch and an Auto-Power Control. TX Power Stage The TX VCO output signal is channeled by the TX power stage via an attenuator. The attenuator is pie style resister attenuator, and is used for isolation between the VCO and power amplifiers.
  • Page 22: Auto-Power Control

    U401 is passed to Q404 and Q405 which then produce a constant power output to the antenna. If the current is changed due to a change of battery voltage or load, the APC controls gate voltage of Q403 and the collector voltage of Q401,402 to keep the TX power stable.
  • Page 23: Audio And Control Circuit

    (SW/VOL1) and is amplified to a sufficient level to drive a loud speaker by U601 Audio AMP. U601 has mute/un-mute function by the audio-mute control in CPU. If U601 pin 2 is low, the audio amplifier goes into active mode. If pin 2 is high, the IC goes into mute mode.
  • Page 24: Rx Sub-Audible Decode Circuit

    RX Sub-Audible Decode Circuit The filter U202 is a 260Hz 8 order LPF to pass CTCSS, DCS signals and to block any other signals. The signals that pass the LPF filter changes this sub-tone to logic signals in the Q208 pass comparator (U202-D) so that the microprocessor can decode the CTCSS and DCS correctly.
  • Page 25: Section 3 Vhf Band 1 (136-150 Mhz) Information

    Section 3 VHF BAND 1 (136–150 MHZ) INFORMATION...
  • Page 26: Rf Circuit Board And Schematic Diagram For Vhf Band 1 (136-150 Mhz)

    RF Circuit Board and Schematic Diagram for VHF Band 1 (136–150 MHz) RF Circuit Board and Schematic Diagram for VHF Band 1 (136–150 MHz) VHF Band 1 (136–150 MHz) Main Board Top Side...
  • Page 27: Vhf Band 1 (136-150 Mhz) Main Board Bottom Side

    RF Circuit Board and Schematic Diagram for VHF Band 1 (136–150 MHz) VHF Band 1 (136–150 MHz) Main Board Bottom Side...
  • Page 28: Vhf Band 1 (136-150 Mhz) Schematic Diagram

    RF Circuit Board and Schematic Diagram for VHF Band 1 (136–150 MHz) VHF Band 1 (136–150 MHz) Schematic Diagram...
  • Page 29: Section 4 Vhf Band 2 (150-174 Mhz) Information (150-174 Mhz)

    Section 4 VHF BAND 2 (150–174 MHZ) INFORMATION (150–174 MHZ)
  • Page 30: Rf Circuit Board And Schematic Diagram For Vhf Band 2 (150-174 Mhz)

    RF Circuit Board and Schematic Diagram for VHF Band 2 (150–174 MHz) RF Circuit Board and Schematic Diagram for VHF Band 2 (150–174 MHz) VHF Band 2 (150–174 MHz) Main Board Top Side...
  • Page 31: Vhf Band 2 (150-174 Mhz) Main Board Bottom Side

    RF Circuit Board and Schematic Diagram for VHF Band 2 (150–174 MHz) VHF Band 2 (150–174 MHz) Main Board Bottom Side...
  • Page 32: Vhf Band 2 (150-174Mhz) Schematic Diagram

    RF Circuit Board and Schematic Diagram for VHF Band 2 (150–174 MHz) VHF Band 2 (150–174MHz) Schematic Diagram...
  • Page 33: Section 5 Uhf Band 1 (403-425 Mhz) Information

    Section 5 UHF BAND 1 (403–425 MHZ) INFORMATION...
  • Page 34: Rf Circuit Board And Schematic Diagram For Uhf Band 1 (403-425 Mhz)

    RF Circuit Board and Schematic Diagram for UHF Band 1 (403–425 MHz) RF Circuit Board and Schematic Diagram for UHF Band 1 (403–425 MHz) UHF Band 1 (403–425 MHz) Main Board Top Side...
  • Page 35: Uhf Band 1 (403-425 Mhz) Main Board Bottom Side

    RF Circuit Board and Schematic Diagram for UHF Band 1 (403–425 MHz) UHF Band 1 (403–425 MHz) Main Board Bottom Side...
  • Page 36: Uhf Band 1 (403-425 Mhz) Schematic Diagram

    RF Circuit Board and Schematic Diagram for UHF Band 1 (403–425 MHz) UHF Band 1 (403–425 MHz) Schematic Diagram...
  • Page 37: Section 6 Uhf Band 2 (450-470 Mhz) Information

    Section 6 UHF BAND 2 (450–470 MHZ) INFORMATION...
  • Page 38: Rf Circuit Board And Schematic Diagram For Uhf Band 2 (450-470 Mhz)

    RF Circuit Board and Schematic Diagram for UHF Band 2 (450–470 MHz) RF Circuit Board and Schematic Diagram for UHF Band 2 (450–470 MHz) UHF Band 2 (450–470 MHz) Main Board Top Side...
  • Page 39: Uhf Band 2 (450-470 Mhz) Main Board Bottom Side

    RF Circuit Board and Schematic Diagram for UHF Band 2 (450–470 MHz) UHF Band 2 (450–470 MHz) Main Board Bottom Side...
  • Page 40: Uhf Band 2 (450-470 Mhz) Schematic Diagram

    RF Circuit Board and Schematic Diagram for UHF Band 2 (450–470 MHz) UHF Band 2 (450–470 MHz) Schematic Diagram...
  • Page 41: Section 7 Uhf Band 4 (490-512 Mhz) Information

    Section 7 UHF BAND 4 (490–512 MHZ) INFORMATION...
  • Page 42: Rf Circuit Board And Schematic Diagram For Uhf Band 4 (490-512 Mhz)

    RF Circuit Board and Schematic Diagram for UHF Band 4 (490–512 MHz) RF Circuit Board and Schematic Diagram for UHF Band 4 (490–512 MHz) UHF Band 4 (490–512 MHz) Main Board Top Side...
  • Page 43: Uhf Band 4 (490-512 Mhz) Main Board Bottom Side

    RF Circuit Board and Schematic Diagram for UHF Band 4 (490–512 MHz) UHF Band 4 (490–512 MHz) Main Board Bottom Side...
  • Page 44: Uhf Band 4 (490-512 Mhz) Schematic Diagram

    RF Circuit Board and Schematic Diagram for UHF Band 4 (490–512 MHz) UHF Band 4 (490–512 MHz) Schematic Diagram...
  • Page 46 *6816102H01* 6816102H01-A © 2007 by Motorola, Inc. All rights reserved. Motorola Technology Sdn. Bhd. (Co. No. 455657-H) Plot 2, Bayan Lepas Technoplex Industrial Park Mukim 12 S.W.D. 11900 Penang, Malaysia. Printed in Malaysia. March 2007.

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