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• This service manual was compiled for use when repairing the LS-2220, 2720 Zigzag Stitch Sewing Machines. • Use this manual, together with the Parts Catalog, when making repairs. • This manual was written based on the most up-to-date product specifications at the time of printing. Some machine specifications may have been changed to improve the quality of the product.
CONTENTS Removing order of covers ............................ 1 Clearance between the needle and the shuttle hook point (Shuttle race position)........2 Clearance between the shuttle driver and the race way ................... 3 Needle swing (Parabola) ............................4 Needle down centering ............................5 Loop lift ..................................
Removing order of covers • Remove accessory table (A). • Loosen and remove the screw then remove the face plate (B). • Loosen and remove the screws then remove the front cover (C). • Loosen and remove the screws lower the presser foot lifter, then remove the rear cover (D). - 1 -...
Clearance between the needle and the shuttle hook point (Shuttle race position) Standard • The shuttle race should be positioned correctly with respect to the turning direction of the shuttle race.. • Clearance between the needle and the shuttle hook point should be 0.02 to 0.1mm. Adjustment •...
Clearance between the shuttle driver and the race way Standard • The shuttle driver should rotate smoothly, no play should be felt in the race way. Adjustment 1. Loosen setscrews of the driver shaft gear 2. Adjust the clearance of the driver shaft 3.
Needle swing (Parabola) Standard When the pattern selection dial is set at 4 (Zigzag), the needle swing should be 0.05 mm or less while the needle moves down from the needle plate to its lowest position. While the needle moves up from its lowest position to the needle plate, the needle swing should be 0.15 mm or less.
Needle down centering Standard • When the pattern selection dial is set at 4 (Zigzag), the needle should move within a range of 5.0 to 5.4 mm across the needle plate. When the needle is lowered, it should not be too close to either the left or right edge of the needle plate hole.
Loop lift Standard • When the pattern selection dial is set at 4 (Zigzag) and the needle is raised 1.7 to 2.1 mm from its lowest position on the left side, the shuttle hook point should align with the side of the needle. Adjustment 1.
Height of the needle bar Standard • When the pattern selection dial is set at 4 (Zigzag), and the needle is on the right side and contacts the shuttle hook, the clearance between the top of the needle eye and shuttle hook point should be within 0.8 and 1.2 mm.
Tension of the timing belt Standard • The belt should slacken approx. 4 - 6mm under a 2N (200g) load. Adjustment 1. Loosen the setscrews on the motor holder 220/240V. 2. Loosen the nuts on the motor holder 120V. 3. Move the motor to make adjustment.
Height of the feed dogs Standard • The feed dog teeth should be 0.9 - 1.1mm above the needle plate at the highest position. Adjustment 1. Loosen the setscrew on the vertical feed arm 2. Loosen the fixation screw of the eccentric nut 3.
Height of the presser bar Standard • The clearance between the presser foot and the needle plate should be between 6.0 and 6.5mm. Adjustment 1. Raise the presser foot. 2. Loosen the screw on the presser bar guide bracket. 3. Adjust the height of the presser bar. 4.
Adjusting the buttonhole’s left backward stitching and right forward stitching Standard • When a buttonhole is sewn using the b d setting on the pattern selection dial, the left backward stitching and right forward stitching should appear identical. Adjustment 1. Set the buttonhole adjustment dial to 0°. 2.
Adjusting the buttonhole’s right forward stitching width Standard • The width of the buttonhole’s right forward stitching should appear identical to that of the left backward stitching. (The difference should be less than 0.2 mm.) Adjustment 1. Install the darning plate onto the needle plate and lower the presser foot onto a piece of paper. 2.
Upper tension control dial Standard • A thread tension amount between 0.05 and 0.1N (5 and 10g) should be measured at dial position 0. Adjustment 1. Remove the tension dial sheet and the stopring 2. Remove the tension dial 3. Turn the adjusting nut left or right to make adjustment.
Bobbin Winding Standard • The bobbin should wound evenly, up to 75 - 85% of the outer diameter of the bobbin. Adjustment 1. Loosen the set screw of the pretension slightly. 2. Shift the pretension up or down until even winding is achieved. 3.
Adjustment of lower thread tension Standard Lower thread tension: 0.3 - 0.35N (30 - 35g) How to check the tension: Pull cotton thread #50 with tension gauge slowly. 1. Set cotton thread #50 in bobbin case and pull it with tension gauge. 2.
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HF885404-407 T1010134 Printed in Taiwan...
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How do you reattach the gear rack or toothed rack