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USER AND MAINTENANCE MANUAL
MAN00110-01-EN
This equipment has been designed in accordance with IEC 61010-1 and IEC 60825-1 safety
regulations to prevent operator accidents if correctly and properly used. However, no
engineering design can make this equipment safe if it is not used and maintained with due care
and according to standards. This manual must be carefully and thoroughly read before
performing any operation. Failure to follow the instructions and safety regulations can cause
damage to the operator and to the equipment.
O R O T I G S . p . A .
D o c u m e n t o d i p r o p r i e t à
a s o c i o u n i c o – V i a X X V A p r i l e 4 7 – 3 7 0 1 4 C A S T E L N U O V O d e l G A R D A ( V E R O N A ) I T A L Y
È vietata la riproduzione, anche parziale, di immagini, testi o contenuti senza autorizzazione (vedi normativa vigente).
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Related Manuals for OROTIG midi TECH
Summary of Contents for OROTIG midi TECH
- Page 1 USER AND MAINTENANCE MANUAL MAN00110-01-EN This equipment has been designed in accordance with IEC 61010-1 and IEC 60825-1 safety regulations to prevent operator accidents if correctly and properly used. However, no engineering design can make this equipment safe if it is not used and maintained with due care and according to standards.
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Page 2: Table Of Contents
USER AND MAINTENANCE MANUAL MAN00110-01-EN Contents General information ..........................4 Identification ................................4 Safety information ..........................5 General safety rules ..............................5 Protections................................... 7 Interlock contact ..............................7 Leather barrier ................................ 7 Resonator shutter ..............................7 Infra-red microscope filter ............................. 8 Welding chamber infra-red filter ........................... - Page 3 USER AND MAINTENANCE MANUAL MAN00110-01-EN Using the LASER welder ............................18 Display ............................... 19 Switching the device on ............................19 Emergency stop ................................ 19 Example of practical use ............................19 Display ..................................19 Use of the Rotary switch ............................23 Pump activation ..............................23 Operation of the accessories ..........................
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Page 4: General Information
Manufacturer: OROTIG S.p.A. Via dell’Elettronica, 5 37139 – Verona (VR), Italy Tel: +39 045 6400865, FAX +39 045 6401104 Email: info@orotig.com – web: www.orotig.com Equipment: MWOM0045 The equipment data plate contains information on product identification and its electrical specifications. O R O T I G S . p . A . -
Page 5: Safety Information
Stop the device immediately if a problem occurs or a burning smell is perceived, an abnormal noise is heard, abnormally hot parts are present or smoke is seen, etc. Electric shock or fire hazard. Contact OROTIG S.p.A. immediately. O R O T I G S . p . A . - Page 6 USER AND MAINTENANCE MANUAL MAN00110-01-EN The welding processes produce fumes and gases. Inhaling them can be hazardous to health. Keep the head away from the fumes. Do not inhale the fumes. Do not cover the vents on the equipment. Carefully read the instructions supplied concerning the various types of metals, detergents and protection gases.
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Page 7: Protections
USER AND MAINTENANCE MANUAL MAN00110-01-EN Protections All the safety measures that consist in the use of specific technical means (guards, safety devices) to protect persons from hazards that cannot be reasonably limited through design are considered as protections. Tampering with protections or any modification of the equipment can cause risks for the users and for other exposed persons. -
Page 8: Infra-Red Microscope Filter
USER AND MAINTENANCE MANUAL MAN00110-01-EN When the equipment is turned off, the shutdown procedure is performed, which closes the shutter; a check is then performed to ensure correct closure. Any anomalies will always be signalled on the display. Resonator shutter movements are detected by an infra-red sensor controlled by the movement of the motor shaft. -
Page 9: General Rules
USER AND MAINTENANCE MANUAL MAN00110-01-EN General rules Before proceeding with the normal equipment use, we recommend you check that it is in good working order and check that its parts are not defective or worn. If necessary, carry out all necessary maintenance operations. -
Page 10: Package Contents
USER AND MAINTENANCE MANUAL MAN00110-01-EN Package contents The following items are found in the package: GAS conveyor terminal LE100100 3 PZ Stainless steel plate 20x30, thickness SLXA1001 2 PZ 1.5 mm Glass slide AF45 @ 1064 nm D.40 1 ATE00043 1 PZ mm Laser protection LTS 2.0 and 2.5 hex wrenches... -
Page 11: Installation
USER AND MAINTENANCE MANUAL MAN00110-01-EN Installation Transport The indications contained in this paragraph must be observed when transporting the Laser Welder for: Storage • First installation • Relocation • The machine is normally supplied complete with special packaging that allows for easy transport and handling. Crates should be handled with lifting vehicles with due care and strictly respecting the direction indicated on the packaging. -
Page 12: Electric Connection
USER AND MAINTENANCE MANUAL MAN00110-01-EN Electric connection Before connecting the power cable, be sure to have a proper power outlet. Make sure that the electrical outlet of the mains supply is the Schuko type; and is dimensioned on the basis of the characteristics of the equipment. Make sure there is an Earth connection. -
Page 13: Equipment Specifications
USER AND MAINTENANCE MANUAL MAN00110-01-EN Equipment specifications Technical specifications Characteristics/Model MIDI TECH Power supply 115-230 VAC±10%, 1P + N + PE, 50/60Hz, 1.8kW Pulse power and 45 J at 8 mS duration Peak power 5.6 kW Average power 30 W... -
Page 14: Applied Standards And Directives
The protection gas recommended for the welding procedures Argon. Only use original Orotig S.p.A. parts and consumables. For technical assistance, contact Orotig S.p.A. Once the consumables have worn out, they must be replaced. Follow all of the prescriptions and the safety standards indicated in this manual. -
Page 15: Labels And Safety Devices
USER AND MAINTENANCE MANUAL MAN00110-01-EN Labels and safety devices: Emergency button. When pressed, disconnects the power supply from the device. ETI00361 2. LASER OPENING signal label (ETI00129): LASER OPENING. This label indicates the exit point of the LASER beam 3. LASER Emission Characteristics Label (ETI00693): This label provides information about the emission characteristics of the laser beam, including: The delivered energy (E) - Page 16 USER AND MAINTENANCE MANUAL MAN00110-01-EN 8. Water level warning label ETI00242 The following devices are used on the equipment: KG3 LASER radiation protection glass, under the microscope • Leather curtains for access to the welding chamber. • LASER radiation protective glass on inspection window •...
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Page 17: Operator Interface
USER AND MAINTENANCE MANUAL MAN00110-01-EN Operator interface Controls and signals Stereo microscope. 6. Liquid cooling system; do not cover the 2. Inspection window with filter for LASER vent, leave at least 5 cm between the beams at 1064 nm vent and the wall. (OPTIONAL). -
Page 18: Use
USER AND MAINTENANCE MANUAL MAN00110-01-EN See the Safety Information chapter before using the equipment. Recommendations Before proceeding with the normal equipment use, we recommend you check that it was correctly installed and in good working conditions. Check that its parts are not defective, damaged or worn; if necessary carry out all the necessary routine and extraordinary maintenance operations. -
Page 19: Display
USER AND MAINTENANCE MANUAL MAN00110-01-EN Display Switching the device on Move the power supply switch located on the rear panel of the device to position I. Wait until the display shows the PIN introduction screen. Emergency stop The emergency button (see page 14) is used to stop the device immediately. This button has a safety function;... - Page 20 USER AND MAINTENANCE MANUAL MAN00110-01-EN WORK SCREEN (access from the main menu) This menu appears after the operator has chosen the type of metal to be welded. Return to the MAIN MENU SCREEN (without deactivating the laser) Program library Information on the chosen metal or programme Active laser Machine settings...
- Page 21 USER AND MAINTENANCE MANUAL MAN00110-01-EN PROGRAMME LIBRARY This menu contains previously saved work programmes. PROGRAMME LIBRARY (selected programme) The screen shows previously saved parameters. It is possible to: Rename the programme (1) • Start the work session by pressing • START (2) Return to the PROGRAM LIBRARY MENU •...
- Page 22 USER AND MAINTENANCE MANUAL MAN00110-01-EN entered PIN is correct then you are asked to enter the new PIN (New 1); Enter the New PIN and press OK. You are now asked to confirm (New 2). Enter the PIN again and press OK. If the procedure has been carried out correctly, you will automatically return to the PIN Management Menu.
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Page 23: Use Of The Rotary Switch
USER AND MAINTENANCE MANUAL MAN00110-01-EN on again. Check for correct update via the Info Menu. Service: Password-protected menu accessible only to authorised device maintenance personnel. Date and Time: Through this screen you can set the time shown on the display when the machine is in stand-by mode. -
Page 24: Operation Of The Accessories
USER AND MAINTENANCE MANUAL MAN00110-01-EN Operation of the accessories Using the protection air/gas supplier All of the Laser Welders are supplied with: An anodised aluminium conical glass slide-holder with quick coupling for the gas/air pipe (2). • (OPTIONAL). A glass slide-holder flange without dispenser (3). •... -
Page 25: Maintenance
USER AND MAINTENANCE MANUAL MAN00110-01-EN Maintenance See the Safety Information chapter before proceeding. Every maintenance operation, even small, relative to the Laser Welder and electric plant, requires the intervention of qualified personnel. Only original spare parts can be used. Using non-original spare parts exempts the manufacturer from any liability. -
Page 26: Checking The Internal Filter
USER AND MAINTENANCE MANUAL MAN00110-01-EN Checking the internal filter Loosen the 4 screws shown in the photo and remove the grid. Clean by blowing with compressed air and vacuum the internal part where the fumes extractor fan is found. Failure to replace this filter can compromise operations of the equipment. Checking the air vents and grid Periodically vacuum the lateral air vents on the hood and the cooling fan grid. -
Page 27: Aligning The Shot On The Crosshair
USER AND MAINTENANCE MANUAL MAN00110-01-EN Lack of maintenance of the filters can compromise equipment performance. Do not cover the vents with cloths or other materials. Leave a space of at least 10 cm between the vents and the walls. The efficiency of the Laser Welder could be compromised. Aligning the shot on the crosshair WARNING! Inspect the inside of the welding chamber only through the relevant window. -
Page 28: Extraordinary Maintenance
Extraordinary maintenance Extraordinary maintenance is envisioned only following an anomaly. Consult the Diagnostics chapter for additional information Extraordinary maintenance may only be carried out by OROTIG S.p.A. personnel or authorised by the same. Recommendations For a good Laser Welder efficiency, we recommend: Installation in an environment not too hot and away from heat sources;... -
Page 29: Diagnostics
USER AND MAINTENANCE MANUAL MAN00110-01-EN Diagnostics Errors and warnings If one of the following messages appears on the display, operate as described in the "Solution" section of the message. Error 1: H2O flux failure Problem: The flow sensor does not detect any liquid in the cooling circuit Solution: Check the correct level of the liquid Check the water filter is not clogged... - Page 30 USER AND MAINTENANCE MANUAL MAN00110-01-EN Solution: Wait for the equipment to reset automatically, do not switch off, leave it on to quicken up the cooling process. If it does not take place automatically, contact the technical after-sales assistance WARNING! The equipment must NOT be installed in an environment that is too hot and away from heat sources;...
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Page 31: Note
USER AND MAINTENANCE MANUAL MAN00110-01-EN Note: © 2024 Orotig S.p.A. All rights reserved Revision: Issue date 27/06/2024 S.P. 07/08/2024 S.P. O R O T I G S . p . A . D o c u m e n t o d i p r o p r i e t à...
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