OROTIG EVO X Operator's Manual
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OROTIG EVO X Operator's Manual

Laser welder
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LASER welder
Operator Manual
This equipment has been designed in accordance with IEC 61010-1 and IEC 60825-1 safety regulations to prevent operator accidents
if correctly and properly used. However, no engineering design can make this equipment safe if it is not used and maintained with
due care and according to standards. This manual must be carefully and thoroughly read before performing any operation. Failure
to follow the instructions and safety regulations can cause damage to the operator and to the equipment.
MAN00075-06-EN

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  • Page 1 LASER welder Operator Manual This equipment has been designed in accordance with IEC 61010-1 and IEC 60825-1 safety regulations to prevent operator accidents if correctly and properly used. However, no engineering design can make this equipment safe if it is not used and maintained with due care and according to standards.

  • Page 2: Table Of Contents

    Contents General information ...................................... 4 Identification .........................................................4 Safety information ......................................5 General safety rules ......................................................5 Protections..........................................................7 Interlock contact......................................................7 Leather barri e r......................................................7 Resonator shutter ......................................................7 Infra-red microscope filter..................................................8 Welding chamber infra-red filter ..............................................8 Emergency button.....................................................8 Enabling key/PIN......................................................8 Hazardous areas and residual risks .................................................8 General rul e s.........................................................8 Before all use of the equipment................................................8 Transportation precautions..................................................8...
  • Page 3 Operator Manual Maintenance ......................................26 Periodic inspections.......................................................26 Checking the coolant....................................................26 Removing the liquid ......................................................26 Topping-up the liquid....................................................26 Checking the filters ......................................................27 Checking the rear filter ..................................................27 Checking the internal filter ................................................27 Checking the air vents and grid ..............................................27 Replacing the focal lens protective glass slide..........................................28 Aligning the shot on the crosshair................................................29 Checking alignment....................................................29 Correcting alignment....................................................29...

  • Page 4: General Information

    N ote indicates that the text provides additional information, explanations or helpful tips. Identification Manufacturer: OROTIG S.p.A. Via XXV Aprile 47 37014 – Cavalcaselle di Castelnuovo del Garda Tel: +39 045 6400865, FAX +39 045 6401104 Email: info@orotig.com – web: www.orotig.com Equipment: E200125O E200225O E200125L E200225L...

  • Page 5: Safety Information

    Immediately stop operations in the event of an unexpected event. Stop the device immediately if a problem occurs or a burning smell is perceived, an abnormal noise is heard, abnormally hot parts are present or smoke is seen, etc. Electric shock or fire hazard. Contact OROTIG S.p.A. immediately.
  • Page 6 Operator Manual The welding processes produce fumes and gases. Inhaling them can be hazardous to health. Keep the head away from the fumes. Do not inhale the fumes. Do not cover the vents on the equipment. Carefully read the instructions supplied concerning the various types of metals, detergents and protection gases. The equipment should ideally be installed in a large, specially dedicated room.

  • Page 7: Protections

    Operator Manual Protections All the safety measures that consist in the use of specific technical means (guards, safety devices) to protect persons from hazards that cannot be reasonably limited through design are considered as protections. Tampering with protections or any modification of the equipment can cause risks for the users and for other exposed persons. Interlock contact Description The interlock is a switch with normally closed contact, which must be positioned on the access door/s to the...

  • Page 8: Infra-Red Microscope Filter

    Operator Manual Infra-red microscope filter Description This filter is a 1.064 nm optical glass that is opaque to LASER radiation. It appears light grey and transparent to our eyes. It is inside the microscope. Purpose This filter protects the operator's eyes from leaks of LASER radiation along the optical path of the microscope. Operation Since it is opaque at the wavelength of 1.064 nm, it prevents the passage of LASER radiation.

  • Page 9: Packaging Precautions

    Operator Manual • Risk or danger Foreseen PPE Hand or limb crushing Reinforced gloves, protective overalls Abrasion, cut Reinforced gloves Vision damage due to projection of material Protective goggles and overalls Packaging precautions Keep the original packaging for future use. Always package the equipment for transport and/or handling.
  • Page 10 Operator Manual • Package contents The following items are found in the package: GAS conveyor terminal LE100100 3 PCS Stainless steel plate 40x30, thickness 1.5 mm SLXA1001 4 PCS Protective glass slide BK7 AR @ 1064 nm D.40 2 mm ATE00043 1 PCS Laser protection...

  • Page 11: Installation

    Operator Manual Installation Transport The indications contained in this paragraph must be observed when transporting the Laser Welder for: Storage • First installation • Relocation • The machine is normally supplied complete with special packaging that allows for easy transport and handling. Crates should be handled with lifting vehicles with due care and strictly respecting the direction indicated on the packaging.

  • Page 12: Electric Connection

    Operator Manual Electric connection Before connecting the power cable, be sure to have a proper power outlet. Make sure that the electrical outlet of the mains supply is the Schuko type; and is dimensioned on the basis of the characteristics of the equipment.

  • Page 13: Equipment Specifications

    "Non-declared uses”. The protection gas recommended for the welding procedures Argon. Only use original Orotig S.p.A. parts and consumables. For technical assistance, contact Orotig S.p.A. Once the consumables have worn out, they must be replaced. Follow all of the prescriptions and the safety standards indicated in this manual.

  • Page 14: Labels And Safety Devices

    Operator Manual Do not use toxic or inflammable gases such Hydrogen, Oxygen, Fluorine, Chlorine, every type of hydrocarbon gas, any mixture of Hydrogen Nitrogen. Do not use Nitrogen during welding. Do not put inflammable material along the LASER beam path. Don not use toxic materials or materials that emit explosive gases.
  • Page 15 Operator Manual UV light warning label ETI00519 The following devices are used on the equipment: • KG3 LASER radiation protection glass, under the microscope • Leather curtains for access to the welding chamber. LASER radiation protective glass on inspection window •...

  • Page 16: Operator Interface

    Operator Manual Operator interface Controls and signals Stereo microscope. Rear connections (see “Rear Connections” paragraph) Inspection window with filter for LASER beams at 1064 nm. Coolant level, for correct efficiency of the equipment: the Hands entrance. level MUST always be at maximum mark. Use double- Touch-screen display for setting welding parameters.

  • Page 17: Use

    Operator Manual See the Safety Information chapter before using the equipment. Recommendations Before proceeding with the normal equipment use, we recommend you check that it was correctly installed and in good working conditions. Check that its parts are not defective, damaged or worn; if necessary carry out all the necessary routine and extraordinary maintenance operations. Positioning and ergonomics Microscope eye pieces Remove the caps that protect the stereo microscope, insert the eyepieces and, once positioned in their seat, tighten the fixing screw.

  • Page 18: Display

    Operator Manual Display This section describes the practical use of the equipment and explains the LASER welder menu. Display Screens START SCREEN After having pressed the master switch, which is on the rear part of the machine (see page 16), the uploading screen will appear. Wait until the uploading bar is complete.
  • Page 19 Operator Manual ROTARY SWITCH Inside of the welding chamber, right handside, there is the rotary switch. This joystick allows the operator to move around the home parameters screen and select welding values by rotating left and right. Once a parameter is highlighted, push the rotary switch to open it and rotate the rotary to increase or decrease the value.
  • Page 20 MULTIMEDIA Mu sic: Entering Music section, it will be possible to play tracks previously loaded inside the USB flash of the EVO X. USB must be plugged on the back side of the display slot. V ideo: After pressed Video section, customer can access to Or otig folder in which EVO X video training is available, inside Re corded section instead, all the video saved by the camera record feature.
  • Page 21 Operator Manual MULTIMEDIA - MUSIC The musical content of the USB pendrive can be selected. This is already divided into Tracks, Artists and Albums. MUSIC PLAYER SCREEN By dragging the drop-down menu on the left edge of the screen towards the centre, the music player will appear from where it is possible to select the tracks desired, which have been previously uploaded onto the USB pendrive.
  • Page 22 It will be possible to rename the file as the operator wish or giving the default name by pressing its button. EVO X will save the default name as serial number, date and time.
  • Page 23 Operator Manual This section to modify each underground parameters of the camera, setting up the video grab in all the desirable ways. To reset the parameters to original values, press the name of the setting and hold it for 3 seconds. CAMERA PARAMETERS Select this menù...

  • Page 24: Operation Of The Accessories

    (See figure 1 and Handrail Door (OPTIONAL) EVO X can be modified adding an handrail door with a chamber leaf (LAC10017) instead of the default protective tents. The side holes allow the operator to introduce the hands...
  • Page 25 When middle door is closed machine works normally, when the door is opened instead, EVO X stops, sending WARNING N°15 message and protecting the room from possible LASER emission.

  • Page 26: Maintenance

    Operator Manual Maintenance See the Safety Information chapter before proceeding. Every maintenance operation, even small, relative to the Laser Welder and electric plant, requires the intervention of qualified personnel. Only original spare parts can be used. Using non-original spare parts exempts the manufacturer from any liability. Periodic inspections Check the integrity of the LASER radiation safety glass on the KG3 inspection window and the leather curtains for hand access to the welding chamber daily;...

  • Page 27: Checking The Filters

    Operator Manual Checking the filters Checking the rear filter There is a removable metal mesh filter in the rear lower part of the machine, which must be cleaned every 3 months. To do this, loosen the clamping screws, slide the grid out, blow the filter and vacuum the internal seat.

  • Page 28: Replacing The Focal Lens Protective Glass Slide

    Operator Manual Replacing the focal lens protective glass slide Check the status of the glass slide inside the welding chamber at least once a month. To remove the glass slide support, loosen the 2 brass pawls indicated in the photo. If the glass slide is marked by sprays of metal, is scratched, cracked or broken, replace it with a new one (Code ATE00043).

  • Page 29: Aligning The Shot On The Crosshair

    Extraordinary maintenance is envisioned only following an anomaly or a large loss of power. Consult the Diagnostics chapter for additional information Extraordinary maintenance may only be carried out by OROTIG S.p.A. personnel or authorised by the same. Recommendations For a good Laser Welder efficiency, we recommend: Installation in an environment not too hot and away from heat sources;...

  • Page 30: Sanitisation

    Operator Manual Sanitisation IUVAPS. System by Orotig, air purification system. Thanks to this integrated device, the air present in the work environment is sucked up by the laser and undergoes strong decontamination; it is thus possible to re-introduce it healthy and purified, thanks to the combined irradiation with UVC 210/280 nm light and advanced filtration.

  • Page 31: Diagnostics

    Operator Manual Diagnostics Errors and Warnings If there is a problem on the machinery, which jeopardises its correct operation, an ERROR screen (RED) or a WARNING screen (YELLOW) will appear on the display. E RRORS: Machine block situations due to a series of malfunctions, which could damage it further. Never restore in automatic mode. They can be restored manually by pressing on the error message for a few seconds.
  • Page 32 Operator Manual W arning 9: Water temperature too high S ymptom: The temperature of the coolant is too high. S olution: Wait for the equipment to reset automatically, do not switch off, leave it on to quicken up the cooling process. If it does not take place automatically, contact the technical after-sales assistance.

  • Page 33: Note

    Operator Manual Note: © 2021 Orotig S.p.A. All rights reserved Revision: Issue date 12/02/2020 S.P. 07/08/2020 S.P. 26/08/2020 S.P. 08/09/2020 S.P. 24/09/2020 S.P. 10/11/2020 S.P. 01/04/2021 S.P.

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