KIRLOSKAR Geovator H-125 Operator's Manual And Parts List
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KIRLOSKAR Geovator H-125 Operator's Manual And Parts List

KIRLOSKAR Geovator H-125 Operator's Manual And Parts List

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Summary of Contents for KIRLOSKAR Geovator H-125

  • Page 2 Foreword Congratulations! We congratulate you for becoming a prestigious customer of Kirloskar Oil Engines Ltd. by purchasing Geovator. This manual contains important information on Safety, Operation & Maintenance. Please read it carefully and review it from time to time. Maintaining your Geovator according to the schedule given in this manual to help you keep your Geovator trouble free.

  • Page 3: Table Of Contents

    Warranty Registration Card ..........................41 Rotary Tiller PDI Card ............................43 Rotary Tiller Installation Worksheet........................47 “Mark ‘Kirloskar’ used in any form as Prefix or Suffix is owned by Kirloskar Proprietary Limited and Kirloskar Oil Engines Limited is the permitted user”...

  • Page 4: Identification / Serial No Plate

    1. IDENTIFICATION / SERIAL NO PLATE Each individual machine has an identification plate (A Fig. 4) indicating the following details: 1) Mark and address of the company 2) Model /Type of the machine 3) Serial number of the machine 4) Unloaded mass, in Kilograms 5) Mass full load, in Kilograms 6) Year of manufacture 7) Place of manufacture...

  • Page 5: Technical Information

    Technical Information 2.1. Dimensions Weight RPM, No of Blades...

  • Page 6: Noise Level

    2.2. NOISE LEVEL 1) No-load noise detection (UNI EN ISO 4254-1:2022): 2) Level of acoustic pressure: LpAm (A) dB........81,1 3) Level of acoustic power:LwA (A) dB..........97,4 1) Upper «3rd point» hitch. 2) Cardan shaft support. 3) Three-point coupling. 4) Speed reducer. 5) Side transmission unit.

  • Page 7: Safety And Warning

    3. SAFETY AND WARNING 3.1. WARNING SIGNALS 1) Before operating machine, carefully read the instruction book. 2) Before any operation of maintenance a/o adjustment, stop, brake the tractor on level ground, lower the machine to the ground and read the instruction book. 3.2.

  • Page 8: Warranty

    4.2. Terms and Conditions of Warranty Kirloskar Oil Engines Ltd., warrants to the retail purchaser of the Geovator that subject to the limitation specified here in below, the Company's Authorized dealer will repair or replace any part thereof found, in its opinion, to be defective in materials or workmanship.
  • Page 9 Repair or replacements will be performed by the facility of the Authorized Dealer/its branch dealer/its Authorized Service Center only, following delivery of the Product by the retail surcharge to the facility of the Authorized Dealer/its branch dealer/its Authorized Service Center. This Warranty shall not apply if the Product or any part thereof repaired or altered not in accordance with our standard repair procedure or by any person other than an Authorized Dealer/its branch dealer/its Authorized Service Centre.

  • Page 10: Safety And Accident Preventing Provisions

    5. SAFETY AND ACCIDENT PREVENTING PROVISIONS Pay great attention to the danger signal where indicated in this handbook. There are three types of danger signal: DANGER: This signal warns when serious injuries, death or long-term health risks would be caused by failure to correctly carry out the described operations.
  • Page 11 16) As indicated, couple the implement to a tractor of adequate power and configuration, using a device (lift) conforming to the prescriptions. 17) Take the utmost care during the implement coupling and release phases. 18) Any accessories for transport must be equipped with adequate signals and guards. 19) Never ever leave the driving seat whilst the tractor is moving.
  • Page 12 42) Only clean and grease the cardan shaft when the pto is disengaged, the engine off, the hand brake engaged and the ignition key removed. 43) Rest the cardan shaft on its stand when the machine is disconnected. 44) Refit the protective cap on the pto shaft after having dismantled the cardan shaft. 45) Lengthy use of the machine can, as secondary effect, overheat the over- drive and parts of the hydraulic circuit.

  • Page 13: Use Instructions

    6. USE INSTRUCTIONS 6.1. TRANSPORT If it becomes necessary to transport the machine for a long distance, it can be loaded onto a railway wagon or a truck. For this purpose, consult «Technical Features» for weight and specific dimensions. The latter are very useful to check the possibility of driving along all types of roads.

  • Page 14: Before Use

    Packer roller. Execute these installation operations with the utmost care. Refer to the list of parts in the Spare Parts Catalogue. In particular, apply the screw tightening torques as listed in the Chart. 6.3. BEFORE USE Before starting the machine, check that: - The machine is perfectly in order, that the lubricants are at the correct levels (see «Maintenance»...

  • Page 15: Hitching To The Tractor

    6.4. HITCHING TO THE TRACTOR The machine is coupled to the tractor with the cultivator on the ground. The ground area should be flat. All the machine can be attached to any tractor with a class 1 or 2 universal 3-point hitch. Depending on the precise dimensions of these two types of hitches, find the best position for the machine by moving the plates (1 Fig.8) along the square tubular and inserting the pin (2 Fig.8) in the holes corresponding to the correct diameter for the tractor’s parallel arms.

  • Page 16: Check The Lifting Capacity And Stability Of The Tractor To Which The Machine Is Hitched

    2) Lock the lift links using the relative chains and couplings parallel to the tractor. This operation must be carried out to prevent the machine from moving in a horizontal direction. 3) Engage the cardan shaft and check that it is perfectly locked on the pto. Check that the guard is free to turn and fix it with the relative latch.
  • Page 17 6.6. CARDAN SHAFT Cardan shaft adaption The Cardan shaft, supplied with the machine, is of standard length. Therefore it might be necessary to adapt the Cardan shaft. In that case, before doing anything, consult the Manufacturer for the eventual adaptation. Hitch the machine to the tractor and stabilize the tractor’s third point with the device installed for that purpose (bar, chain, etc.).
  • Page 18 If this is not sufficient, correct the way the top link of the hitch couples to the trac- tor or machine, as necessary, or at least considerably attenuate, the jolts to which the driveline shaft is subjected during the lifting phase. - If errors have been committed, disengage the tractor’s PTO before lifting the machine.

  • Page 19: Work Depth

    The cardan shaft can be equipped with safety clutch to protect the transmission components of the machine from stress and/or excessive overloads. The tilt of the cardan shaft must not exceed 10 degrees (Fig.6). The clutch is already pre- adjusted for average stress. If it slips too easily (and overheats), it will be necessary to evenly tighten all the nuts (1 Fig.20) that retain the springs.

  • Page 20: Chain Stretcher (Only For Chain Side Trans- Mission)

    Depth adjustment is made with the series of holes on the moving part of the vertical strut. 6.8. CHAIN STRETCHER (ONLY FOR CHAIN SIDE TRANS- MISSION) A special mechanical chain stretcher regulates the tension of the drive chain (1 Fig.25). If there is too much play, then you must loosen lock nut (2 Fig.25) and tighten screw (3 Fig.25) as much as necessary.

  • Page 21: Gearshift

    6.10. GEARSHIFT Machine is equipped with a gearshift (Fig.27), with one pair of gears. A variety of rotation speeds of the rotor can be obtained so that the needs of the operator can be better met. It is very useful for land which is uneven in that it makes rotary hoeing easy and at the same time allows the tractor to be maintained at a constant speed.

  • Page 22: In Work

    6.11. IN WORK Start work with the pto at running rate, gradually lowering the machine into the soil. Never excessively press down on the accelerator pedal when the pto is engaged. This could be very harmful for both the machine and the tractor itself. When choosing how much to break up the soil which is to be rotary hoed the following points must be considered: - the type of soil (mixed, sandy, clay etc.);...

  • Page 23: Parking

    DANGER DANGER FROM POSSIBLE THROWING OF OBJECTS. POSSIBLE SERIOUS INJURY OR DEATH. Stones or other sharp objects may be thrown up by the turning tines during the soil working phase. Always constantly check that there are no persons, children or domestic animals in the field of action of the machine. The operator must also pay attention to the above.

  • Page 24: Troubleshooting Hints For The Tractor Operator/Driver

    6.14. TROUBLESHOOTING HINTS FOR THE TRACTOR OPERATOR/DRIVER The following are some useful suggestions for problems which might arise during work. Insufficient depth a) Check the positioning of the two depth skids. b) Move forward more slowly as the power of the tractor may be insufficient. c) If the earth is too hard a second or third hoeing may be necessary.

  • Page 25: Maintenance

    7. MAINTENANCE The various routine servicing operations required are listed below along with a Maintenance table (which should be complied with) that briefly illustrates the operations, points and inspection frequencies. Lower running costs and longer machine life depend on constant and methodical compliance with these operations. DANGER DE CONTACT OU D’INGESTION DE SUBSTANCES NOCIVES.

  • Page 26: Every 400 Work Hours

    7.4. EVERY 400 WORK HOURS Change the oil in the in the gearbox or in the reduction unit and transmission casing by completely draining off the old oil through the drain plug under the reduction unit and through the transmission drain plug (4 Fig.35). When this operation is carried out, it is also advisable to demount and clean the clutch disks (if the cardan shaft has a clutch).

  • Page 27: Lubricants

    7.7. LUBRICANTS It is advisable to use KIRLOSKAR BRANDED SAE 85W/140 OIL or equivalent for the reduction unit (or gear box) and side transmission. It is advisable to use KIRLOSKAR BRANDED GR MU EP 2 GREASE or equivalent for all greasing points.

  • Page 28: Maintenance Interval

    7.8. Maintenance Interval...

  • Page 29: Inconveniences, Causes And Remedies

    7.9. INCONVENIENCES, CAUSES AND REMEDIES Inconveniences Causes Remedies Noise from the Unsuitable lifting couplings. Set the third point hitch parallel to the lower lifting links. transmission near the Limit the lifting travel. Lifting height too high. lifting devices. If the fault persists, disengage the PTO as the machine starts to lift. Lengthen or shorten the third point hitch so that the upper surface of the The rotary cultivator tilts to far forward rotary cultivator is parallel to the ground worked (the PTO connec- tions of...

  • Page 30: Spare Parts

    8. SPARE PARTS Spare parts should be ordered from your Dealer and should always include the following indications: Type, model and serial number of the machine. These data are punched on the data plate with which every machine is equipped (A Fig.4). Code number of the required spare part.

  • Page 31: Illustrated Spare Parts Catalogue

    9. Illustrated Spare Parts Catalogue...

  • Page 32: Frame And 3Rd-Point Unit

    FRAME AND 3RD-POINT UNIT 9.1.
  • Page 33 Ref Image Sr.No Part No Part Description Quantity TAB.010 KMR.00D1.011.0.00 FRAME H3 MOD.125C TAB.010 KMR.00D1.012.0.00 FRAME H3 MOD.145C TAB.010 KMR.00D1.013.0.00 FRAME H3 MOD.165C TAB.010 KMR.00D1.014.0.00 FRAME H3 MOD.185C TAB.010 KMR.00D1.015.0.00 FRAME H3 MOD.205C TAB.010 KMR.00D1.016.0.00 FRAME H3 MOD.125M TAB.010 KMR.00D1.017.0.00 FRAME H3 MOD.145M TAB.010 KMR.00D1.018.0.00...
  • Page 34 Ref Image Sr.No Part No Part Description Quantity TAB.010 KMR.COMN.329.0.00 BOLT M12X1,25X 50 U5738 10.9ZD TAB.010 KMR.COMN.262.0.00 BOLT M12X1,25X 60 U5738 10.9ZD TAB.010 KMR.COMN.333.0.00 BOLT M12X1,25X 30 U5740 10.9ZD TAB.010 KMR.COMN.334.0.00 BOLT M12X1,25X 35 U5740 10.9ZD TAB.010 Variant TAB.010 165 185 TAB.010 KMR.COMN.264.0.00 BOLT M14X1.5X45 U5740 8.8 ZN...

  • Page 35: Rotor Unit

    ROTOR UNIT 9.2.
  • Page 36 Sr.No Part No Part Description Quantity TAB.020 CIRCLIP - SEEGER RING D.100 X 3 KMR.COMN.272.0.00 U7437 C70 TAB.020 KMR.COMN.278.0.00 BEARING 6309 D45 D100 B25 TAB.020 KMR.COMN.357.0.00 DUO-CONE SEAL 5850 GNL TAB.020 KMR.COMN.276.0.00 O RING 148.82 X 3.53 NBR 70 TAB.020 KMR.COMN.331.0.00 BOLT M10X1,25X25 U5740 10.9DL TAB.020...

  • Page 37: Side Transmission

    SIDE TRANSMISSION 9.3.
  • Page 38 Pos. Part Description Quantity TAB.030 KMR.COMN.294.0.00 CENTER GEAR PIN ASSEMBLY TAB.030 KMR.COMN.269.0.00 NUT M 8X1,25 D980 10 ZN TAB.030 KMR.COMN.336.0.00 SCREW M8X1.25X25 U5739 10.9ZN TAB.030 KMR.00C1.005.0.00 WASHER 8.4X17X1.6 U6592 ZN TAB.030 KMR.COMN.248.0.00 COMPOSITE CARTER ASSEMBLY H TAB.030 KMR.COMN.271.0.00 SELF LOCKING NUT M35X1.5 T.4H TAB.030 KMR.COMN.358.0.00 OIL IN/OUT CAP M18X1,5...

  • Page 39: Gear Box

    GEAR BOX 9.4.
  • Page 40 Sr.No Part No Part Description Quantity TAB.040 KMR.COMN.267.0.00 BOLT M12X1.25X40 U5738 10.9ZD TAB.040 KMR.COMN.340.0.00 NUT M12X1.25 D980 10 ZN TAB.040 KMR.COMN.335.0.00 BOLT M12X1.25X 40 U5740 10.9ZD TAB.040 KMR.COMN.058.0.00 OUTER SPACER H125 TAB.040 KMR.COMN.060.0.00 OUTER SPACER H145 TAB.040 KMR.COMN.062.0.00 OUTER SPACER H165 TAB.040 KMR.COMN.064.0.00 OUTER SPACER H185...

  • Page 41: Cardan Shaft (F08010138)

    CARDAN SHAFT (F08010138) 9.5. Sr.No Part No Part Description Quantity TAB.050 KMR.COMN.282.0.00 FORK 1 3/8” Z6 LT TT35 MJ TAB.050 KMR.COMN.285.0.00 SPIDER ASSY 35X94 TAB.050 KMR.COMN.283.0.00 FORK WITH EXTERNAL PIPE TAB.050 KMR.COMN.287.0.00 COMPLETE PROTECTION TAB.050 KMR.COMN.284.0.00 FORK WITH INTERNAL PIPE TAB.050 KMR.COMN.286.0.00 SHEAR PIN ASSY 1 3/8”...

  • Page 42: Cardan Shaft (F08011853)

    CARDAN SHAFT (F08011853) 9.6. Sr.No Part No Part Description Quantity TAB.060 KMR.COMN.041.0.00 FORK 3/8Z6 LT *WN TAB.060 KMR.COMN.379.0.00 SPIDER ASSY TAB.060 KMR.COMN.380.0.00 FORK WITH EXTERNAL PIPE TAB.060 KMR.COMN.381.0.00 COMPLETE PROTECTION TAB.060 KMR.COMN.382.0.00 FORK WITH INTERNAL PIPE TAB.060 KMR.COMN.383.0.00 SHEAR PIN TAB.060 KMR.COMN.384.0.00 SCR.

  • Page 44: Warranty Registration Card

    10. Warranty Registration Card Geovator Warranty Card S. N Customer Copy Model Invoice Machine Application Code Machine No Invoice Date Tractor Model & HP: Warranty Start Date Warranty End Date Customer Details Name: Village: Pin: City: District: State: Country: Mobile Mail ID: I agree to abide by the condition printed on Warranty Card and Operations &...

  • Page 46: Rotary Tiller Pdi Card

    11. Rotary Tiller PDI Card GEOVATOR PRE DELIVERY INSPECTION CARD Dealer Copy Dealership Name: Dealer Code Machine Application Code and Serial No : Machine Model: Invoice No and Invoice Date: Installation & PDI Date: Measuring S.No Parameters Specification Observations Remarks Equipment Dimensional Parameters Distance...
  • Page 48 GEOVATOR PRE DELIVERY INSPECTION CARD Company Copy Dealership Name: Dealer Code Machine Application Code and Serial No : Machine Model: Invoice No and Invoice Date: Installation & PDI Date: Measuring S.No Parameters Specification Observations Remarks Equipment Dimensional Parameters Distance between Bracket As per Customer Requirement Measuring Tape...

  • Page 50: Rotary Tiller Installation Worksheet

    12. Rotary Tiller Installation Worksheet GEOVATOR INSTALLATION WORKSHEET Dealer Copy Application Code and Customer Name Serial No: Residential Address : Installation Date: Phone No I Mobile No Installation Location: Dealership Name Dealer Code: Dealer Address Invoice No and Date: Functions Explained & Demonstrated: Yes/ No:-- ...
  • Page 52 GEOVATOR INSTALLATION WORKSHEET Company Copy Application Code and Customer Name Serial No: Residential Address : Installation Date: Phone No I Mobile No Installation Location: Dealership Name Dealer Code: Dealer Address Invoice No and Date: Functions Explained & Demonstrated: Yes/ No:-- ...
  • Page 53 Notes...
  • Page 54 Manual Version: OMPC Geovator Light Version01 Dated 15-May-24 Part No:...

This manual is also suitable for:

Geovator h-145Geovator h-165Geovator h-185Geovator h-205

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