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KIRLOSKAR KMW Univator Operator's And Service Manual
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KIRLOSKAR KMW Univator Operator's And Service Manual

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Operator and Service Manual
Cum Spare Parts Catalogue
Farm Mechanisation Business Unit

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Summary of Contents for KIRLOSKAR KMW Univator

  • Page 1 Operator and Service Manual Cum Spare Parts Catalogue Farm Mechanisation Business Unit...
  • Page 3 A very warm Welcome!! “Mark bearing word 'KIRLOSKAR' in any form as a suffix or prefix is owned by Kirloskar Proprietary Ltd. and Kirloskar Oil Engines Ltd. is the Permitted User”...
  • Page 5 INDEX Sr. No. Description Page No. Univator Manual Identification Machine Specification and rotor speed chart Nomenclature Warranty Safety Notes Safety Regulations Safety Instructions Warning Signals Operating Information Before Use Connecting The Univator To The Tractor Instructions for Assembling the Cardan Shaft Cardan Shaft Adaption Changing Rotor Speed Adjustment of Working Depth...
  • Page 7 A Kirlsokar Group Company MADE IN INDIA “Mark bearing word ‘Kirloskar’ in any form as a suffix or prefix is owned by Kirloskar Proprietary Ltd. and ‘Kirloskar Oil Engines Ltd.’ is the Permitted User.” NAME & ADDRESS OF MANUFACTURER :- JLPL (MS.)

  • Page 8: Machine Specification

    UNIVATOR MANUAL MACHINE SPECIFICATION Basic Specifications* Univator Model Cutting Length Width Height Weight Blades Power Width (mm) (mm) (mm) (Kg) (Nos) (HP) KMW 1500 L 1516 1650 355* KMW 1600 L 1616 1769 KMW 1800 L 1816 1969 KMW 1500 H 1516 1650 KMW 1600 H...
  • Page 9 UNIVATOR MANUAL NOMENCLATURE Univator Front Side Univator Rear Side...

  • Page 10: Warranty

    UNIVATOR MANUAL WARRANTY Kirloskar Oil Engines Ltd., warrants to the retail purchaser of the Univator that subject to the limitation specified here in below, the Company's Authorized dealer will repair or replace any part thereof found, in its opinion, to be defective in materials or workmanship.
  • Page 11 UNIVATOR MANUAL The Retail Purchaser shall at all times use only those brands of lubricating oils, Ÿ lubricants or fuel which are approved in writing by the Company, for operating the products. The decision of the Company or the concerned Authorized Dealer in regard to the Ÿ...
  • Page 12 UNIVATOR MANUAL When the user failed to comply with the instructions in this operator's manual Ÿ The warranty is non-transferable and is valid for first retail purchaser of the product. In Ÿ case the product is sold by first retail customer to another person the warranty becomes void and Null The above Warranty is in lieu of all other Warranties express or implied, and no person, agent or representative of the Company is authorized to give any other warranties on the...

  • Page 13: Safety Notes

    SAFETY NOTES SAFETY REGULATIONS 2.1.1 A licensed driver should operate the machine 2.1.2 If any trouble occurs due to overload or sudden resistance (large stones), stop the tractor immediately and take out the Cardan shaft. Lift the Univator, detect the cause and remove the solid bodies.
  • Page 14 SAFETY NOTES WARNING SIGNALS 2.3.1 There are three types of signals: DANGER: This signal warns when serious injuries, death or long-term health risks would be caused by failure to correctly carry out the described operations. WARNING: This signal warns when serious injuries, death or long-term health risks could be caused by failure to correctly carry out the described operations.
  • Page 15 SAFETY NOTES Strictly comply with all the recommended accident preventing measures described in this booklet. Assembly of an implement on the tractor will shift the weights on the axles. It is therefore advisable to add weights to the front part of the tractor in order to balance the weights on the axles themselves.
  • Page 16 SAFETY NOTES 22) Before engaging the PTO, check that the RPM rate is that prescribed. Never exchange the 540 RPM rate for 1000 RPM. It is absolutely forbidden to stand within the operative range of the machine where there are moving parts. 23) Before leaving the tractor, lower the implement coupled to the lift unit, stop the engine, engage the hand brake and remove the ignition key from the control panel.
  • Page 17 SAFETY NOTES 40) Only clean and grease the Cardan shaft when the P.T.O. is disengaged, the engine off, the hand brake engaged and the ignition key removed. 41) Rest the Cardan shaft on its stand when the machine is disconnected. 42) Refit the protective cap on the P.T.O.

  • Page 18: Operating Information

    OPERATING INFORMATION BEFORE USE: BEFORE STARTING THE MACHINE, CHECK THAT 3.1.1 The machine is perfectly in order that the lubricants are at the correct levels (see «Maintenance» chapter) And that all parts subject to wear and deterioration are fully efficient. 3.1.2 Check the machine, correctly positioned for obtains the right working depth.
  • Page 19 OPERATING INFORMATION 3.3.8 The calibration of the Cardan joint clutch/Shear Bolt must also be checked to be sure that it carries out its, function correctly. It is advised to carry out this control at a specialized centre. The clutches/Shear Bolts on the Cardan shaft normally supplied by KOEL are calibrated to the maximum available load.
  • Page 20 OPERATING INFORMATION 3.4.4 Inspections in the raised position: Proceed with a lifting action (tractor P.T.O. disengaged). Ÿ The two tubes of the drive line shaft must not fully overlap. There must always be a Ÿ safety travel (D Fig.4) of at least 4 cm. The angles ( Fig.4) of the drivelines must not exceed 40°...
  • Page 21 OPERATING INFORMATION 3.5.2 Disconnect the Cardan shaft joint from the tractor's power take off (P.T.O). 3.5.3 Wait for the Gearbox to cool before carrying out any operation. Cooling time depends on previous use of the Univator before stopping and also on atmospheric conditions. 3.5.4 After having ensured that the gearbox is cooled, rest the Univator in the inclined position with the use of parking stand.
  • Page 22 OPERATING INFORMATION ADJUSTMENT OF WORKING DEPTHS Before using the Univator, it is necessary to adjust working depth. Skid Adjuster Depending on the soil & tractor condition, the 'Skid' position should be adjusted by the 'Skid Adjustor'. Changing the skid position will affect the rear bonnet setting. Hence, with working depth adjustment, also adjust the rear bonnet.
  • Page 23 MAINTENANCE, SERVICING & REPAIR 4.1. PRECAUTIONS BEFORE APPROACHING THE MACHINE, FOR ANY MAINTENANCE OR REPAIRS, IT IS COMPULSORY TO TAKE FOLLOWING PRECAUTIONS: 4.1.1. Stop the tractor on flat surface and rest the Univator on the flat surface. 4.1.2. Apply the tractor handbrake. 4.1.3.
  • Page 24 MAINTENANCE, SERVICING & REPAIR 4.3.6. Lubrication of Grease points. 4.3.7. Leakages of Oil/Grease 4.3.8. Blades – Broken/Worn Out/Bend 4.3.9. Any Damages 4.3.10. Any Cracks 4.4. PARKING : Comply with the following instructions in order to ensure that the machine remains stable when released from the tractor: 4.4.1.

  • Page 25: Troubleshooting

    TROUBLE SHOOTING Remedy Sr. No. Trouble Possible Causes Overload due to Cardan Shaft Reduce depth of tilling. hard/heavy soil. Shear pin shears off Overload due to High Reduce the working speed speed of machine. with the help of Change Gears. Passover the stony ground with Overload due to sudden implement lifted.
  • Page 26 TROUBLE SHOOTING Remedy Sr. No. Trouble Possible Causes Loose joints. Check all joints & tighten properly. Excessive noise Loose Fasteners Tighten Fasteners properly. Excessive Vibration Check 3P Hitch & Pin for proper Play in 3P Hitch Hole & Pin. clearance, correct/replace accordingly. Worn out Hoes/Blades.
  • Page 27 SPARE PARTS CATALOGUE UNIVATOR KMW H SERIES Model: KMW 1500 H, KMW 1600 H, KMW 1800 H, KMW 2100 H Univator Assembly KMW H Series...
  • Page 28 11 M18.1800.030.0.00 Assembling Rotor CX 1800 11 M21.0901.011.0.00 Assembling Rotor CX 2100 12 M15.1500.085.0.00 RV BLADE L 80-14.5X57 RH with Logo Kirloskar 13 M15.1500.086.0.00 RV BLADE L 80-14.5X57 LH with Logo Kirloskar 14 M12.1200.004.0.00 Assembling Mainframe CE 1200 14 M15.1500.040.0.00 Assembling Mainframe CE 1500 14 M16.1600.021.0.00 Assembling Mainframe CE 1600...
  • Page 29 SPARE PARTS CATALOGUE UNIVATOR ASSEMBLY: KMW H SERIES PART NO Description 1200 H 1500 H 1600 H 1800 H 2100 H 18 M16.1600.003.0.00 Assembling Reinforce For Gear box CM 1600 (GB-011J-X4=756.5) 18 M18.1800.155.0.00 Assembling Reinforce For Gear box CM 1800 (GB-011J-X4=854.5) 18 M21.0901.013.0.00 Assembling Reinforce For Gear box CM 2100 (GB-011J-X4=1004.5) 19 M15.1500.008.0.00 Top Gear Z 18 CM...
  • Page 30 SPARE PARTS CATALOGUE UNIVATOR ASSEMBLY: KMW H SERIES PART NO Description 1200 H 1500 H 1600 H 1800 H 2100 H 43 M15.1500.091.0.00 Spring For Shock Absorber CM 44 M15.1500.019.0.00 Junction For Shock Absorber CM 45 M15.1500.149.0.00 Arm For Bonnet Adjuster CM 46 M15.1500.151.0.00 Bush For Bonnet Adjustor Arm 47 M15.1500.018.0.00 Trailer Coupler Safety Pin...
  • Page 31 SPARE PARTS CATALOGUE UNIVATOR ASSEMBLY: KMW H SERIES PART NO Description 1200 H 1500 H 1600 H 1800 H 2100 H M15.1500.921.0.00 Bolt M12x1.25x40L-Class 8.8, FT,Zinc Plated M15.1500.921.0.00 Bolt M12x1.25x40L- Class 8.8, FT,Black Oxide M15.1500.925.0.00 Bolt M12x1.25x45L- Class 8.8, HT,Black Oxide M15.1500.236.0.00 Bolt M12x1.25X50LClass 8.8, HT,Black Oxide M15.1500.237.0.00 Bolt M12x1.25x55L-Class 8.8,...
  • Page 32 Safety Label No.① 150X75 108 M18.1800.151.0.00 Safety Label No.② 150X75 109 M18.1800.146.0.00 Safety Label No.③ 150X75 110 M18.1800.827.0.00 Lubricants 145X60 111 M18.1800.145.0.00 KMW UNIVATOR 808X180 112 M18.1800.143.0.00 PTO rpm 540 70X60 / “ PTO rpm 1000" 70X60 114 M12.1200.022.0.00 1200 148X53 114 M15.1500.241.0.00...
  • Page 33 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW H SERIES...
  • Page 34 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW H SERIES PART NO Description 1200 H 1500 H 1600 H 1800 H 2100 H 17.1 M15.1500.201.0.00 Gearbox Housing GB-011J 17.2 M15.1500.094.0.00 Bearing 30209 17.3 M15.1500.095.0.00 Circlip Type -B ,85x3t 17.4 M15.1500.169.0.00 Oil Seal 85x45x10 17.5 M15.1500.023.0.00 Bevel Pinion Z-14 For GB-011J 17.6 M15.1500.096.0.00 Bearing 30210 17.7 M15.1500.244.0.00 Shim For GB-011J...
  • Page 35 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW H SERIES PART NO Description 1200 H 1500 H 1600 H 1800 H 2100 H 17.26 M16.1600.006.0.00 Transmission Shaft CM 1600 Machining (GB-011J-X4=756.5) 17.26 M18.1800.015.0.00 Transmission Shaft CM 1800 Machining (GB-011J-X4=854.5) 17.26 M21.0901.016.0.00 Transmission Shaft CM 2100 Machining (GB-011J-X4=1004.5) 17.27 M15.1500.028.0.00 Pinion Shaft For GB-011J 17.28 M15.1500.954.0.00 Circlip Type -A ,45x2.5t...
  • Page 36 SPARE PARTS CATALOGUE UNIVATOR KMW L SERIES Model: KMW 1500 L, KMW 1600 L, KMW 1800 L Univator Assembly KMW L Series...
  • Page 37 M16.1600.001.0.00 Assembling Rotor CX 1600 M18.1800.030.0.00 Assembling Rotor CX 1800 M15.1500.085.0.00 RV BLADE L 80-14.5X57 RH with Logo Kirloskar M15.1500.086.0.00 RV BLADE L 80-14.5X57 LH with Logo Kirloskar M15.CX00.025.0.00 Assembling Mainframe CX 1500 M16.CX00.001.0.00 Assembling Mainframe CX 1600 M18.CX00.002.0.00 Assembling Mainframe CX 1800 M15.CX00.013.0.00...
  • Page 38 SPARE PARTS CATALOGUE UNIVATOR KMW L SERIES Model: KMW 1500 L, KMW 1600 L, KMW 1800 L PART NO DESCRIPTION 1500 L 1600 L 1800 L 27 M15.1500.232.0.00 O-Ring ID 42 mm x OD 46 mm 28 M15.1500.093.0.00 O-Ring ID 45 mm x OD 49 mm 29 M15.1500.089.0.00 Gasket for Gear Cover CM 30 M15.1500.070.0.00...
  • Page 39 SPARE PARTS CATALOGUE UNIVATOR KMW L SERIES Model: KMW 1500 L, KMW 1600 L, KMW 1800 L PART NO DESCRIPTION 1500 L 1600 L 1800 L 59 M15.1500.959.0.00 Bolt, Carriage M10x1.25x 30L -Class 8.8, Black oxide 60 M15.1500.235.0.00 Bolt M10x1.25x40L-Class 8.8,HT, Black Oxide M15.CX00.017.0.00 Bolt M12x1.25x25L-Class 8.8,FT,...
  • Page 40 98 M18.1800.819.0.00 Ring Spanner 17/19 99 M18.1800.821.0.00 Flat Spanner22/24 100 M18.1800.822.0.00 Pouch For Tools 101 M15.1501.041.0.00 Product Name Plate Kirloskar 102 M18.1800.945.0.00 Pop Rivets For Number Plate 103 M18.1800.142.0.00 "Safety Label No.①" 150X75 104 M18.1800.151.0.00 "Safety Label No.②" 150X75 105 M18.1800.146.0.00 "Safety Label No.③"...
  • Page 41 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW L SERIES...
  • Page 42 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW L SERIES PART NO DESCRIPTION 1500 L 1600 L 1800 L 17.1 M15.CX00.003.0.00 Gearbox Housing RT-020 17.2 M15.CX00.031.0.00 P. T. O. Drive Shaft For RT020 (2-Speed) 17.3 M15.CX00.094.0.00 Bearing 30207 17.4 M15.CX00.028.0.00 Pinion Shaft For RT020 (2-Speed) 17.5 M15.CX00.042.0.00 Bearing 32207 B 17.6 M15.CX00.023.0.00 Bevel pinion Z-13 For RT020 17.7 M15.CX00.096.0.00 Bearing 30209...
  • Page 43 SPARE PARTS CATALOGUE GEAR BOX ASSEMBLY KMW L SERIES PART NO DESCRIPTION 1500 L 1600 L 1800 L 17.34 M15.CX00.005.0.00 Change Gear Z-17 For RT020 Optional Optional Optional 17.35 M15.CX00.006.0.00 Change Gear Z-19 For RT020 Optional Optional Optional 17.36 M15.CX00.012.0.00 Change Gear Z-22 For RT020 Optional Optional...
  • Page 44 SPARE PARTS CATALOGUE CARDAN SHAFT ASSEMBLY...
  • Page 45 SPARE PARTS CATALOGUE CARDAN SHAFT ASSEMBLY PART NO DESCRIPTION M18.1800.816.0.00 Cardan Shaft (Complete Assembly) M15.1500.181.0.00 Cardan Shaft 21 SPL (Complete Assembly) 97.1 M18.1800.098.0.00 Spring Yoke for TT-38 Model 97.2 M15.1500.180.0.00 U.J.Cross - For TT38 Model 97.3 M18.1800.031.0.00 Qtr. Shaft : Simple Yoke & Outer Tube for TT38 Model 97.4 M18.1800.106.0.00 Guard Covers for TT38 Model 97.5 M18.1800.958.0.00...
  • Page 46 SPARE PARTS CATALOGUE COULTER WHEEL ASSEMBLY*...
  • Page 47 SPARE PARTS CATALOGUE COULTER WHEEL ASSEMBLY* PART NO DESCRIPTION M18.1800.205.0.00 COULTER WHEEL (Complete Assembly) M15.1500.245.0.00 Assembling Bearing Housing With Guide Pipe OS M15.1500.246.0.00 Coulter Wheel Guide Assy OS M15.1500.247.0.00 Coulter Wheel M15.1500.248.0.00 Coulter Wheel Mounting Shaft M15.1500.249.0.00 Oil Seal 42x62x12 M15.1500.251.0.00 Bearing 32206 M15.1500.252.0.00...

  • Page 48: Warranty Registration Card

    WARRANTY REGISTRATION CARD Customer Copy Univator Warranty Card Model : Machine Invoice No. Application Code Machine No : Invoice Date Tractor Model Warranty Warranty End Date Start Date & HP: Customer Details : Name: Village: Pin: City: District: Country: State: Mobile I Mail ID: I agree to abide by the condition printed on Warranty Card and Operations &...
  • Page 49 PRE DELIVERY INSPECTION CARD Dealer Copy UNIVATOR PRE DELIVERY INSPECTION CARD Dealership Name: Dealer Code : Machine Application Code and Serial No : Machine Model: Invoice No and Invoice Date: Installation & PDI Date: Measuring Specification Parameters Observations Remarks Equipment Dimensional Parameters Distance between Bracket As per Customer Requirement...
  • Page 50 PRE DELIVERY INSPECTION CARD Company Copy UNIVATOR PRE DELIVERY INSPECTION CARD Dealership Name: Dealer Code : Machine Application Code and Serial No : Machine Model: Invoice No and Invoice Date: Installation & PDI Date: Measuring Specification Parameters Observations Remarks Equipment Dimensional Parameters Distance between Bracket As per Customer Requirement...

  • Page 51: Installation Worksheet

    INSTALLATION WORKSHEET Dealer Copy UNIVATOR INSTALLATION WORKSHEET Application Code and Serial No: Customer Name : Residential Address : Installation Date: Mobile No : Installation Location: Dealership Name : Dealer Code: Dealer Address Invoice No and Date: Functions Explained & Demonstrated: Yes/ No:-- (Please Put ü...
  • Page 52 INSTALLATION WORKSHEET Company Copy UNIVATOR INSTALLATION WORKSHEET Application Code and Serial No: Customer Name : Residential Address : Installation Date: Mobile No : Installation Location: Dealership Name : Dealer Code: Dealer Address Invoice No and Date: Functions Explained & Demonstrated: Yes/ No:-- (Please Put ü...
  • Page 53 NOTES 10.0...
  • Page 54 NOTES 10.0...
  • Page 56 Toll Free No. +9120-2581 3208 | www.kmwagri.com | info@kirloskar.com *Mark bearing word 'Kirloskar' in any form as a suffix or prefix is owned by Kirloskar Proprietary Ltd. and Kirloskar Oil Engines Ltd. is the Permitted User Version: KOEL-JLPL\02\ Sep 20 *As continuous improvements are contemplated, the descriptions and illustrations mentioned are not binding and are subject to change without any notice.