KIRLOSKAR MEGA T Owner's Manual
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KIRLOSKAR MEGA T Owner's Manual

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KMW Mega T 12 LW - S

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Summary of Contents for KIRLOSKAR MEGA T

  • Page 1 KMW Mega T 12 LW - S...
  • Page 2 Services, in first year of purchase, requested to utilize our services according to the service maintenance schedule mentioned in the operator manual. This Manual Covers all variants of Mega T Series 12 HP LW - S Power Tiller’s Produced by KMW. Please refer relevant details only applicable for your Machine.
  • Page 5 OWNERS MANUAL Contents Sr. No. Description Page No. MEGA T Warranty Period and Warranty Policy Guide Lines 1.1 Warranty Period 1.2 Warranty Policy Guide Lines Warranty Registration Card / Sale Intimation Card Technical specifications—Mega T12LW - S Safety Precautions and DOS & DON’TS 4.1 Safety Precautions of MEGA T...
  • Page 6 Trouble Shooting Engine Troubleshooting Transmission Parts Catalogue 12.1 Engine Parts Catalogue 1-30 12.2 Transmission & Body Parts Catalogue 1-40 Service coupons and check list Paid service coupon and check list PDI Check list MEGA T Installation Worksheet KIRLOSKAR OIL ENGINES LIMITED...
  • Page 7 OWNERS Manual 1. MEGA T Warranty Period and Warranty Policy Guide Lines 1.1 Warranty Period Sl. No. Product Warranty Coverage Machine ( Engine, Transmission) 12 months from Date of Sale to First Purchaser Proprietary parts, Warranties for Proprietary parts are subject to...
  • Page 8 Date of Birth Customer Signature (I acknowledge that I have read, understood and I accept the Dealer's Seal & Signature warranty policy and terms.) • Dealer has to maintain the photo copy of the WRC (Company Copy) KIRLOSKAR OIL ENGINES LIMITED...
  • Page 9 OWNERS Manual...
  • Page 10 Engine oil sump capacity (L) 1.3 litre Air cleaner Oil Bath Type Fuel Tank Capacity (L) 8.0 Liters Transmission Make KOEL (Kirloskar Oil Engines Ltd.) No. of Gears 6 Forward + 2 Reverse Speed Chart (kmph) Low Range 1.72 3.13 3.93 1.43...
  • Page 11 OWNERS Manual Technical Specifications Main Clutch Type Multiplate clutch Clutch lining material Organic Clutch plate dia 160 mm Method of operation\By Hand lever on LHS Handle Bar Brake Transmission Brake optional available Parking Brake Provided on transmission Lever combined with Clutch actuating lever Actuation Method (by pulling towards rearmost position on the quadrant)
  • Page 12 Be in good health, sound mind and be not under the influence of any sort of intoxicants; b) Be adequately trained on Mega T, and when required; c) Obtain and read the operator’s manual before using the power Mega T for the first time; and when required.
  • Page 13 Take care not to apply steering lever LH/RH while driving up or down a slope with trailer. This will cause Mega T to swing in the opposite direction. c) Turn trailer at low speed as the application of side turn at high speed can cause the Mega T to swing around and operator to lose control.
  • Page 14 7. Never make a sudden turn at high speed. Never drive the Mega T at high speed in rough road. 8. Never place your hands, feet, or any part of your body near or under any moving part while the Mega T engine is running.
  • Page 15 OWNERS Manual 4.4 Recognize Decals Informations An important the safety incorporated into MEGA T is the warning and information decals found in various parts of the machine. Safety Decal Location of Decal Location: On Silencer Location of Decal: On LHS OF Upper Cover Plate Rototiller (LHS from Tail wheel)
  • Page 16 5. Location of Decal: On RHS OF Upper Cover Plate Rototiller (RHS from Driver Seat) 6. Location of Decal: On Upper Cover Plate Rototiller 7. Location of Decal: On Air Filter and On Engine Timing Gear Casing KIRLOSKAR OIL ENGINES LIMITED...
  • Page 17 OWNERS Manual 5. Equipment familiarization & Locations View 5.1 Equipment View: Mega T 12LW - S Description: 1. Air filter 2. Muffler 3. Steering Handle Assembly 4. Steering Control lever LH 5 Steering Control lever RH 6. Clutch & Parking Brake Lever 7.
  • Page 18 Mega T 12 LW- S Model 5.2 Chassis & Engine Number Plate for Mega T 12 LW - S Engine Number Plate Engine Model: P700 Rated RPM: 2400 Chassis Number Plate Model Name: KMW MEGA T 12LW - S P12.MS01 -12 HP Low Weight...
  • Page 19 OWNERS Manual 6. Controls familiarisation & Operating Instructions 6.1 Accelerator (Throttle) Control lever Accelerator (Throttle) Control lever is used to increase / decrease engine RPM. Increase Engine Off Position Decrease Engine Accelerator Control Lever To decrease engine RPM (fig-1) To increase engine RPM (fig-2) To decrease engine RPM, push the lever to To increase engine RPM, pull Lever to clockwise anti clockwise direction as shown in fig.
  • Page 20 (towards engine side) Caution Always keep CPBL in disengaged position before start of the engine. Always use the parking brake. KIRLOSKAR OIL ENGINES LIMITED...
  • Page 21 OWNERS Manual 6.3.1 Clutch Engage & Disengage Lever & Parking Brake Lever Parking brake is used to park the machine when it is not in use / at idle condition. • Clutch Disengage Position Clutch Engage Position Parking Position Slot 6.3.2 Parking Brake Position •...
  • Page 22 6.5.3 Rototiller Speed Selection Gears Select rototiller gear lever to LH • to low rpm speed of tiller shaft. Select rototiller gear lever to RH • to high rpm speed of tiller shaft. KIRLOSKAR OIL ENGINES LIMITED...
  • Page 23 OWNERS Manual 6.5.4 Side Power take off option (PTO) A power take-off or power take-off (PTO) is any of several methods for taking power from a power source, such as a running engine, and transmitting it to an application such as an attached implement or separate machines.
  • Page 24 Note: Don’t remove side cover plate & rubber fender, during field operations 6.5.7 Air cleaner Assembly Air cleaner Oil Bowl Please clean the air filter as per recommendation. • In Case machine is operating in dusty situations, needs to be clean after every operation. • KIRLOSKAR OIL ENGINES LIMITED...
  • Page 25 OWNERS Manual 6.5.8 Front Stand Stand, is a device to which bicycles can be securely attached to for parking purposes. Stand on position Stand-off position 7 Engine Starting Process Please use the handle to start the engine and rotate the handle in clockwise direction. •...
  • Page 26 Step-3 Press Speed control Knob, upwards to switch off engine Speed Control Knob 8. MEGA T adjustments and Settings 8.1 V – Belt Tension Adjustments Remove clutch pulley cover, to check transmission belt tension. • Check for excess or less slack by pressing all belts together.
  • Page 27 OWNERS Manual If found, loosen all engine mounting nuts with use of 19 mm spanner. • To adjust specified tension, move engine front or rear with the help of adjusting studs to achieve • required tension and tighten engine mounting nuts. Caution: Check transmission belt tension periodically to get better performance of machine and better life of belts.
  • Page 28 CBL lever end. • Step-3: After length adjustment, place clevis pin & tighten lock nut and insert split cotter pin. 8.3.2 Parking Brake adjustment Step-1 Step-2 Step-3 KIRLOSKAR OIL ENGINES LIMITED...
  • Page 29 Keep machine in straight position and check both steering lever for correct operation. • • Operate steering lever to disengage transmission from steering gears. Now try to move Mega T right • and left side. It should move freely. • If there is restriction in movement, then loosen steering lever locking nut. Now loosen steering cable locking nut and rotate it in clockwise or anti clockwise direction to adjust length.
  • Page 30 • Start the engine and loosen control yoke lever screw and hold cable. Now keep throttle lever at minimum position i.e. towards engine. Setting Screw Move speed control knob to obtain a stable idle, below the speed at which the tiller tines begin to • turn. KIRLOSKAR OIL ENGINES LIMITED...
  • Page 31 OWNERS Manual • Pull or stretch accelerator cable and retighten the screw. • Prepare the Accelerator assembly on engine side. • Join the cable through the nut, accelerator cable. • Keep Accelerator control assembly at lower most position. • Keep setting screw at mid position. •...
  • Page 32 • Checks needs only when abnormal noise observed from chain case box. • Chain tension is self-adjustable supported by auto adjustable tensioner. • To check noise, remove rototiller chain cover first inspect for any wear & tear. • If found any abnormality, consult our authorised dealers only. KIRLOSKAR OIL ENGINES LIMITED...
  • Page 33 OWNERS Manual 8.7.4 Rototiller Shaft Speed Changing Procedure • Operator can avail two different speeds of tiller shaft by interchanging chain sprocket. • Remove rototiller chain cover; remove sprocket circlip, rototiller transmission chain and sprockets. Interchange chain sprockets & reassemble the unit by reversing of remove process. •...
  • Page 34 Rototiller Shaft with Single Hole 8.8.2 Double hole blades with rototiller shaft for SCC Models (12 HP) Mix Mode Earthing-Up • Please follow blade mounting sequence on shaft as shown in fig. 8.8.3 Centralized rotor assembly (12 HP) KIRLOSKAR OIL ENGINES LIMITED...
  • Page 35 8.10 Rototiller Reverse Locking • While reversing Mega T, rototiller shaft should not rotate. • Locking mechanism is provided in machine to prevent it from rotating. • When transmission lever is kept in reverse slot, it moves reverse locking lever in neutral position, where it restricts the movement of rototiller Hi-Low lever.
  • Page 36 Grease on LH bearing housing on Rotor. Brake Fluid Grease, Seat height adjusting screw adjust tension of the side clutch Main clutch free play Parking Brake position adjustment Grease in Tail wheel hub C-Clean I-inspect R-Replace T-Torque A-Adjust L-Lubricate F-Fill/Top-up KIRLOSKAR OIL ENGINES LIMITED...
  • Page 37 300 Hrs. 9.4 Engine Maintenance 9.4.1 Engine Oil Change Procedure • Place MEGA T on flat surface, remove sump drain plug & engine oil filler cap. Drain out completely old/used oil and collect it in a container. • Open the drain plug through 19 mm spanner •...
  • Page 38 Step 2 - Start engine and keep it running for 5 minutes. • Step 3 – Switch off engine and wait till engine cools down. Open radiator cap and top up coolant/ • soft water if required. KIRLOSKAR OIL ENGINES LIMITED...
  • Page 39 OWNERS Manual 9.6 Air filter oil change & cleaning procedure Step 1 - Loosen air filter clamps, separate oil bath • bowl & filter element. Step 2 - Dispose old oil from bowl & wipe out dust • particles from bowl by use of clean cloth. Step 3 - Fill new recommended oil into the oil bath •...
  • Page 40 • Turn ON fuel supply knob. 9.8 Transmission oil change procedure Place MEGA T on flat surface & keep oil container • tray at bottom of gear box to collect old oil. • Drain out transmission oil by removing transmis- sion &...
  • Page 41 OWNERS Manual 9.9 Tyre Air Pressure Specification Chart • Drive Tyres air pressure: • For Field – 1.6 Kgf/cm • For Road – 2.0 Kgf/cm • Tail Wheel– 2.0 Kgf/cm 10. Troubleshooting Engine A. Engine Fails to Start Remedy Cause Check the fuel tank and the element of the fuel filter whether there is any water or dirt.
  • Page 42 Engaging Check Spring tension if found loose replace it. Fork Spring & Ball Damage Check balls if found damage replaces it. Rail & Fork bend Check Rail & Fork for bend / damages replace if required. KIRLOSKAR OIL ENGINES LIMITED...
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  • Page 62 P12.0101.927.0.PR KIRLOSKAR OIL ENGINES LIMITED...
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  • Page 79 STEERING CONTROLS, GEAR SHIFTING & HANDLE BAR FRAME P12.1508 DRIVE WHEEL ASSEMBLY P15.1601 TAIL WHEEL ASSEMBLY P12.1808 ROTOTILLER GEAR BOX P12.1951 ROTOTILLER TRANSMISSION & SHAFT ASSEMBLY P12.2051 ROTOTILLER COVER ASSEMBLY P12.2151 SHEETMETAL ASSEMBLY P12.2305 V- BELTS P15.0101.10 ELECTRICAL SYSTEM P12.220S KIRLOSKAR OIL ENGINES LIMITED...
  • Page 80 GEAR BOX ASSEMBLY  ...
  • Page 81 GEARBOX ASSEMBLY Sr. No. ITEM DESCRIPTION QTY. Sr. No. ITEM DESCRIPTION QTY. P12.0908.051.0.PR MAIN GEAR BOX HOUSING P12.0908.002.0.PR GEAR, COUNTER SHAFT P12.0908.034.0.PR SHAFT, GEAR INTERMEDIATE REDUCTION 2 P12.0908.015.0.PR GEAR, SECOND DRIVE P12.0908.007.0.PR GEAR INTERMEDIATE REDUCTION P12.0908.394.0.PR LOCKING PLATE P12.0908.098.0.PR SNAP RING P12.0908.003.0.PR GEAR, 1ST SPEED P12.0908.008.0.PR GEAR STEERING P12.0908.037.0.PR SHAFT, ROTOTILLER HI-LOW...
  • Page 82 BULL HOUSING ASSEMBLY LH...
  • Page 83 BULL HOUSING ASSEMBLY - LEFT Sr. No. ITEM DESCRIPTION P12.0908.057.0.PR HOUSING LH, BULL GEAR P12.0908.085.0.PR PAPER GASKET, BULL GEAR HSG. P15.0901.562.0.PR BEARING 6205 P12.0908.013.0.PR GEAR WITH BULL SHAFT P12.0908.069.0.PR BEARING 6206 P12.0908.009.0.PR Gear Main Reduction 50.501.28.000. CIRCLIP EXTERNAL - 28 MM P12.0908.014.0.PR DRIVE AXLE P12.0908.012.0.PR...
  • Page 84 BULL HOUSING ASSEMBLY RH...
  • Page 85 BULL HOUSING ASSEMBLY - RIGHT Sr. No. ITEM DESCRIPTION P12.0908.058.0.PR HOUSING RH, BULL GEAR P12.0908.085.0.PR PAPER GASKET, BULL GEAR HSG. P15.0901.562.0.PR BEARING 6205 P12.0908.013.0.PR GEAR WITH BULL SHAFT P12.0908.069.0.PR BEARING 6206 P12.0908.009.0.PR Gear Main Reduction 50.501.28.000. CIRCLIP EXTERNAL - 28 MM P12.0908.014.0.PR DRIVE AXLE P12.0908.012.0.PR...
  • Page 86 CLUTCH ASSEMBLY $...
  • Page 87 CLUTCH ASSEMBLY Sr. No. PART NO. DESCRIPTION P15.1001.215.0.PR PULLEY, THREE GROOVES CLUTCH P15.1001.221.0.PR CLUTCH SPRING P15.1101.062.0.PR 6206-Z BALL BEARING 50.502.62.000. 62 CIRCLIP FOR HOLE P15.1001.223.0.PR SEAL RING, DUST PROOFE P15.1001.222.0.PR SPRING, PRESSURE PLATE BOLT P15.1001.017.0.PR PRESSURE PLATE CLUTCH P15.1001.225.0.PR BOLT, PRESSURE PLATE P15.1001.012.0.PR FRICTION DISC SUB ASSLY P15.1001.026.0.PR...
  • Page 88 CHAIN TRANSMISSION CASE...
  • Page 89 CHAIN TRANSMISSION CASE Sr. No. ITEM DESCRIPTION P12.1108.054.0.PR BEARING SEAT RIGHT CHAIN TRANSMISSION P12.1108.084.0.PR GASKET, BEARING SEAT RIGHT P12.1108.051.0.PR HOUSING CHAIN TRANSMISSION P15.0901.561.0.PR BEARING 6204 P12.1108.101.0.PR BUSH CLUTCH SHAFT P12.1108.001.0.PR DRIVING SPROCKET CLUTCH P12.1108.002.0.PR SHAFT CLUTCH P12.0908.069.0.PR Bearing 6206 P12.1101.007.0.PR BUSH, LEVER,CLUTCH ACTUATION P12.1108.083.0.PR GASKET, BEARING SEAT LEFT...
  • Page 90 CHASSIS FRAME ASSEMBLY...
  • Page 91 BASEFRAME ASSEMBLY Sr. No. ITEM DESCRIPTION P12.1208.151.0.PR BASE FRAME ASSEMBLY 50.003.14.035. SET SCREW - M14X2X35 - 8.8 50.507.14.000. PLAIN PUNCHED WASHER - M14 50.505.14.000. SPRING WASHER - M14 50.006.12.000. NUT - M12X1.75 - GR.8 50.505.12.000. SPRING WASHER - M12 50.507.12.000. PLAIN PUNCHED WASHER - M12 50.010.12.035.
  • Page 92 TOP COVER ASSEMBLY...
  • Page 93 TOP COVER ASSEMBLY Sr. No. ITEM DESCRIPTION QTY. P12.1308.001.0.PR GEAR SHIFTER LEVER P12.1308.085.0.PR BALL, PIVOT SHIFTER LEVER P12.1308.052.0.PR COVER SHIFTER LEVER P12.1308.102.0.PR CLEVIS PIN WITH HEAD DIA. 6X50 50.001.03.020. SPLIT COTTER PIN - 2.5X20 P12.1308.003.0.PR GEAR SHIFTER LEVER ROTOTILLER 50.540.07.030. SPRING DOWEL PIN 4X30 50.003.06.016.
  • Page 94 THROTTLE, CLUTCH & BRAKE CONTROLS...
  • Page 95 THROTTLE CLUTCH AND BRAKE CONTROLS Sr. No. ITEM DESCRIPTION P15.1401.036.0.PR LEVER, CLUTCH / BRAKE 57.002.12.060. SET BOLT - M12X1.75X60 - 8.8 57.507.08.000. PLAIN PUNCHED WASHER - M8 P15.1401.041.0.PR PULL ROD ASSEMBLY P15.1401.061.0.PR CLEVIS PIN WITH HEAD DIA 8 x 25 P15.1401.054.0.PR SPRING, LEVER CONTROLS P15.1401.038.0.PR...
  • Page 96 STEERING CONTROL, GEAR SHIFTING & HANDLE BAR FRAME...
  • Page 97 STEERING CONTROL, GEAR SHIFTING & HANDLE BAR FRAME Sr. No. ITEM DESCRIPTION P15.1501.052.0.PR HANDLE GRIP P15.1501.802.0.PR HANDLE ASSLY RH P15.1301.032.0.PR CLEVIS PIN ARM JOINT P15.1501.013.0.PR DIA. 10X26 SLOTTED PIN WITH HEAD P15.1501.251.0.PR STEERING LEVER 57.507.08.000. PLAIN PUNCHED WASHER - M8 57.003.10.016.
  • Page 98 DRIVE WHEEL ASSEMBLY...
  • Page 99 DRIVE WHEEL ASSEMBLY Sr. No. ITEM DESCRIPTION QTY. P15.1601.004.0.PR TUBE 6-12 P15.1601.003.0.PR TYRE 6-12 P15.1601.005.0.PR SPLIT WHEEL 4 x 12 (Consists Sr. No. 4,5) P15.1601.006.0.PR RIM1 P15.1601.007.0.PR RIM2 57.003.10.025. SET SCREW - M10X1.5X25 - 8.8 57.505.10.000. SPRING WASHER - M10 57.006.10.000.
  • Page 100 TAIL WHEEL ASSEMBLY...
  • Page 101 TAIL WHEEL ASSEMBLY S.N. ITEM DESCRIPTION QTY. P15.1801.031.0.PR KNOB, TAIL WHEEL ADJUSTING P12.1808.104.0.PR ADJUSTING LEVER TAIL WHEEL 57.507.08.000. PLAIN PUNCHED WASHER - M8 57.505.08.000. SPRING WASHER - M8 PLATED 57.006.08.000. NUT- M8X1.25 - GR.8 57.507.06.000. PLAIN PUNCHED WASHER - M6 57.505.06.000.
  • Page 102 ROTOTILLER GEAR BOX ASSEMBLY...
  • Page 103 ROTOTILLER GEARBOX ASSEMBLY Sr. No. ITEM DESCRIPTION QTY. 50.006.14.000. NUT - M14X2 - GR.8.8 50.505.14.000. SPRING WASHER - M14 P12.1951.051.0.PR HOUSING ROTOTILLER GEAR BOX 50.401.08.020. DOWEL PIN 8X18 P12.1951.082.0.PR GASKET ARM SUPPORTING RIGHT P12.1951.053.0.PR HOUSING ROTOTILLER SHAFT RH P12.1951.081.0.PR GASKET 2, ARM SUPPORTING (RIGHT) P12.1951.003.0.PR SHAFT ROTOTILLER GEAR BOX P12.1108.089.0.PR...
  • Page 104 ROTOTILLER TRANSMISSION AND SHAFT ASSEMBLY &...
  • Page 105 ROTOTILLER TRANSMISSION AND SHAFT ASSEMBLY Sr. No. ITEM DESCRIPTION Sr. No. ITEM DESCRIPTION P12.2051.051.0.PR CASE ROTARY SIDE LH P12.2051.091.0.PR TENTIONER ASSEMBLY P12.2051.353.0.PR CASE BEARING ROTARY SHAFT P12.2051.159.0.PR ARM,TENSION PULLEY 50.003.12.035. SET BOLT - M12X1.5X35 - 8.8 P12.2051.105.0.PR BUSH , TENSION PULLEY 50.505.12.000.
  • Page 106 ROTOTILLER COVER ASSEMBLY.
  • Page 107 ROTOTILLER COVER ASSEMBLY Sr. No. ITEM DESCRIPTION P12.2151.161.0.PR UPPER COVER PLATE ASSEMBLY P12.2151.162.0.PR SIDE COVER ROTOTILLER LH P12.2151.163.0.PR SIDE COVER ROTOTILLER RH 57.003.08.020. SET SCREW - M8X1.25X20 - 8.8 57.507.08.000. PLAIN PUNCHED WASHER - M08 57.505.08.000. SPRING WASHER - M08 57.002.12.120.
  • Page 108 6+((7 0(7$/ $66(0%/<...
  • Page 109 SHEETMETAL ASSEMBLY Sr. No. ITEM DESCRIPTION P12.2301.103.0.PR RADIATOR COVER MTG PLATE P12.2301.108.0.PR TOP MTG PLATE GRILL LH 57.507.08.000. PLAIN PUNCHED WASHER - M8 57.505.08.000. SPRING WASHER - M8 PLATED 57.003.08.016. SET SCREW - M8X1.25X16 - 8.8 P12.2301.105.0.PR GRILL MESH RH 57.507.06.000.

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