KIRLOSKAR KMW MIN T 8 DLX Operator's Manual
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KIRLOSKAR KMW MIN T 8 DLX Operator's Manual

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Summary of Contents for KIRLOSKAR KMW MIN T 8 DLX

  • Page 5 1. MINT 8 DLX Warranty Period and Warranty Policy Guide Lines 1.1 Warranty Period Sl. No. Product Warranty Coverage 6 months or 250 operational hours whichever is earlier Machine ( Engine, Transmission) from Date of Sale to First Purchaser Proprietary parts, Warranties for Proprietary parts are subject to Like: respective manufactures as per their warranty policy...
  • Page 6 2. WARRANTY REGISTRATION CARD / SALES INTIMATION CARD MIN T Details Invoice No. Invoice Date Model Engine No. Frame No. Warranty Start Date Warranty End Date Use of MIN T Customer Details Name Village District City State Country Mobile / mail ID Date of Birth Customer’s Signature Dealer’s Seal &...
  • Page 8 2. Technical Specifications Power Weeder Specifications Product MIN T 8 D Model CC418 Bore X Stroke (mm) 86 x 72 Displacement (cc) Single Cylinder, Air Type cooled Diesel engine Power 7.5 hp Rated rpm 3000 High Idle rpm 3150 Type of Starting Recoil Type (Manual) / Electric Start 5 (3 forward + 2 reverse)
  • Page 9 3. Safety Precautions Do’s and Don’ts 3.1 Safety Precautions of MINT 8 DLX 1. Read and follow the owner’s manual and safety instructions carefully before operating. 2. Don’t allow children to use the machine. 3. In general all moving parts particular shafts & blades shall be treated as dangerous 3.2 DOs Training 1.
  • Page 10 c) Apply Grease/Oil to all link, pins and rivets. d) Check for tightness of all fasteners. g) Wash and clean the machine periodically. i) Keep Machine in level platform. J) During storage, and whenever the power unit is unattended, disengage the PTO (power take- off) and render the engine unstartable by disconnecting the battery.
  • Page 11 18. Don’t store the fuel in Closed (Unventilated atmosphere) and in area where source of flames or sharks are there. Don’t smoke while fueling 19. Don’t fuel a running or hot engine. Don’t loosen the fuel cap while engine is running. 20.
  • Page 12 5. Maintenance & Service-Operating Instructions 5.1 Recoil Starter Grip Pulling the starter grip operates the recoil starter to crank the engine Recoil Starter Grip 5.2 Accelerator (Throttle) Control Lever The throttle lever controls the engine speed and tine rotations. Moving the throttle lever in the direction shown, run the engine faster or slower.
  • Page 13 5.3 Main Clutch Lever The main clutch lever engages and disengages the transmission that drives the blades. It is located on left hand side of handlebar. DISENGAGE ENGAGE 5.4 Lever for Forward & Reverse Speed The transmission offers a choice of fast & slow speed in forward direction. The drive gears are available through a rod on the left side of the handlebar.
  • Page 14 6. Maintenance and Installation The purpose of the maintenance schedule is to keep the tiller in the best operating condition. Inspect or service as scheduled in the table below. Remember that your servicing dealer knows your tiller best and is fully equipped to maintain and repair it.
  • Page 15 6.2 Engine Oil Change Procedure Place MINT on flat surface, remove sump drain plug & engine oil filler cap / dipstick. Drain the old/ used oil and collect it in a container while the engine is warm to assure rapid and complete draining.
  • Page 16 6.3 Air Cleaner Oil Change & Cleaning Procedure Step 1 - Loosen air filter clamps, separate oil bath bowl & filter element. Step 2 - Dispose old oil from bowl & wipe out dust particles from bowl by use of clean cloth. Step 3 - Fill new recommended oil into the oil bath bowl.
  • Page 17 6.6 Free Service Schedule Free Service recommended with following schedule (Month or Hours of usage whichever is earlier) Sr. No. Free Service Days Total Hours Used 1st Free Service Date of Sale 2nd Free Service 3rd Free Service 6.7 Maintenance Program 1.
  • Page 18 4. Occasionally as needed Clean any dirt and old grease from the PTO connections of all equipment and pack with clean bearing grease. 5. Seasonally Lubricate the control cables with a light oil; Clean parts thoroughly and apply grease to the control column indexing rod or lever, column fork, column support or pivot post.
  • Page 19 6.9.1 Direct Coupling: 1. Remove the lock nuts and washers from the tractor PTO studs. 2. Align the tractor PTO with the connecting flange of the attachment. Always bring the weeder to the attachment. If necessary use props to level the attachment. 3.
  • Page 20 6.10.2 Tilling Depth Adjustment The procedure is the opposite of what many people first would believe. For the deepest soil penetration, you raise the depth controlling "knife" by pinning the bar in the bottom hole (see drawing). 1. Remove the hairpin and the clevis pin from the bracket and bar. 2.
  • Page 21 7. Starting and Stopping (Including PTO Engagement and Control Unit) 7.1 Disengaging the PTO Pull back on the PTO shift rod to disengage the PTO in rear mount mode. Push down the PTO shift rod to disengage the PTO in front mount mode. 7.2 Shift into neutral On the gear speed selector, all positions marked "n"...
  • Page 22 7.7 Taking control of the machine 1. When the engine is running, hold the left handlebar, press the stop switch and pull the clutch lever to dislodge the spring latch. Now both clutch and stop levers will be under your control.
  • Page 23 8. Troubleshooting 8.1 Engine Troubleshooting Engine Not Starting Sr. No. Cause Action Taken Keep sufficient fuel in tank. Fuel quantity less Check fuel tank, fuel filter and fuel lines for any bend or any Unsteady Fuel flow blockage. Clean or replace if required. Check fuel pipes leakage, replace if found leak.
  • Page 24 Black Smoke From Engine Sr. No. Cause Action Taken Adulterated Fuel in Drain fuel from tank, filter and fuel pipes. Flush fuel system tank and refill with diesel. Reduce load appropriately and adjust speed. Check the belt tension. Adjust as recommended. Engine Overloaded Check the Implement Depth and adjust depth as recommended.
  • Page 26 9. Parts Catalogue POWER WEEDER CC418 ENGINE CATALOGUE NAME ASSEMBLY CODE ENGINE BLOCK CC1.001.80.. P08.0701..., P08.0702... CYLINDER HEAD ROCKER ARM & COVER ASSEMBLY P08.0703... PISTON & CRANK ASSEMBLY P08.0717... LUBRICATION & SPEED CONTROL SYSTEM CC1.004... AIR FILTER ASSEMBLY P08.0710... INJECTOR ASSEMBLY CC1.190.3..
  • Page 27 ENGINE BLOCK (CRANK CASE)
  • Page 28 ENGINE BLOCK (CRANK CASE) Sr.No. Part No. Description Qty. Remark CONSISTING OF SR. CC3.001.10.0.00 CYLINDER BLOCK / CRANKCASE ASSEMBLY NO. 2 to 13 & 30 - CC3.001.007.0.00 CYLINDER BLOCK CC1.001.022.0.00 THRUST PIECE 50.003.08.0.14 SET SCREW M8 x1.25 x 14 CC3.001.016.0.00 CYLINDER HEAD STUD (LONG) 50.505.08.000.
  • Page 29 CYLINDER HEAD ROCKER ARM & COVER ASSEMBLY...

  • Page 30: Cylinder Head Assembly

    CYLINDER HEAD ROCKER ARM & COVER ASSEMBLY Part No. Description Qty. Remark CONSISTING SR. NO. CC3.002.10.0.00 ROCKER COVER ASSEMBLY 2 TO 8 CC3.003.002.0.00 ROCKER COVER CC3.003.005.0.00 DECOMPRESSION SHAFT CC3.003.010.0.00 BREATHER ASSEMBLY CC1.002.028.0.00 "O" RING (12 x 19) CC1.002.030.0.00 FLANGE BOLT M6 x 1 x 70 L 8.8 CC1.002.002.0.00 OILING SCREW PLUG CC3.003.001.0.00...
  • Page 31 PISTON & CON ROD ASSEMBLY...
  • Page 32 PISTON & CON ROD ASSEMBLY Part No. Description Qty. Remark CONSISTING OF SR. P05.0723.040.0.PR PISTON & CON ROD ASSEMBLY NO. 2 TO 11 CONSISTING OF SR. P05.0723.010.0.PR PISTON ASSEMBLY COMPLETE NO. 3,7 CONSISTING OF SR. CC3.005.50.0.00 PISTON ASSEMBLY WITH PIN NO.
  • Page 33 CRANKSHAFT, CAMSHAFT, BALANCER SHAFT & FLYWHEEL ASSEMBLY...

  • Page 34: Camshaft Assembly

    CRANKSHAFT, CAMSHAFT, BALANCER SHAFT & FLYWHEEL ASSEMBLY Part No. Description Qty. Remark CONSISTING OF SR. P08.0707.110.0.PR CRANKSHAFT ASSEMBLY FOR DLX NO. 2 TO 6 CRANKSHAFT SUITABLE FOR CONICAL P08.0707.109.0.PR SLEEVE CC3.006.005.0.00 CRANKSHAFT TIMING GEAR CC3.006.008.0.00 BALANCING SHAFT DRIVING GEAR CC1.003.016.0.00 PLUG 6 x 8 CC1.003.013.0.00 KEY 5 x 12...
  • Page 35 LUBRICATION AND SPEED CONTROL SYSTEM...
  • Page 36 LUBRICATION AND SPEED CONTROL SYSTEM Part No. Description Qty. Remark...

  • Page 37: Air Filter Assembly

    AIR FILTER ASSEMBLY Part No. Description Qty. Remark...

  • Page 38: Injector Assembly

    INJECTOR ASSEMBLY Part No. Description Qty. Remark...

  • Page 39: Fuel Injection Pump Assembly

    FUEL INJECTION PUMP ASSEMBLY Part No. Description Qty. Remark CC1.190.11.0.00 FUEL INJECTOR PUMP CC1.014.021.0.00 FUEL INJECTOR PUMP ADJUSTING GASKET(0.2) CC1.014.022.0.00 FUEL INJECTOR PUMP ADJUSTING GASKET(0.3) CC1.014.023.0.00 FUEL INJECTOR PUMP ADJUSTING GASKET(0.4) CC1.014.009.0.00 FUEL INJECTOR PUMP ADJUSTING GASKET(0.5) CC1.014.011.0.00 SEALING PLATE GASKET 50.006.06.000 NUT - M6 x 1 - GR 8 50.505.06.000...

  • Page 40: Recoil Starter Assembly

    HIGH PRESSURE PIPE ASSEMBLY Part No. Description Qty. Remark P08.0706.010.0.PR HIGH PRESSURE PIPE ASSEMBLY RECOIL STARTER ASSEMBLY Part No. Description Qty. Remark...

  • Page 41: Fuel Tank Assembly

    FUEL TANK ASSEMBLY Part No. Description Qty. Remar P08.0709.050.0.PR FUEL TANK WITH BRACKET 50.508.08.0.00 COPPER WASHER (10 x 16) NOT ILLUSTRATED CC1.010.006.0.00 FUEL HOSE 50 mm 50.519.02.000 HOSE CLIP n16 P08.0709.002.0.PR SPECIAL BANJO FOR FIP P08.0709.004.0.PR LOCK NUT M10 x 1 NOT ILLUSTRATED...
  • Page 42 EXHAUST SYSTEM ASSEMBLY Part No. Description Qty. Remark...
  • Page 43 INJECTOR LEAKOFF ASSEMBLY Qty. Remark Part No. Description...
  • Page 44 VARIABLE SPEED MECHANISM Part No. Description Qty. Remark...
  • Page 45 WIND LEADING CASE ASSEMBLY (COWLING ASSEMBLY)
  • Page 46 WIND LEADING CASE ASSEMBLY (COWLING ASSEMBLY) Part No. Description Qty. Remark...
  • Page 47 FUEL FILTER ASSEMBLY FOR RECOIL START...
  • Page 48 SR. NO. DESCRIPTION GROUP NO. ENGINE BASE FRAME ASSEMBLY D001 CLUTCH ASSEMBLY D002 GEAR BOX ASSEMBLY D003 TRANSMISSION ASSEMBLY D004 TOP COVER ASSEMBLY D005 REAR COVER ASSEMBLY D006 HANDLE BAR MOUNTING ASSEMBLY D007 HANDLE BAR ASSEMBLY D008 D015 ROTOR TILLER AND COVER ASSEMBLY EARTHING UP TYPE ROTOR TILLER AND COVER ASSEMBLY MIXING TYPE D011 DRIVE WHEEL SYSTEM...
  • Page 49 ENGINE BASE FRAME ASSEMBLY SR.NO. PART NO PART NAME QTY. ENGINE ASSEMBLY. P08.D001.001.0.00 SLEEVE 25.5*30.5*18 50.911.08.030 FLANGE BOLT M8*30 P08.D001.041.O.00 HOUSING ADAPTOR P08.D001.003.0.00 ADJUSTING PLAIN WASHER M18 P08.D001.002.0.00 STUD M8*71 50.911.10.045 FLANGE BOLT M10*45 P08.D001.081.0.00 ENGINE GUARD 57.507.10.000 PLAIN WASHER M10 50.008.10.000 LOCK NUT M10...

  • Page 50: Clutch Assembly

    CLUTCH ASSEMBLY SR.NO. PART NO. PART DESCRIPSION QTY. P08.D002.025.0.00 CLUTCH ASSEMBLY 1 (CONSISTING OF 2 TO 11) P08.D002.022.0.00 CONICAL BUSH...

  • Page 51: Gearbox Assembly

    GEAR BOX ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D003.085.0.00 D D UST COVER P08.D003.051.0.00 CLUTCH FORK ROLLER ASSEMBLY P08.D003.052.0.00 FORK 57.507.18.000 PLAIN WASHER M18 P08.D003.041.0.00 CASE P08.D003.001.0.00 DOUBLE END STUDS M8×41 P08.D003.042.0.00 RATCHET CLUTCH P08.D003.053.0.00 SPLINE SHAFT P08.D003.002.0.00 DIFFERENTIAL CLUTCH SPRING 50.911.06.016 FLANGE BOLTS M6*16 P08.D003.012.0.00...
  • Page 52 GEAR BOX ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D003.054.0.00 ELASTIC CYLINDRICAL PIN Φ6×25 P08.D003.043.0.00 RADIAL SHIFTER P08.D003.044.0.00 RADIAL SHIFTER HEAD P08.D003.004.0.00 DOUBLE END STUDS M8×56 P08.D003.005.0.00 DOUBLE END STUDS M8×71 P08.D003.006.0.00 CLIP Φ52 P08.D003.055.0.00 SPACER Φ14*Φ28*15 P08.D003.007.0.00 STEEL BALL Ф12 P08.D003.023.0.00 SHIFT POSITION SPRING P08.D003.024.0.00...

  • Page 53: Transmission Assembly

    TRANSMISSION ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D004.021.0.00 BEARING 6205 P08.D004.051.0.00 WORM P08.D004.052.0.00 COUNTER SHAFT GEAR - 38 TEETH P08.D004.053.0.00 CIRCLIP Φ25 P08.D004.054.0.00 VARIABLE SPEED CLUTCH GEAR P08.D004.055.0.00 ACTIVE SPLINE SHAFT P08.D004.022.0.00 BEARING 6302 P08.D004.023.0.00 C TYPE JUMP RING Φ12 P08.D004.024.0.00 OIL SEAL 38X55X7 P08.D004.001.0.00...

  • Page 54: Top Cover Assembly

    TOP COVER ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D005.041.0.00 TOP COVER P08.D005.081.0.00 CABLE SUPPORT 50.911.08.030 FLANGE BOLT M8*30 P08.D005.001.0.00 SPRING P08.D005.071.0.00 LEVER PLATE 50.008.08.000 LOCK NUT M8 P08.D005.002.0.00 CIRCLIP Φ6 P08.D005.051.0.00 CLUTCH HOLDER P08.D005.021.0.00 DIPSTICK ASSY. P08.D005.082.0.00 SUPPORT FOR BATTERY MOUNTING BRACKET P08.D005.024.0.00 SWITCH OFF WIRE P08.D005.083.0.00...

  • Page 55: Rear Cover Assembly

    REAR COVER ASSEMBLY...
  • Page 56 REAR COVER ASSEMBLY SR.NO. PART NO PART NAME QTY. 50.008.12.000 LOCK NUT M12 P08.D006.001.0.00 STUD M12X1.25X56 57.507.12.000 PLAIN WASHER M12 P08.D006.046.0.00 OUTPUT PROTECTION COVER P08.D006.003.0.00 CIRCLIPS FOR HOLE Φ55 50.008.08.000 LOCK NUT M8 P08.D006.041.0.00 REAR COVER P08.D006.004.0.00 REAR COVER DOWELΦ8*18 P08.D006.042.0.00 REVERSE GEAR SEAT P08.D006.021.0.00...
  • Page 57 HANDLE BAR MOUNTING ASSEMBLY...
  • Page 58 HANDLE BAR MOUNTING ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D007.051.0.00 STEERING SHAFT P08.D007.052.0.00 STEERING POSITIONING PIN P08.D007.041.0.00 STEERING SHAFT LOCATING BLOCK 57.507.12.000 PLAIN WASHER M12 57.002.12.080 HEX BOLT M12*80 P08.D007.027.0.00 PROTECTIVE COVER FIXING SUPPORT SLEEVE P08.D007.021.0.00 PLANAR STEERING RESET SPRING P08.D007.022.0.00 LIFTING HANDLE P08.D007.023.0.00...

  • Page 59: Handle Bar Assembly

    HANDLE BAR ASSEMBLY SR.NO. PART NO PART NAME QTY. P08.D008.001.0.00 HANDLE BAR 50.911.06.025 FLANGE BOLT M6*25 P08.D008.021.0.00 LOWER TRIGGER RESET SPRING P08.D008.051.0.00 LOWER TRIGGER RESET SPRING PIN 8*8*6.5 P08.D008.052.0.00 P08.D008.081.0.00 AUTOMATIC LOADER 50.008.06.000 LOCK NUT M6 P08.D008.082.0.00 PROTECTIVE COVER MOUNTING CARD P08.D008.083.0.00 PROTECTIVE COVER FOR HANDLE REVERSE GEAR AND DIFFERENTIAL CABLE...
  • Page 60 HANDLE BAR ASSEMBLY SR.NO QTY. PART NO PART NAME P08.D008.023.0.00 REVERSE LIMIT SPRING HANDLE P08.D008.072.0.00 REVERSE HANDLE LIMIT SPRING SEAT P08.D008.084.0.00 UNDER HANDLE PLASTIC COVER P08.D008.085.0.00 UPPER HANDLE PLASTIC COVER CROSS RECESSED COUNTER SUNK HEAD P08.D007.001.0.00 SCREWS ST4X20 P08.D008.086.0.00 LINKAGE SHEET 50.911.08.045 FLANGE BOLTS M8*45 P08.D008.087.0.00...
  • Page 61 ROTOR TILLER AND COVER ASSEMBLY EARTHING UP TYPE SR.NO. PART NO PART NAME QTY. P08.D015.081.0.00 DITCHING FENDER BER DAMPING SLEEVE 50.911.08.030 FLANGE BOLTS M8*30 50.911.08.016 FLANGE BOLTS M8*16 50.008.08.000 LOCK NUT M8 50.911.10.030 HEX BOLT M10X30 P08.D015.071.0.00 SPLINE CONNECTING SEAT P08.D011.023.0.00 REAR TINE TILLER-RIGHT BLADE P08.D011.022.0.00...
  • Page 62 ROTOR TILLER AND COVER ASSEMBLY EARTHING UP TYPE SR.NO. PART NO PART NAME QTY. P08.D015.052.0.00 REAR TINE TILLER BEVEL GEAR P08.D015.024.0.00 DEEP GROOVE BALL BEARING P08.D015.025.0.00 OIL SEAL P08.D015.042.0.00 CRANKCASE COVER 57.002.08.035 HEX BOLT M8*35 57.505.08.000 SPRING WASHER M8 50.008.16.000 LOCK NUT M14 P08.D015.026.0.00 BEARING 3204...
  • Page 63 ROTOR TILLER AND COVER ASSEMBLY MIXING TYPE SR.NO. PART NO PART NAME QTY. P08.D011.021.0.00 RUBBER DAMPING SLEEVE P08.D011.081.0.00 FENDER 50.911.08.016 FLANGE BOLTS M8X16 50.911.06.025 FLANGE BOLT M6X25 P08.D011.082.0.00 SIDE FENDER P08.D015.071.0.00 SPLINE CONNECTING SEAT P08.D011.023.0.00 REAR TINE TILLER-RIGHT BLADE P08.D011.022.0.00 REAR TINE TILLER-LEFT BLADE 57.002.06.035 HEX BOLT M6X35...
  • Page 64 ROTOR TILLER AND COVER ASSEMBLY MIXING TYPE SR.NO. PART NO PART NAME QTY. P08.D015.041.0.00 REAR TINE TILLER CRANK CASE P08.D015.002.0.00 DRAIN BOLT –REAR TINE TILLER CASE P08.D015.051.0.00 OUTPUT SHAFT P08.D015.052.0.00 REAR TINE TILLER BEVEL GEAR P08.D015.024.0.00 DEEP GROOVE BALL BEARING P08.D015.025.0.00 OIL SEAL P08.D015.042.0.00...
  • Page 65 DRIVE WHEEL SYSTEM SR.NO. PART NO PART NAME QTY. P08.D009.021.0.00 BEARING 6205 P08.D009.022.0.00 HUB GASKET P08.D009.001.0.00 CIRCLIP FOR HOLE Φ47 P08.D009.023.0.00 BEARING 6005 P08.D009.024.0.00 OIL SEAL 30X42X8 P08.D009.002.0.00 CIRCLIP FOR SHAFT 25 P08.D009.041.0.00 HUB FOR REDUCTION UNIT WHEEL P08.D005.003.0.00 SCREW M8X25 57.002.10.40 HEX BOLT M10X40 P08.D009.081.0.00...
  • Page 67 Check List For 1 Free Service Mark after each operation Mark after each operation Mark Mark is completed is completed Check List For 2 Free Service Mark after each operation Mark after each operation Mark Mark is completed is completed Check List For 3 Free Service Mark after each operation...
  • Page 69 Kirloskar Oil Engines Limited A Kirloskar Group Company 13,Laxmanrao Kirloskar Road, P08. 501.015.0.PR Khadki,Pune, Maharashtra 411003...

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