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CLEARPATH OTTO 600 Operation And Maintenance Manual

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OTTO 600 - OMM-000117-A
Operation and maintenance manual
OMM-000117
Publication date Jun-24

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Summary of Contents for CLEARPATH OTTO 600

  • Page 1 English OTTO 600 - OMM-000117-A Operation and maintenance manual OMM-000117 Publication date Jun-24...
  • Page 2 Copyright © 2024 CLEARPATH and OTTO Motors are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. The information provided herein is for general guidance only and is subject to change. For support, please...

  • Page 3: Table Of Contents

    9.10. Pendant ........................35 Pendant movement mode display ................35 © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 4 14. Troubleshooting ........................50 15. Appendix ..........................51 © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 5: Important Safety Information

    Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE to the system and/or property. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 6: General Hazards

    • FIRE HAZARD! Observe all safety precautions when using flammable fluids. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 7: Robot Hazards

    70 mm wide from all directions and visible to the LiDAR. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 8: Charger Hazards

    © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 9: Hazard Labels

    OTTO product. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 10 © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 11: Safety Awareness

    • Maintenance not outlined in the operations and maintenance manual can only be performed by OTTO-authorized personnel. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 12: Facility Conditions

    (for example, black) material can impede the LiDAR safety systems. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 13: Payload Maximums And Stability

    For the default configuration for the OTTO 600 autonomous mobile robot (AMR), payload dimensions must stay within the projected view of the OTTO 600 AMR body and not project over the front, rear, or sides of the robot. The OTTO 600 platform is rated to work with a specific maximum payload—this maximum payload changes when an attachment is connected to the robot because of the weight of the attachment itself.

  • Page 14: Perception Sensor Layout

    A software-triggered emergency stop caused by a system fault or self-diagnostic tool © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 15: Safety Stop System

    0.3 m/s for safety considerations. The use of human exclusion zones is recommended © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 16: Footprint Safety

    Improper operation or misuse may pose a risk to: © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 17 • Lack of concentration, carelessness, and pressure to achieve © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 18 • Do not touch uninsulated battery terminals, plugs or live electrical parts! © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 19 • Stop all work if unauthorized persons are in the hazard and work area. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 20: Revision History

    This system is intended for use within locked-out robotic manufacturing cells with no human interaction. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 21: Introduction

    5. Introduction This document provides important information pertaining to the safe operation and use of the OTTO 600 autonomous mobile robot (AMR). The OTTO 600 AMR is a heavy duty AMR designed to move payloads through dynamic production environments. IMPORTANT Information in this document related to software functionality is up-to-date as of OTTO software version 2.30.
  • Page 22 OTTO 600 - OMM-000117-A © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 23: Applicable Documents

    Visually inspect the AMR for damage and take photos of any damage found.  © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 24: Otto 600 Specifications

    For more detail, refer to the stability and center of gravity documentation. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 25: Battery And Power System

    Embedded 6-axis IMU Computer Fanless embedded computer © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 26: Interfacing And Communication

    The components overview is intended to familiarize users with the separate product components. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 27: Amr Description

    WLAN antenna (both sides) Front controls Rear controls Attachment interface © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 28: Emergency Stop Buttons

    Access to the rear controls is enabled through an access panel with a push-push mechanism. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 29: Side Controls

    © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 30 In the standard version, the electrical interface covers the following load handling attachments and functions: © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 31: Light Pipe And Visual Indications

    Side blinking yellow in turn direction © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 32 © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 33 Corners flashing red state. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 34: Speaker

    AMR above and below the LiDAR plane. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 35: Maintenance Drawers

    The movement mode display indicates the AMR Manual Mode selected using the Movement Mode Selector. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 36 Movement forward/backward for the second roller only on an equipped two-roller conveyor attachment © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 37: Unboxing

    Do not stand under the load! © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 38: Basic Usage

    • AMR will shut down in about 30 seconds © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 39: Manually Charging The Amr

    Do NOT attempt to lock-out/tag-out the AMR before shutting down the AMR or if the AMR is charging (manually or autonomously). IMPORTANT If the robot setup includes the OTTO 600/1200 Fast Charger, AMRs will be sent to charge autonomously without human intervention. The AMR will shut itself down at 20 - 25% battery State-of-Charge (SoC).

  • Page 40: Storing The Amr

    OTTO AMRs can be interfaced with using a computer with an Ethernet port and an Ethernet cable. The Ethernet port on the OTTO 600 autonomous mobile robot (AMR) is located with the front controls. Connect one end of an Ethernet cable to the AMR.

  • Page 41: Connecting A Robot To A Network

    Select Save and Restart Network. Restart the robot. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 42: Adding A Robot To A Fleet

    OTTO Fleet Manager for advanced editing and use by a fleet of robots. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 43: Launching Otto App By Hostname

    AMR and/or property. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 44: Robot Driving Modes

    Select Drive Mode Select Settings © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 45 Drive Mode toggle is gray and a Move button will be displayed. Select Move. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.
  • Page 46 To stop the AMR at any time, select Stop. © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 47: Driving Using The Pendant

    © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 48: Maintenance Schedule

    Lubricate the axles of the rockers and renew the protective wax © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 49: Frequent Preventative Maintenance

    • Flashlight • OTTO-approved lens cleaning wipes © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 50: Disposal

    © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

  • Page 51: Appendix

    AMR is disconnected from OTTO Fleet Manager 15. Appendix © Clearpath Robotics Inc. 2024. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies.

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