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Digga DC-000016 Operator's Manual

Debris cleaner
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DEBRIS CLEANER
OPERATOR'S MANUAL
PM-000136-B

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Summary of Contents for Digga DC-000016

  • Page 1 DEBRIS CLEANER OPERATOR’S MANUAL PM-000136-B...
  • Page 2 MY.DIGGA.COM MY.DIGGA.COM DECAL IS APPLIED TO THE DECAL TO BE APPLIED TO ATTACHMENT WINDOW OF MACHINE ACCESS OPERATOR MANUALS RISK ASSESSMENTS AND MORE PM-000136-B - Operator’s Manual - Debris Cleaner - Nov 2023...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 To the Purchaser .

  • Page 4: To The Purchaser

    Make sure the equipment is operated only by trained individuals that have read and understood this manual . If there is any portion of this manual or function you do not understand, contact your local authorized Digga dealer or the manufacturer to obtain further assistance . Keep this manual available for reference . Provide the manual to any new owners and/or operators .

  • Page 5: Product Identification

    DEBRIS CLEANER REACH MODEL 2 .8m (9 .2 ft) DC-000016 3 .3m (10 .8 ft) DC-000059 Your Digga Debris Cleaner model provides important information about the product . Compare the model engraved on the serial plate to the list above .
  • Page 6 When servicing or assembling your product, use only genuine Digga replacement parts . Substitute parts may not meet the standards required for safe and dependable operation . Use of non genuine Digga parts will void warranty and Digga accept no liability what so ever for consequential or special damages . All service must be performed by qualified professionals.

  • Page 7: Preparation For Use

    Preparation for use To avoid any inconvenience before operation, please check that you have received the following items which you may have ordered. Items may differ depending on the type of machine the Debris Cleaner is to be fitted to. DC-000051 for direct connection DESCRIPTION...
  • Page 8 Preparation for use DC-000053 Plug'n'go Kit (optional) The Plug'n'go kit allows the connection of the Debris Cleaner to any machine with a 12/24 VDC lighter port available . The slew action can be controlled either by the rocker switch on the controller or by connecting the harness to a remote toggle switch conveniently installed on the machine joystick .

  • Page 9: Safety Precautions - General Information

    Safety Precautions - General Information You must understand all safety statements shown on your attachment and in this manual . Especially note the information called out by the designations shown below . Follow these safety precautions, when operating or ⚠ maintaining the attachment .
  • Page 10 Safety Precautions - General Information Know where utilities are • Observe overhead electrical and other utility lines . Be sure the equipment will clear them . • Before starting any digging project, lodge an enquiry with BYDA (Before you Dig Australia) or your local utilities location service for the identification of buried electrical, telephone, cable wires, gas, water and sewer lines are likely to be present .
  • Page 11 Safety Precautions - General Information Exposure to Respirable Crystalline Silica Dust Along with Other Hazardous Dusts • It is recommended to use dust suppression, dust collection, and if necessary personal protective equipment during the operation of this or any other machine attachment that may cause high levels of dust .
  • Page 12 Safety Precautions - General Information • Do not exceed rated operating capacity (ROC) of the host machine, as machine may become unstable resulting in loss of control. Overloading or exceeding the manufacturers specifications will also void all warranty . • Always lower the loader arms or the machine boom to the ground, shut off the engine and remove the key before getting off the unit.
  • Page 13 Safety Precautions - General Information • Be alert to others in the work area . Be sure others know when and where you will be working . • Loose fitting clothing, long hair, jewellery and equipment which might become entangled in moving equipment are prohibited while working near the Debris Cleaner .
  • Page 14 Safety Precautions - General Information Storing your Debris Cleaner • Seal hydraulic couplers from contaminants and secure hydraulic hoses off the ground to prevent damage . • Clean the unit thoroughly by removing all mud, dirt, grease, etc . • Inspect for visible signs of wear, breakage, or damage .
  • Page 15 Use extra care when loading or unloading the attachment on to a trailer or truck and disconnect hydraulic couplers during the transportation . No responsibility for loss or damage to persons or property in any regard can be attributed to Digga .

  • Page 16: Safety - Working With The Attachment

    Complete a Risk Assessment Your Digga Debris Cleaner is a versatile machinery attachment, capable of performing its tasks in a safe and effective manner. To ensure the safety of operators and others, it is important to document the work at hand for hazard and risk .
  • Page 17 NOTE For any additional safety information please see “Risk Management Booklet”. To obtain a copy of this document please contact Digga Head Office.
  • Page 18 • Do not make any modifications to your Digga Debris Cleaner. • When making repairs use competent service agents and use only genuine Digga parts . For fasteners, hydraulic hoses, or hydraulic fittings, use only properly rated parts. • Replacement parts must also have safety signs attached .

  • Page 19: Safety - Decal Labels

    Safety - Decal Labels This section provides a glossary of safety labels found on your Digga Debris Cleaner . These labels are important! Become familiar with both their meaning and location prior to operating the Debris Cleaner . Ensure that each label is clean, visible, and legible at all times .
  • Page 20 Safety - Decal Labels DO NOT RIDE ON THE ATTACHMENT DO NOT STEP CRUSHING HAZARD DE-000646 DE-000653 ⚠ ⚠ ⚠ D A N G E R WA R N I N G WA R N I N G Entanglement hazard: Always stay Do not step on the attachment.
  • Page 21 Safety - Decal Labels GREASE POINT ABOVE MY.DIGGA.COM SERIAL TAG DE-000660 NOTE NOTE NOTE See "Greasing" on page 30. Scan the QR-code to access: The serial tag identifies the product and gives important information my.digga.com about its operation. See "Product Find manuals, safety information, Identification"...

  • Page 22: Safety Decal Labels - Location

    DE-000653 DO NOT RIDE ON THE ATTACHMENT DE-000054-1 DO NOT STEP DE-000646 CRUSHING HAZARD - KEEP HANDS OFF DE-000660 GREASE POINT ABOVE DE-000850 MY .DIGGA .COM DE-000632 SERIAL TAG DE-000047 DIGGA LOGO Item 3 Item 4 Item 1 Item 2...

  • Page 23: Before Use

    Digga replacement parts . Use of non-genuine Digga parts ⚠ will void warranty and Digga will accept no liability what so ever for consequential damages as a result thereof . D A N G E R Safety first!! Read and understand the safety instructions before beginning any maintenance.
  • Page 24 Before Use ⚠ WA R N I N G Escaping fluid under pressure as low as 100 PSI can have sufficient force to penetrate the skin up to 4" (100mm) away causing serious personal injury. Fluid escaping from a very Cardboard small hole can be almost invisible.

  • Page 25: Commissioning Procedure

    Commissioning Procedure The Digga Debris Cleaner is designed to clear away debris from areas that are inconvenient to access or pose a risk due to falling objects from overhead structures, such as conveyors . The Digga Debris Cleaner attaches to the tool bar/quick-attach mechanism of your Machine . Due to this arrangement, thorough knowledge of the machinery controls is necessary for machine operation .
  • Page 26 Commissioning Procedure Installation instructions 1 . Remove the shipping banding from around the Debris Cleaner and Frame . 2 . Remove any attachments from the front of the Machine . 3 . Ensure you have read the serial tag on the Debris Cleaner to obtain the maximum flow and pressure ratings. Ensure your machine flow and pressure settings are aligned with the requirements of the Debris Cleaner.
  • Page 27 Commissioning Procedure 11 . Route the hoses and cables in such a fashion as to avoid pinching or chafing. 12 . Check the chain teeth and paddles are not worn . Ensure all worn parts are replaced, as they will become ineffective and severely diminish the overall performance of the Debris Cleaner.

  • Page 28: Operating Instructions

    Operating Instructions Debris Cleaner Operation • The Debris Cleaner is designed and manufactured to remove debris from areas which are difficult to access or dangerous to work under or both . • The slewing of the boom might not work properly when the boom is suspended in free space . It requires load to be able to slew, i .e .
  • Page 29 Operating Instructions Transporting the attachment 1 . Follow all federal, state and local regulations when transporting the unit on public roads . 2 . Use extra care when loading or unloading the machine onto a trailer or truck . Disconnect hydraulic couplers during transportation .

  • Page 30: Maintenance

    Maintenance Greasing The Debris Cleaner is equipped with a grease nipple that allows for the replacement of degraded grease from the slewing pivot . The grease nipple can be reached from the right hand side with the Debris Cleaner positioned straight .
  • Page 31 Maintenance Nose roller bearing replacement To replace the nose roller bearing, firstly remove the circlip using a pair of straight circlip pliers (B) . • • Use a press to push the bearing out ensuring the pipe underneath is larger than the bearing (C) . •...
  • Page 32 The illustrations and data used in this manual were current (according to the information available to us) at the time of printing; however, Digga reserves the right to redesign and change the attachment as may be necessary without notification. PM-000136-B - Operator’s Manual - Debris Cleaner - Nov 2023...
  • Page 33 Maintenance Hydraulic Hose Connection • The Debris Cleaner chain must rotate in an anti-clockwise direction (when viewed from the motor side of the Debris Cleaner) . • The supply line from the parent machine must be connected to the ‘A’ port on the Debris Cleaner motor (H) .
  • Page 34 Maintenance Seal Replacement • Before the seal can be replaced remove retaining collar and sprocket as shown in "Sprocket replacement" on page 32 . Then remove the key and seal protector . Use a pin-punch or round pointed awl and tap gently to pierce through the seal face and then lever out the seal (J) . Inspect the inside of the housing for damage and if damaged or burred, clean up with emery cloth .
  • Page 35 Maintenance Chain adjustment 1.To either adjust chain or 2.Use spanner supplied to remove chain – remove two wind adjuster nut clockwise for ½" bolts holding spanner to loosening, anti clockwise for outer boom. tightening of the chain conveyor. Chain Rotation Chain midway point between sprockets 3.To achieve the correct chain tension:...
  • Page 36 Meropa ISO 320 (mineral oil) for lubrication of gears and bearings . Minimum and maximum gear oil operating temperatures for this region is -18°C (-0 .4°F) to 107°C (225°F) . Please contact your Digga specialist for the recommended gear oil if operating outside this range . Continuous operating temperature must not exceed 80°C .
  • Page 37 Maintenance OIL CHANGE SCHEDULE MODERATE OPERATING CONDITIONS SEVERE OPERATING CONDITIONS First oil change . Within 3 months or initial 50 hours of use . Within the first 30 hours of use. Second oil change plus After 300 hours of use thereafter (Drive requires a After every 500 hours of use or 12 months of use .
  • Page 38 Maintenance Planetary gearbox oil temparature range ISO EP 320 (Mineral Oil) -9°C (16°F) 120°C (248°F) Chevron Meropa ISO EP 320 (Mineral Oil) -18°C (0°F) 107°C (225°F) °C -100 ¼ BSP DO NOT use this plug to determine if the gearbox is full as this plug is too pressure plug high and overfilling the gearbox will result in costly repairs and void warranty.

  • Page 39: Technical Specifications

    Technical Specifications SPECIFICATIONS 2800 REACH 3300 REACH Width (Overall) A 1031mm Height (Overall) B 714 .5mm Length (Overall) C 3325mm 3820mm Slew Angle 87° 87° Number of Paddle Blades Paddle Blade Width 350mm 350mm Hydraulic Pressure (Continuous) 205 bar Hydraulic Pressure (Peak) 240 bar Hydraulic Flow Requirement (Continuous) 75 lpm...

  • Page 40: Spare Parts

    For spare parts of your Debris Cleaner, obtain the serial number from the aluminium serial tag located on the side of the hood of the Debris Cleaner . The serial number allows Digga to trace all production and service records .
  • Page 41 Spare Parts For further information on spare parts, please contact one of the Digga sales offi ces shown below, or contact your local authorised Digga dealer . DIGGA INTERNATIONAL SALES OFFICES ASIA PACIFIC NORTH AMERICA EUROPE DIGGA HEAD OFFICE - BRISBANE...

  • Page 42: Troubleshooting

    Replace faulty coupler An obstruction in one of the hoses Remove obstruction Hydraulic motor failure Repair or replace . Contact Digga dealer Chain does not turn Chain drive failure Check and repair . Contact Digga dealer Nose roller bearing failed...
  • Page 43 Notes...

  • Page 44: Warranty Statement

    This warranty is in lieu of all other warranties expressed or implied and there are no warranties of merchantability or of fitness for a particular purpose . In no event shall Digga be liable for consequential or special damage . Digga’s liability for any and all losses and damages to buyer, resulting from any cause whatsoever, including Digga’s negligence, irrespective of whether...
  • Page 45 PM-000136-B...

This manual is also suitable for:

Dc-000059

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