Baxi THE GALLERY 750FS Installer's Manual
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Baxi THE GALLERY 750FS Installer's Manual

Baxi THE GALLERY 750FS Installer's Manual

Inset live fuel effect gas fire
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5112062/01
INSTALLER GUIDE
Model 750FS
Heat Engine
(GC No. 32-032-58)
INSET LIVE FUEL EFFECT GAS FIRE
INCORPORATING THE
CONTROL
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
For technical advice firstly contact your retailer. If further advice is required then call
0161703 8157 for The Midlands and North or
01462 813 138 for The South.
owner
INSTALLER: Please leave this guide with the
© Baxi Heating U.K. Ltd.

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Summary of Contents for Baxi THE GALLERY 750FS

  • Page 1 For technical advice firstly contact your retailer. If further advice is required then call 0161703 8157 for The Midlands and North or 01462 813 138 for The South. owner INSTALLER: Please leave this guide with the © Baxi Heating U.K. Ltd.
  • Page 2 Installer Guide and should not be fitted directly on to a carpet. Baxi Fires Division, Erdington, Birmingham B24 9QP Because our policy is one of constant development and improvement, details may vary slightly from those given in this publication...

  • Page 3: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page 1. SAFETY 2. APPLIANCE DATA 3. GENERAL INSTALLATION REQUIREMENTS 4. PACK CONTENTS 5. FIREPLACE CHECK 6. IGNITION CHECK 7. GAS SUPPLY CONNECTION 8. PREPARING APPLIANCE FOR INSTALLATION 9. CONVECTION BOX INSTALLATION 10. BURNER INSTALLATION 11.

  • Page 4: Safety

    INSTALLER GUIDE 1. SAFETY Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling. The lifting weight of this heat engine and convection box is 7.4 kg. One person should be sufficient to lift the heat engine and convection box. If for any reason this weight is considered too heavy then obtain assistance.

  • Page 5: General Installation Requirements

    INSTALLER GUIDE Natural (G20) Propane (G31) * Inlet Pressure 20mbar 37mbar Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h) Input - Min. (Gross) 2.7kW (9,212Btu/h) 4.3kW (14,670Btu/h) 20.0 ± 1.0mbar (8.0 ± 0.4in 37.0 ± 1.0 mbar (14.85 ± Inlet Test Pressure (Cold) w.g.) 0.4in w.g.) Gas Connection...
  • Page 6 INSTALLER GUIDE issued by the Department of the Environment for Northern Ireland. In the Republic of Ireland the installation must be carried out by a competent person and installed in accordance with: The current edition of IS 813 “Domestic gas installations” All relevant national and local rules in force.
  • Page 7 INSTALLER GUIDE The minimum shelf height will have to be taken from the base of the fireplace opening. 3.2.2 To a fireplace incorporating a metal flue box conforming to BS715 with a minimum internal depth of 165mm. Incombustible mineral wool insulation of not less than 50mm thickness must be applied to the top surface of the firebox (See figure 2) and it must stand on a non-combustible hearth (See...
  • Page 8 INSTALLER GUIDE then an additional 16mm of depth will be required to accommodate the eye bolts. Therefore if the starter blocks are less than 300mm wide the minimum depth of the opening will be not less than 154mm. The current versions of BS1289 and BS EN 1806 recommend that there should be an air space or insulation between the flue blocks and the plaster because heat transfer may cause cracking on directly plastered flues.
  • Page 9 INSTALLER GUIDE they must be fixed in the open position. 3.7 If the appliance is intended to be installed to a chimney, which was previously used for solid fuel, the flue must be swept clean prior to installation. All flues should be inspected for soundness and freedom from blockages.
  • Page 10 INSTALLER GUIDE 3.12 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by heat. They may scorch or become discoloured when close to a heating appliance. Please bear this in mind when installing. 3.13 The appliance must not be installed in any room, which contains a bath, or shower or where steam is regularly present.

  • Page 11: Pack Contents

    INSTALLER GUIDE termination must be positioned in accordance with BS 5440 Part 1 to ensure that the products of combustion can be safely dispersed into the outside atmosphere. Where the appliance is connected to an unlined brick chimney it is generally unnecessary for the chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter smaller than 170mm.

  • Page 12: Fireplace Check

    INSTALLER GUIDE M4 Countersunk screws (For slider securing) M5 x 10 screws (For securing the infill trims to fascia) Figure 5. Pack contents Remove all the items carefully to prevent damage. Take special care when handling the ceramic components. Some items may be contained in the packaging fitments - Examine the packaging carefully before discarding.
  • Page 13 INSTALLER GUIDE by the convection box top and side flange seals to ensure good sealing. These faces should be made good if necessary. If the appliance is to be fitted against a wall with combustible cladding, the cladding must be removed from the area covered by the fascia.

  • Page 14: Ignition Check

    INSTALLER GUIDE 6. IGNITION CHECK Before attempting to install, it is worth checking that the electronic ignition system performs satisfactorily. Fit the battery to the ignition block located below the burner tray at the left side (See figure 6). The positive terminal (+) is to the top as you insert.

  • Page 15: Preparing Appliance For Installation

    INSTALLER GUIDE appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the hole in the back of the convector box and run to the inlet ‘T’ connector at the front. The pipe run from the supply line up to the rear opening in the convector box must be kept away from the area which will be...

  • Page 16: Convection Box Installation

    INSTALLER GUIDE fitted to the outer rear edges of the side and top flanges of the convector box. This will be fitted over the flanges of the fascia. It is therefore important to ensure that the fascia is positioned correctly before fitting the foam seal.
  • Page 17 INSTALLER GUIDE the hotbox (See figure 11). 4. Remove the hotbox. Drill four holes in the fireplace front surround at the marked positions using a no.12 masonry drill. 5. Insert a fibre plug into each hole. 6. Place the convection box back in position in the fireplace.
  • Page 18 INSTALLER GUIDE through the pierced hole in the rear seal. 5. The rear of the convection box has a slot and hole each side of the outlet opening. Assemble one end of the cable to the top of the fire by passing it through the small round hole and locking by positioning the cable in the adjacent slot (See figure 13).

  • Page 19: Burner Installation

    INSTALLER GUIDE Floor sealing. Using the floor sealing tape supplied, seal the bottom of the convector box to the fireplace and hearth floor (See figure 16). Figure 16. Floor sealing 10. BURNER INSTALLATION 10.1 Burner and supply pipe installation. 1. Refit the burner unit to the convection box with two screws. 2.

  • Page 20: Fitting The Ceramic Fuel Effect

    INSTALLER GUIDE anticlockwise direction. The burner flames should gradually increase until the control pivot plate is nearly at its highest position. You should feel some resistance when the control pivot plate reaches the maximum burner flame position. Rotating further until the control pivot plate comes to a stop should then turn the burner and pilot off.

  • Page 21: Fitting The Fascia

    INSTALLER GUIDE 12. FITTING THE FASCIA There is a self adhesive control position label, a control slider assembly and two infill panels supplied with this fire. These are to be fitted to the fascia as shown in the fascia fitting guide. The installer and owner guide for the fascia is supplied with the fascia and the fascia should be installed in accordance with it.

  • Page 22: Full Operating Checks

    INSTALLER GUIDE 13. FULL OPERATING CHECKS 13.1 Recheck the control settings. The control position markings on the fascia are shown in figure 20. Please note: When first turned on from cold, the flames will appear predominantly blue. When operating the fire for the first time, some vapours may be given off which could set off smoke alarms in the vicinity.

  • Page 23: Spillage And Flame Supervision Checks

    INSTALLER GUIDE 14. SPILLAGE AND FLAME SUPERVISION CHECKS 14.1 Check for spillage. A spillage check must be made before leaving the installed appliance with the customer. Make this with all the ceramic fuel effect pieces, fascia and firefront in position. 1.

  • Page 24: Final Review

    INSTALLER GUIDE 2. Set the control to the Low burning position. Isolate the gas supply at the inlet ‘T’ connector. The pilot and main burner will go out. Note the time when the pilot goes out. Listen for a snap sound at the gas tap. Note the time when the sound is heard. This sound is caused by an electromagnetic valve shutting off the gas supply through the tap.

  • Page 25: Servicing & Parts Replacement

    INSTALLER GUIDE 9. Advise the customer that the castings, fascia, firebox and ceramic pieces can be cleaned as described in the owner guide and that the loose ceramic fuel effect pieces must be replace as described in the installer and owner guide for the ceramic fuel effect. Stress that no extra ceramic fuel effect pieces must be added over and above those supplied with the appliance and that any replacements must only be the authorised spares.

  • Page 26: Checking The Aeration Setting Of The Burner

    INSTALLER GUIDE Always test for gas soundness and spillage after servicing the appliance. 16.1 Checking the aeration setting of the burner. 1. The aeration shutter is factory set for use with a ‘pebble’ ceramic fuel effect. It is important to ensure that the aeration setting is correct for the ceramic fuel effect used.

  • Page 27: To Remove The Fascia

    INSTALLER GUIDE 1.Remove the firefront casting and the front cover casting. 2. Detach the microswitch cover by removing one screw and pulling clear of the location lug (See figure 23). 3. Loosen the thermocouple nut to free the microswitch leads and pull the leads clear of the thermocouple interrupter block (See figure 25).

  • Page 28: To Replace The Control Slide Button

    INSTALLER GUIDE 16.5 To replace the control slide button. 1. Remove the fascia (See section 16.4). 2. Detach the slider control from the fascia by removing two screws (See figure 26). 3. Detach the control slide button from the extension bracket by removing two screws (See figure 28).

  • Page 29: To Remove The Thermocouple Interrupter Block

    INSTALLER GUIDE 16.8 To remove the thermocouple interrupter block. (See figure 31). 1. Remove the burner unit (See section 16.6). 2. Detach the thermocouple from the interrupter block by unscrewing the thermocouple nut. 3. Detach the two microswitch leads from the interrupter block.

  • Page 30: To Remove The Shut-Off Tap

    INSTALLER GUIDE 16.10 To remove the shut-off tap. (See figure 33). 1. Remove the burner unit (See section 16.6). 2. If lying the burner on its back, ensure that the work surface is suitably protected. This will avoid damage to the work surface.Turn the burner unit upside down.

  • Page 31: To Replace The Burner

    INSTALLER GUIDE section 16.10 paragraphs 2-6. 5. Detach the burner pipe from the controller. Support the controller while detaching to prevent excessive strain. 6. Remove the nut and washer securing the control pivot bracket to the controller at the front. Support the pivot bracket while removing the nut to prevent possible damage to the microswitch.

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