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CMC S19HD Use And Maintenance Manual

Mobile elevating work platform(mewp)
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USE AND MAINTENANCE MANUAL
Man.234 Rev.6
S19HD
Mobile Elevating Work Platform(MEWP)

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Summary of Contents for CMC S19HD

  • Page 1 USE AND MAINTENANCE MANUAL Man.234 Rev.6 S19HD Mobile Elevating Work Platform(MEWP)

  • Page 3: Content Of The Manual

    So, for a correct and optimum use, you must follow the described instructions carefully. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 4 * (OPTIONAL) = it indicates an optional outfit. is the user's responsibility to comply of the safety procedures described in this manual. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 5: Where And How To Keep The Manual

    The operator shall carefully know the safety lish. standards foreseen by national and interna- All other languages are copies of the original in- tional legislations and apply them during all structions. operations with the MEWP. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 6 B354.6 (2017) B354.7 (2017) ed according to: AS NZS o the harmonized European standard EN280 1418.10-2011 which provides the presumption of con- + A1-2017 formity to Essential Safety Requirements of MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 7 No part of this publication can be translated, modi- fied or reproduced (even partially) without the ex- pressed authorization of C.M.C. s.r.l. Year 2021 C.M.C. s.r.l. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 8 1.1 Machine definition vertical use. It must be transported only when it is totally folded in the transport position. The machine is called S19HD PRO and it is a mobile elevating work platform (MEWP): ➔ The use of the machine is allowed only to •...

  • Page 9: Tüv Certification

    (EN 280 par. Loading cycle: cycle starts from the access posi- 1.4 - ANSI/SAIA A92.20 par. 3). tion, continues performing the work and finishes re- turning to the access position. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 10: Identification Plate

    1.7 Identification plate On the MEWP turret, there is a plate with all the identification data of the machine: Picture 1: identification plate. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 11: Specifications

    485 lb Max. load stabilize on an 1,10 m 3.61 ft on the basket obstacle (with 200 kg 441 lb tracks lifted) Turret rotation +/-355° (tot. 710°) Basket rotation (*optional) +90°/-87° MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 12 93.87 lb/in on the foot (64,72 N/cm²) (S) Max. pressure on 0,17 kg/cm² 2.42 lb/in tracks (1,67 N/cm²) (T) Max. pressure in 400 kg/m² 81.93 lb/ft travel (3,92 KN/m²) MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 13 Max allowed rotation speed 0,7 m/s (2.3 ft/s) Max allowed manual force in the 400 N basket with 1 operator Tightening torque Bolts of the bearing M16 cl 10.9 28 daNm MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 14 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 15 2.2 Work diagrams Picture 2b: work diagram and areas Picture 2a: work diagram and areas if fixed basket (TUV). if fixed basket (CE). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 16 2.3 Description of the MEWP components  Picture 3: main components of the MEWP. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 17 The basket 14 (Picture 3) is connected to the sec- sheets. The movement of the pantograph (lifting and lowering the pantograph) is obtained thanks to the ond boom of the telescopic element through the MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 18 (*optional), the ignition station of machine engine is floor is in anti-skid and self-draining aluminium. positioned on the chassis (Picture 4a). Picture 4a: ignition station in case of Kubota diesel engine. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 19 8: if lighted on, it allows the movement of the outriggers only with the boom and the pantograph rested on their supports. • the fuse box; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 20 (Picture 4c): turning to the right the SK key, it is possible to switch on the electric system and start the endothermic engine. Picture 4b: ignition station in case of Yanmar diesel engine. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 21 10; • the hour counter 11. • the control station selector 6: at left it ena- bles the basket control station, at right the ra- dio control on the ground. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 22 In all engine equipment, on the left side of this case (Picture 5), you can find: for a few seconds: this will cause the corre- sponding orange light 2 (Picture 4a) to turn on. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 23 (*optional). • press, in emergency situations, one of the If you choose to use it: emergency buttons provided on the machine (par. 4.5.1). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 24 ON, the progress levers, and it is located on the frame. of the charging process will be shown on the control station LED panel (Picture 9). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 25 3. press the start/link button again: when the connection is complete, the buzzer stops and the green led starts to light up at the rate of two flashes interspersed with a pause. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 26 Picture 8: radio control station. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 27 J2 for simultaneous widen- ing/narrowing of all tracks (orange) / • lever 7 for travel block bypass; telescopic boom extraction/return (yel- low); • lever 8 for endothermic or electric en- gine power on/off; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 28 THE GROUND chine is developed. LED – RIGHT FRONT OUTRIGGER on the right side: TO THE GROUND LED – DANGER/GENERIC FAULT • electropump activation button. WARNING LIGHT - ANTICRASH MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 29 To charge the battery, simply allocate it in the charging 26. LED – TURRET CENTRED 27. LED – BOOMS WITHDRAWN compartment of the radio control storage location (Pic- ture 10). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 30 (Picture 11). Picture 11: chassis and basket connectors for wired remote control. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 31 The manual stabilization/destabilization manoeuvres are carried out by the operator on the ground through the outriggers control levers (Picture 13): Picture 12: basket control station + “dead man” pedal. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 32 3 for left front outrigger; • lever 4 for right front outrigger; • lever 5 for tracks: it, upward, restricts the tracks and downward widen them. Picture 14: display. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 33 Macchina stabilizzata Machine stabilized inclinata and inclined Macchina stabilizzata Machine stabilized Macchina stabilizzata Machine stabilized sviluppata and developed MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 34 The functions of the different cursors will be de- scribed in the section about recovery procedures through the use of the manual pump (par. 4.5.5). Picture 15: emergency workbench with the main hydraulic distributor. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 35: Use Procedures

    C.M.C. Service before use. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 36 We recommend the use of an anemometer, to determine direction and speed of wind. Any addition that increases the wind load on the MEWP, such as warning signs, is prohibited. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 37 Check that the limit gauge is compatible with the features of the route to be made (i.e. gal- leries, bridges, electrical and phone lines, etc.). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 38 Place the couple of ramps (of adequate di- mensions) and bring them in correspondence of the machine tracks. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 39 MEWP, use the roll-over control lever 9 (Pic- loading, the extensions must be included in ture 8), present on radio control station: it the closing configuration, and only then the MEWP can be used. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 40 Check that no one is in proximity and that the MEWP is in transport configura- tion. During travel, if necessary, the parking button P allows to lift the boom in order MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 41 When traveling, respect a distance of at least 4 meters and make sure that no one stays within a radius of at least 5 meters. Picture 17: travel commands on MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 42 1. move upward the lever 7 (Picture 17), placed on the left downside of the radio control; 2. travel the machine using joysticks J1 and J6 The following procedures must be scru- (Picture 17). pulously and chronologically respected. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 43 MEWP. 6. Pull out the locking pin of the outriggers P 4. Place the MEWP on the chosen area, travel- (Picture8) from the hole; ling by radio control (par. 4.3.3.1). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 44 OPERATING ON ALL FOUR LEVERS Picture 18: insertion of outrigger pin. SIMULTANEOUSLY. Once the feet will all have touched the ground, it will be possi- ble to continue running short alternate MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 45 11 (Picture 8): it causes the simultaneous descent of the four outriggers until the system reads the four limit switches for the ground contact and the lifting of the tracks; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 46 12. Make sure that the bar is back to the chine is developed. closed position; fasten the safety belts to MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 47 It is forbidden to increase the outreach or (see the working diagram in Picture 2), the alarm working height of the MEWP by using ad- indicator 15 lights up (Picture 9). ditional equipment. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 48 The anti-crash system, supplied as standard device, does not allow the aerial part (pantograph, boom, jib) to have accidental impacts with these bulky parts mounted on the frame and the outriggers, MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 49: "Home" Function

    When the appropriate button (dead man) "Home" through the lever 11 (Picture 8) on radio con- (12 Picture 8), present on the radio control station, MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 50: Acoustic Warnings

    Then operate according to the following procedure: switch off the electric engine; couple the 110/120/230 V plug (power line) to the connector on the machine and press MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 51: Emergency Manoeuvres

    BATTERY CHARGE TIME In case of emergency, the controls of the MEWP 0% - 80% aerial part should be performed by the operator on 80%-100% the ground. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 52: Emergency Buttons

    In order to secure the machine, perform the follow- ing procedures in the chronological order indicated: 1. recovery of the aerial part; 2. closing of the outriggers; 3. retraction and travel of the tracks. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 53 1. Turn the manual pump tap (Picture 21) on the position represented by the platform symbol (fully to the left). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 54 PVK (Picture 23) of the emergency workbench. 2. Unseal and fully screw the black knob of the tap LFT (Picture 22) placed at the left of the fil- ters bench. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 55 Picture 24, with a pointed object, and then Picture 23: manoeuvres on moving the joystick J6 (Picture 8) upward for coun- emergency workbench. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 56 While return the MEWP in rest configura- tion, the deceleration ramps of the ma- neuver speeds will be inactive: therefore, pay particular attention to the operations wearing all personal protection equip- ment provided by law. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 57 Picture 25: manual pump tap to be turned to the right. 2. Unseal and fully screw the black knob of the tap RFT (Picture 26) located at the right of the filters bench. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 58 (Picture 13). should only be used in case of emergency. 5. Execute the tracks re-entry moving upward the lever 5 on outriggers control station (Picture 13). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 59 (Picture 29). It can be activated by: o button (Picture 29) on the right side of the radio control; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 60 Do not use the MEWP under drug or alcohol Picture 30: electropump tap. effect; Do not use the MEWP under stress condi- tions; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 61 ➔ Carefully and chronologically follow the instruc- tions given in this manual; Do not remove or modify safety devices; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 62 Check that nobody is within the MEWP action MEWP range. ➔ Stabilize the truck through the outriggers. It is forbidden to operate in situations which are dangerous for the safety of people; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 63 It is forbidden to use the “platform control (emergency) position” when there are opera- tors inside the basket, unless there is emer- MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 64 It is forbidden to lean out; away from any hole or slit; It is forbidden to use the MEWP for recrea- tional purposes; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 65 It is forbidden to make the platform swing; ➔ Check the MEWP stability during all the opera- It is forbidden to exceed the max number of tions phases; basket operators allowed; MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 66: Safety Devices

    Do not intervene on your own safety de- ➔ Park the MEWP in the storage location. vices. In case of tampering, the manufac- turer declines all responsibility about any accidents attributable to these interven- tions. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 67 Interlock outriggers-boom maneuver: closing. block of the manoeuvres of the MEWP aer- • Basket with safety belts anchorages. ial part when this is not stabilized; • Mechanical blocking system of turret rotation. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 68: Residual Risks

    • Refuel in a well-ventilated area with the en- gine stopped. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 69: Noise And Vibrations

    Make sure that moisture has not entered the It is forbidden, in any case, to touch live electrical engine or other parts of the electri- electrical conductors. cal system. Noise and vibrations 4.9.4 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 70 Service. ator both via the controls and directly from the bas- ket floor are lower than the maximum allowed limits of 0.5 m/s Picture 31: identification plate (fac-simile). MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 71 Picture 32: MEWP model mark. Picture 33: maximum capacity allowed in the basket. Picture 34: working diagram. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 72 Picture 35b: switching on/off station Picture 35a: switching on/off station in case of hybrid or full lithium version. if diesel engine. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 73 Picture 38: AUTEC electronic panel of ra- dio/wired control station. Picture 36: AUTEC radio control station. Picture 39: display box. Picture 40: safety belt attachment point. Picture 37: AUTEC wired remote control station. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 74 Picture 41: indication of air/water supplies. Picture 42: indication of 12 V socket. Picture 43: travel directions on tracks. Picture 44: maximum slopes for travel. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 75 Picture 45: use and maintenance manual box. Picture 47: outriggers control station. Picture 46: indication of maximum frame inclination. Picture 48: maximum load on outriggers. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 76 Picture 50: prohibition to stand in work area. Picture 55: indication for grease application. Picture 51: prohibition to remove safety devices. Picture 56: indication for engine oil Picture 52: indication for fuel refill. checking/refill. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 77 Picture 58: auxiliary electric engines (*optional). Picture 62: indication of fork points. Picture 59: indication for engine battery disconnection. Picture 63: warning for basket operator fainting. Picture 60: indication of platform fuse. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 78 Picture 64: emergency station on turret. Picture 68: aerial part/outriggers exchange tap in case of electropump. Picture 65: emergency bypass. Picture 66: indication of emergency manual pump. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 79 Picture 71: warning of burn risk. Picture 72: earthing. Picture 69: general obligations and prohibitions. Picture 73: electric danger. Picture 70: warning for tracks lifting Picture 74: crushing and cutting hazard. during stabilization. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 80 Picture 76: danger of falling. Picture 79: prohibition to wet the machine. Picture 80: warning to obligate to the consulta- Picture 77: obstacle danger. tion of use and maintenance manual. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 81 Picture 82: compliance with ANSI and CAN/CSA rules. Picture 83: inspection tag. Picture 81: MEWP use guidelines. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 82: Electrical System

    MEWP have been calibrated: a correct calibration of these parts (which is possi- Picture 84: fuse box. ble only in C.M.C. or in authorized Ser- vices) is important to assure the safety of the machine. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 83 TURRET AND BASKET POWER Fuse 6 SUPPLY Fuse 7 CHASSIS DEVICE POWER SUPPLY Fuse 8 EMERGENCY LINE 15/54 Fuse 9 TURRET POWER SUPPLY Fuse 10 STOP ENGINE Table 3: fuse functions. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 84: Hydraulic System

    *optional. In case of its refill or replacement, it is im- perative to comply with the technical specifications of the product already present in the system. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 85: Maintenance

    MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 86: Daily Maintenance

    Check the level of the Top up USER the turret; vice. fuel in the tank. o extend and withdraw Check the level of the Top up USER the telescopic boom. coolant liquid. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 87 Contact the OUTRIGGERS SHALL sion and withdrawal; Service. o operate the levers for NOT MOVE. the lifting and lowering telescopic boom. BOOMS SHALL MOVE. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 88 THE MOMENT LIMITER MEWP. of basket control sta- MUST START Contact the tion to lift the aerial INHIBITING Service. part. OPERATIONS EXCEPT AERIAL PART MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 89 Replacement MEWP. Contact C.M.C. perfectly. the Service. draulic circuit: check Check that the con- that there is no oil trols, pilot C.M.C. leakage in hydraulic lights, the emergen- circuit. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 90 (use torches or C.M.C. den to use lamps to inspect the MEWP. internal part under the Contact frame). Service. Check the cleanliness USER/ of the endothermic Replacement. C.M.C. engine and auxiliary MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 91 Fill the tank with the new oil until the Replace hydraulic filters (25 mi- USER / maximum level indicator. cron). C.M.C. Complete inspection of the entire USER / machine and recording the results C.M.C. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 92: Biannual Maintenance

    8.10 Safety rules during mainte- nance Picture 85: pressurized tank THE NON-OBSERVANCE OF ONE OF THE FOLLOWING SAFETY RULES CAN SERIOUSLY HARM PEOPLE OR CAUSE SEVERE DAMAGES THINGS PARTS OF THE MACHINE. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 93 OHV with horizontal shaft, 4 strokes, cylinder chemicals dangerous for the components of the inclined at 25°, forced air cooling, cast iron cyl- MEWP (rubber parts, painted parts, etc.). inders. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 94 As regards the thorough maintenance of the sup- Displacement 0.435 plied internal combustion engine, see the mainte- Continuous nominal power nance interventions indicated by the manufacturer 5.7 - 6.2 (3000 - 3600 rpm) on its website: MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 95 Power technical characteristics: Rated Energy 4.32 [kWh] *When charge is operated at less than 0°C the charge cur- rent is electronically limited at 10 A. Battery specifics Battery Composition LiFePo4 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 96 Viscosity Index ASTM D2270 loosened too much, it risks being expelled Pour point °C ASTM D97 under the effect of the pressure of the Flash point COC, °C ASTM D92 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 97 Kinematic Viscosity, 40°C, ASTM D445 Kinematic Viscosity at 20°C (ASTM D2983): mm2/s Kinematic Viscosity, 380 mPa. ASTM D445 12,9 100°C, mm2/s Viscosity Index ASTM D2270 Pour point °C ASTM D97 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 98 TYPE AND SERIAL NUMBER OF THE MACHINE. tiated disposal and then positioned in suitable prem- ises and containers: o Ferrous materials: carpentries and mechanical components. o Plastic materials: gaskets, belts, protections. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 99 The remote connection system is composed of an out password); electronic box (Picture 87) mounted on the chassis 3. Lift the connection remote switch L on the box. switching on/off box (Picture 88): MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 100: Troubleshooting

    3. One of the outriggers micro-switches is tem, through ID and Password supplied by the not working. manufacturer; 5. Call C.M.C. Service for technical assistance. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 101 Cause: 1. Oil leakage. 2. Cylinders gaskets wear. Cause: 1. The green light does not work. 2. Micro-switch system does not Remedies: 1. Tighten hydraulic connections. work. 2. Replace gaskets. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 102 Causes: 1. Emergency button activated. 2. Battery discharged. 3. Out of fuel. 4. Hydraulic oil level too low. Remedies: 1. Disable the emergency button. 2. Replace the battery. 3. Refuel. 4. Refill hydraulic oil. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 103 The tampering or replacement of compo- nents by non-authorized staff is strictly forbidden. ➔ It is mandatory to restore the sealings after use of these items. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 104 220 (NL) com- NOTES. hori- 7,60 pletely lateral NL: nominal load. zontal 110 (TL) lifted TL: test load. 80 (NL) com- hori- 10,40 pletely lateral zontal 40 (TL) lifted MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 105: Functional Tests

    ▪ Block of the manoeuvres of the aerial part of the MEWP when this is not stabilized. ▪ Block of outriggers return/extraction when the aerial part is not in rest po- sition. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 106: Control Register

    ➢ Replacement of electrical components (par. Errore. L'origine riferimento non è stata trovata.) ➢ Replacement of safety devices (par. Erro- re. L'origine riferimento non è stata tro- vata.) MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 107 The seller The buyer 13.2 Further transfers of owner- ship MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 108 The seller The buyer The seller The buyer MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 109 Date……………… The seller The buyer Stamp and signature of the responsible for the firm in charge The user 13.3 Replacement mecha- nisms MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 110 Stamp and signature of the responsible Date……………… for the firm in charge The user Stamp and signature of the responsible for the firm in charge The user Description of the component........Description of the component........MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 111 Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user 13.4 Replacement of structural el- ements Description of the component........MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 112 Date……………… The user Stamp and signature of the responsible for the firm in charge The user Description of the component........Description of the component........Manufacturer............Manufacturer............MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 113 Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user 13.5 Replacement of hydraulic components Description of the component........Description of the component........Manufacturer............Manufacturer............MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 114 Stamp and signature of the responsible for the firm in charge The user Description of the component........Description of the component........Manufacturer............Manufacturer............Provided by............... Provided by............... Cause of the replacement........Cause of the replacement........MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...

  • Page 115: Replacement Of Electrical Components

    The user The user 13.6 Replacement of electrical components Description of the component........Description of the component........Manufacturer............Manufacturer............Provided by............... Provided by............... Cause of the replacement........Cause of the replacement........MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 116 The user Description of the component........Description of the component........Manufacturer............Manufacturer............Provided by............... Provided by............... Cause of the replacement........Cause of the replacement........…………………………………………………………… …………………………………………………………… Place……………… Place……………… MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 117 13.7 Replacement of safety devic- es Description of the component........Description of the component........Manufacturer............Manufacturer............Provided by............... Provided by............... Cause of the replacement........Cause of the replacement........…………………………………………………………… …………………………………………………………… Place……………… Place……………… MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 118 Provided by............... Provided by............... Cause of the replacement........Cause of the replacement........…………………………………………………………… …………………………………………………………… Place……………… Place……………… Date……………… Date……………… Stamp and signature of the responsible Stamp and signature of the responsible MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 119 Description of the failure..........Description of the failure..........……………………..…………………………………… ..……………………..…………………………………… ..……………………..…………………………………… ..……………………..…………………………………… Cause……...……………..…………………………….. Cause……...……………..……………………………..…………………………..……………………………… ..…………………………..……………………………… ..……………………..…………………………………… ..……………………..…………………………………… Repairs performed ……………..……………………… Repairs performed ……………..……………………… ..………………………………………………………… ..………………………………………………………… ..……………………..…………………………………… ..……………………..…………………………………… Place………. Date…………… Place………. Date…………… MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 120 Place………. Date…………… Place………. Date…………… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge for the firm in charge The user The user MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 121 13.9 Periodical inspections and THE INTERVENTION maintenance journal ➔ The user has the obligation to respect the maintenance control program described in this manual and to register the inspections in a proper journal. MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 122 DESCRIPTION OF DATE SIGNATURE THE INTERVENTION DESCRIPTION OF DATE SIGNATURE THE INTERVENTION MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 123 DESCRIPTION OF DATE SIGNATURE THE INTERVENTION DESCRIPTION OF DATE SIGNATURE THE INTERVENTION MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 124 13.10 Notes    …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… …………………………………………………… MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 125 Loading cycles  Errore. Il 6Electrical system 80 segnalibro non è definito. 7Hydraulic system 82 Working diagram and stabilization 8Maintenance 83 areas 13 Daily maintenance  84 2Description and purpose 6 Definition 6 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
  • Page 126 119 13.10 Notes 122 (*optional) Errore. Il segnalibro non è definito. Consumables  94 8.13 Indications for the dismantling of the 8.14 MEWP 96 Service 96 8.15 9Troubleshooting 98 MAN.234 Rev.6 ENG - Use and maintenance manual S19HD page...
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