CMC S19 Use And Maintenance Manual

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Introduction

hank you for choosing to purchase a CMC MEWP (aerial work

platform), we are sure you will be pleased with your choice.

0.1

Use and maintenance manual

This manual is added to the sold machine and contains the instructions for

its transfer, use and maintenance. While drawing up this manual, we took

into consideration all the operations that are part of a normal use and

regular maintenance of the machine. So for a correct and optimum use,

you have to follow the described instructions carefully

This manual has been drawn up in order to

Describe the use of the machine

Show the main technical specifications of the machine

Provide with the instructions for the placement and use of

the machine

Describe the safety devices

Point out the potential risks and/or possible dangerous

situations

Provide with the necessary instructions for the ordinary

maintenance operations

Provide with the instructions for the filling of the check

THE USE AND MAINTENANCE MANUAL IS INTEGRAL

PART OF THE MACHINE. In case of sale of the MEWP,

please give this manual to the new owner.

MAN. 181 rev. 3 Use and maintenance manual Sup24

KEY FOR THE SYMBOLS USED IN THIS MANUAL

( CAUTION)

= warns the user about the risk of serious damages

to people or to part of the equipment or the vehicle,

if you do not obey the safety regulations.

(WARNING)

= notifies the possibility of minor injuries to people

or little damages to the platform or vehicle parts.

( FORBIDDEN)

= prohibition signal.

(

OBLIGATION ) = obligation signal.

= warns the user about the risk of environmental

(CAUTION)

pollution.

(OPTIONAL)

= indicates an optional outfit..

( IMPORTANT NOTE)

This instruction manual is addressed to:

Operators

Ground assistants

Staff in charge of the platform (MEWP) guard

Security manager

Maintenance manager

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Summary of Contents for CMC S19

Page 1 ( CAUTION) = warns the user about the risk of serious damages hank you for choosing to purchase a CMC MEWP (aerial work to people or to part of the equipment or the vehicle, platform), we are sure you will be pleased with your choice.
Page 2 KEY FOR THE SYMBOLS USED IN THE IN THE STICKERS MEWP use consent light led Joystick (lt) for the operations of CW rotation / external leveling travel of the right crawler, 21/25 lifting/lowering boom 2, basket Return and lowering Boom 1 / leveling backwards travel left crawler Extension and lifting Boom 1 /...
Page 3 “Back home” button ---- ---- Dead man button (on the left side of the platform control station) Turret rotation block bypass (on the right side of the platform control station) MAN. 126 rev.4 Use and maintenance manual S19 3 of 77...
Page 4 MAN. 126 rev.4 Use and maintenance manual S19 4 of 77...
Page 5 Disclaimer CMC declines all responsibility in case of partial or total non- observance of the following instructions Before proceeding with any operation of installation and use of the machine, the user is obliged to read carefully the text of this manual, with particular reference to all the laws and indications concerning the safety of its use;...
Page 6: Normative References
EC directive 91/368 UNI-EN 294 EN 60204-1 CEI-EN 60947-5- EC directive 93/44 UNI-EN 349 EC directive 93/68 UNI-EN 418 CEI-EN 60529 Picture 1 – Documents case MAN. 126 rev.4 Use and maintenance manual S19 6 of 77...
Page 7 No part of this publication can be translated, modified or reproduced (even partially) without the express authorization of CMC s.r.l. CMC s.r.l. reserves the right to modify - totally or partially - any datum or specification of this publication (without prior notice)..
Page 8: Specifications
0,3 m/s (0.98 ft/s) voltage / capacity 12 V/ Ah 12 V Electric system voltage 2.2 kW 220V 20A Electric motor power 230 bar/3336 psi Max operating hydraulic pressure MAN. 126 rev.4 Use and maintenance manual S19 8 of 77...
Page 9: Identification Plate
2 PERS. MAX MANUAL FORCE ALLOWED 40 daN MAX WIND SPEED ALLOWED 12,5 m/s MAX FRAME INCLINATION ALLOWED 1 ° EXTERNAL FEEDING 220V 50Hz Picture 2: identification plate - facsimile MAN. 126 rev.4 Use and maintenance manual S19 9 of 77...
Page 10 MEWP in travel/closed position Picture 3: Drawing of SUP19 MAN. 126 rev.4 Use and maintenance manual S19 10 of 77...
Page 11 Working diagram and stabilization area 3530 mm 3530 mm Picture 5: stabilization area 1 Picture 4: working diagram MAN. 126 rev.4 Use and maintenance manual S19 11 of 77...
Page 12 Working diagram and stabilization area 2 2560 mm 4050 mm Picture 7: stabilization area 2 Picture 6: working diagram SUP19 MAN. 126 rev.4 Use and maintenance manual S19 12 of 77...
Page 13 1500 – 2000 working hours or once a year Loading cycle: cycle starting from the access position, performing the work and returning to the access position. MAN. 126 rev.4 Use and maintenance manual S19 13 of 77...
Page 14: Description And Purpose
Description and purpose Definition The machine is called S19 and it is a mobile elevating work platform (MEWP): • mobile machine designed to move operators to work positions, in which they carry out duties from the work platform, with the...
Page 15: Description Of The Main Components
Description of the main components Picture 8: MEWP main components MAN. 126 rev.4 Use and maintenance manual S19 15 of 77...
Page 16 10 11 (Picture 8). Sliding telescopic boom sections and or retraction movement of the telescopic boom is activated by controlling the “hydraulic cylinder inside the telescopic boom” 13 (Picture 8). MAN. 126 rev.4 Use and maintenance manual S19 16 of 77...
Page 17: Control Stations
Picture 9: engine ignition and remote control cable connection menu options and data. - In this station through the AM key it is possible to feed and start the endothermic engine. MAN. 126 rev.4 Use and maintenance manual S19 17 of 77...
Page 18 This button has the priority on any other control; it is only allowed to manually descend on the ground.. MAN. 126 rev.4 Use and maintenance manual S19 18 of 77...
Page 19 The radiocontrol on the side has a green “link” (small key) which starts the connection between the receiver and the radio and activates the emergencies once the machine is electrically fed. MAN. 126 rev.4 Use and maintenance manual S19 19 of 77...
Page 20 Level the basket only when the MEWP aerial part is set in the transport configuration. It is strictly forbidden to level the basket with the machine open. MAN. 126 rev.4 Use and maintenance manual S19 20 of 77...
Page 21 Picture 16!! Moreover this station has a display which allows to visualize the series of pilot lights on the control station in Picture 16. 3.5.3 Platform emergency station MAN. 126 rev.4 Use and maintenance manual S19 21 of 77...
Page 22 Requires additional operator help to operate. Picture 18: platform control (emergency) station The emergency station control panel is placed on the right side of the turret as viewed from the basket. Components: MAN. 126 rev.4 Use and maintenance manual S19 22 of 77...
Page 23 All lights light up prior to engine starting and should go off, after engine started. Green OK pilot (happy face) light remains on. Figure 19: Diesel engine start position MAN. 126 rev.4 Use and maintenance manual S19 23 of 77...
Page 24: Use Procedures
Trees are broken off or uprooted, Storm 24,5-28,4 >89 heavy damages to buildings conditions: poor visibility, storms, lightning risk, etc.. Table 1: Beaufort wind scale Do not to operate inside refrigerating rooms. MAN. 126 rev.4 Use and maintenance manual S19 24 of 77...
Page 25 ALWAYS assume that the electrical cable is live and maintain proper safe distance, even if you are certified. ALWAYS TURN OFF ELECTRIC POWER WHEN WORKING ON ANY ELECTRIC APPLIANCE. “Be safe, NOT sorry”. MAN. 126 rev.4 Use and maintenance manual S19 25 of 77...
Page 26 102” wide (2592 mm). Untie any straps or chains FIRST. USE OUTRIGGERS TO LIFT TRUCK BODY. Picture20: sequence of operations for the “self loading” OUTRIGGER PISTONS WILL BE DAMAGED. CMC/All ACCESS RESPONSIBLE DAMAGE CAUSED HYDRAULIC PISTONS OR OUTRIGGERS DAMAGED DUE TO Destabilize the Sup19 following the procedures described in CARELESSNESS.
Page 27 Be careful not to damage railings and or parts of machine. Always use personal protection equipment, including hand protection. Do not handle ropes or chains without gloves. MAN. 126 rev.4 Use and maintenance manual S19 27 of 77...
Page 28 Make Use the joysticks J1 and J2 to move the S19; sure the machine is turned off during transport. Setting the rabbit /tortoise selector on the radio control on “rabbit ”, it is possible to increase the crawlers’...
Page 29 Make sure both main and secondary arm are perfectly laid and withdrawn 4. Disable the radio control. 5. Turn on S19 turning the key, activating both the electrical system and the endothermic engine 6. Use the joysticks J1 and J2 (Picture 15).
Page 30 Make sure the soil bears the load of the stabilizers indicated on the same and that in the contact point of every stabilizer plate with the ground, there are no manholes, floors or other soft structures; MAN. 126 rev.4 Use and maintenance manual S19 30 of 77...
Page 31 MAN. 126 rev.4 Use and maintenance manual S19 31 of 77...
Page 32 (Picture 13) disabling the radiocontrol or from the station in turret Check the integrity and cleanness of the stabilizer’s (Picture 11). end of stroke before and after performing the above described operations. MAN. 126 rev.4 Use and maintenance manual S19 32 of 77...
Page 33 Picture 27: Recommended stabilization track above ground working stabilization is complete, CMC recommends the operator to height: Minimum height of 200 mm /8” continue raising the chassis with the stabilizers until the tracks reach a minimum height of 200 mm/8”...
Page 34 Hook safety fall arrest belts to the fall arrest safety belt mounting eye in the basket. MAN. 126 rev.4 Use and maintenance manual S19 34 of 77...
Page 35 26. If the operation has been carried out correctly, three pilot lights will light: centering, stabilization and consent Picture 16 and Picture 17. 27. Unfasten safety belts, get off the basket using the step below. MAN. 126 rev.4 Use and maintenance manual S19 35 of 77...
Page 36 ON load allowed by the machine Intermittent and continuous, continuous Max. translation inclination reached when exceeding the max. on the basket and on remote control translation inclination allowed MAN. 126 rev.4 Use and maintenance manual S19 36 of 77...
Page 37: Emergency Operations
. Before starting the emergency procedures, it could be useful to contact CMC servicing and communicate the data on the display. To convey such info it could be necessary to push one or more times the TT 4.5.2...
Page 38 After closing the platform, take it to the nearest service centre. After closing the platform, take it to the nearest service centre. MAN. 126 rev.4 Use and maintenance manual S19 38 of 77...
Page 39 (Picture 33); distributor DM. Picture 32 - DM Distributor Picture 33 – protection carter and internal label MAN. 126 rev.4 Use and maintenance manual S19 39 of 77...
Page 40 Picture 35 – tap and stabilizers/MEWP electro valves group DST Picture 34 – position of the distributor Picture 36 - lever in MEWP position 4. move the lever in Picture 36 on the mewp position. MAN. 126 rev.4 Use and maintenance manual S19 40 of 77...
Page 41 Picture 37. Picture 38 – lever for the lifting/lowering of boom (the first – black – starting from the right) Picture 37 – lever and hand pump MAN. 126 rev.4 Use and maintenance manual S19 41 of 77...
Page 42 10. then the operator carries out the other operations keeping the lever of the desired operation pressed down, at the same time hand- pumping Picture 40. One ground operators is necessary to close the platform set in this configuration. MAN. 126 rev.4 Use and maintenance manual S19 42 of 77...
Page 43 16. screw the hand wheel 1 Picture 44 after removing CMC lead wire; Picture 41 – covering carter 17. unscrew the paired valves ( 2 Picture 44) 2 and 3 (Picture 45): at the same time, the second operator will pump oil through the hand pump;...
Page 44 19. At the end of the operations, reset the original conditions. Two ground operators are necessary to close the platform stabilizers in the closed configuration. Picture 43 – tap and stabilizers/MEWP electro valves group DST MAN. 126 rev.4 Use and maintenance manual S19 44 of 77...
Page 45 Picture 44 – Operations Distributor DM Picture 45 – distributor covering carter MAN. 126 rev.4 Use and maintenance manual S19 45 of 77...
Page 46: Safety Rules
Safety rules max pressure valve on the turret) which are important for the safety of the MEWP, are calibrated in CMC s.r.l. factory and the containers are sealed before the delivery of the MEWP to the customer THE NON-OBSERVANCE OF ONE OF THE FOLLOWING SAFETY RULES, MAY CAUSE SERIOUS DAMAGES TO PEOPLE, THINGS AND PARTS OF THE EQUIPMENT OR THE VEHICLE.
Page 47 It is strictly forbidden to level the basket when the machine is in • During particular works (paintings, etc), protect yourselves and the working position; machine; • Do not operate when the MEWP is in failure; MAN. 126 rev.4 Use and maintenance manual S19 47 of 77...
Page 48 MEWP outreach or working height; • Be careful when working in close buildings: due to the “wind tunnel” effect, sudden blasts could cause swinging, thus impairing the machine stability; MAN. 126 rev.4 Use and maintenance manual S19 48 of 77...
Page 49: Safety Devices
• Microswitch for the stabilizer/outrigger hydraulic end stroke • Electrical overloading protection fuses, both on power and control circuits. • All the machine controls require the presence and action of the operator. MAN. 126 rev.4 Use and maintenance manual S19 49 of 77...
Page 50 INCLUDING 2 PERS. MAX MANUAL FORCE ALLOWED 40 daN MAX WIND SPEED ALLOWED 12,5 m/s MAX FRAME INCLINATION ALLOWED 1 ° EXTERNAL FEEDING 220V 50Hz Picture 46: identification plate MAN. 126 rev.4 Use and maintenance manual S19 50 of 77...
Page 51 Picture 48: stabilizers controls Picture 50: radiocontrol Picture 49: platform controls (basket work station ) Picture 51: platform control (turret emergency station) MAN. 126 rev.4 Use and maintenance manual S19 51 of 77...
Page 52 2 0 0 K g M A X BELA STI N G : Picture 55: max capacity allowed in the basket Picture 53: emergency exchange Figura 56 - display MAN. 126 rev.4 Use and maintenance manual S19 52 of 77...
Page 53 Picture 58: centering Picture 59: maximum slope during the translation Picture 57: use and maintenance MAN. 126 rev.4 Use and maintenance manual S19 53 of 77...
Page 54 Picture 60: climb angle slope during translation with radio and remote control Picture 63: shearing and cutting hazard Picture 64: instability hazard in case of soft ground Picture 61: electrical line distance MAN. 126 rev.4 Use and maintenance manual S19 54 of 77...
Page 55 Picture 65: obligation signs on the machine T> 4 0 °C W I N D > 1 2 m / s T< - 1 0 °C Picture 66: prohibition signs on the machine MAN. 126 rev.4 Use and maintenance manual S19 55 of 77...
Page 56: Daily Maintenance
Operations indicated by USER are allowed to be performed by the user. Check fuel level in the fuel tank Fill as needed USER Operations indicated by CMC must only be performed only by CMC or Check cooling system level Fill as needed USER authorized factory certified repair centers.
Page 57 Push the ”EMERGENCY” MOVE Servicing. button to stop the engine; Operate the telescopic boom raising and descent levers; TELESCOPIC BOOM MUST NOT MOVE Checks by USER In case of Service by MAN. 126 rev.4 Use and maintenance manual S19 57 of 77...
Page 58 (pins, locknut, etc.) are in Forbidden electric motor for cleanliness and obstructions. proper condition and not damaged Check hydraulic filters for cleanliness. USER / CMC MEWP. Contact the Servicing. MAN. 126 rev.4 Use and maintenance manual S19 58 of 77...
Page 59 Torque as necessary. Maintenance after initial 400 hours Operations Service by Replace hydraulic filters USER / CMC Adjust any play on telescopic booms. Adjust and torque to proper settings and clearances. MAN. 126 rev.4 Use and maintenance manual S19 59 of 77...
Page 60 Hydraulic tank is located in the rear of the frame, between the rear to being placed back in service. stabilizers. Hydraulic filter housings (2) are located on either side of the main proportional hydraulic valves. MAN. 126 rev.4 Use and maintenance manual S19 60 of 77...
Page 61 • To assure the safety of your aerial work platform, For recordkeeping purposes, a written inspection always use original CMC OEM replacement parts and report by a qualified factory trained technician must repairs completed only by authorized repair centers. be attached in the provided area of the owner’s Critical components can only be calibrated by the manual.
Page 62 Data Value Unit untrained service personnel attempting repairs without proper Cylinder capacity 0,599 training on this aerial work platform. CMC S.r.l. (the Highest performance at 3200 10,8 manufacturer), it’s dealers and distributors are not responsible min-1 for your ignorance. •...
Page 63 Non authorized staff is not allowed to replace the components. Many components of the MEWP have been calibrated: a correct calibration of these parts (which is possible only in CMC or in authorized repair shops) is necessary to assure the safety of the machine.
Page 64: Troubleshooting
– to detect and solve the problem. Do not hesitate to contact our Service Centre for any technical problem which is not identified nor solved by the aforesaid procedure. MAN. 126 rev.4 Use and maintenance manual S19 64 of 77...
Page 65: Control Register
Following ownership transfers (par. 8.2) manufacture year 2014 Mechanisms replacements (par. 8.3) Replacement of structural elements (par. 8.4) ha sbeen delevered by CMC s.r.l. Replacement of hydraulic components (par. 8.5) to the firm KRAAN EN TRUCK SERVICE BV Replacement of electrical components (par. 8.6) EXPORTWEG 49A 2742 RC WADDINXVEEN HOLLAND Replacement of safety devices (par.
Page 66 The seller The buyer The seller The buyer MAN. 126 rev.4 Use and maintenance manual S19 66 of 77...
Page 67 Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user _______________________________________________________ MAN. 126 rev.4 Use and maintenance manual S19 67 of 77...
Page 68 Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user MAN. 126 rev.4 Use and maintenance manual S19 68 of 77...
Page 69 Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user MAN. 126 rev.4 Use and maintenance manual S19 69 of 77...
Page 70: Replacement Of Electrical Components
Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user MAN. 126 rev.4 Use and maintenance manual S19 70 of 77...
Page 71 Date…………………….……… Place…………………………. Date…………………….……… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user MAN. 126 rev.4 Use and maintenance manual S19 71 of 77...
Page 72 Date………………….……….… Place…………………………. Date………………….……….… Stamp and signature of the responsible Stamp and signature of the responsible for the firm in charge The user for the firm in charge The user MAN. 126 rev.4 Use and maintenance manual S19 72 of 77...
Page 73 Periodical checks and maintenance journal DATE SERVICE SIGNATURE The user shall observe the maintenance and control program described in this manual. DATE SERVICE SIGNATURE MAN. 126 rev.4 Use and maintenance manual S19 73 of 77...
Page 74 DATE SERVICE SIGNATURE DATE SERVICE SIGNATURE MAN. 126 rev.4 Use and maintenance manual S19 74 of 77...
Page 75 ……………………………………………………………………………… 8.10 Notes ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… MAN. 126 rev.4 Use and maintenance manual S19 75 of 77...
Page 76 Use procedures Hydraulic system Environmental operational conditions Approach distances for qualified employees – Alternating current Loading and unloading of the platform MEWP use procedures Emergency operations Safety rules Safety devices MAN. 126 rev.4 Use and maintenance manual S19 76 of 77...
Page 77: Electrical System
CMC or in authorized repair shops) is necessary to assure the safety of the authorized repair shops) is necessary to assure the safety of the machine. machine MAN. 126 rev.4 Use and maintenance manual S19 77 of 77...

CMC S19 Use And Maintenance Manual

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