A unique overdrive pedal with a very refined and complex drive tone that earns it a spot on the pedalboards of many nashville studio musicians (27 pages)
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This documentation is for the kit version of the project. If you purchased the PCB by itself, please use the PCB-only version of the documentation instead. The circuit is the same, but the instructions are completely different due to the specialized parts and assembly methods used in the kit. ARES VINTAGE PREAMP...
INTRODUCTION If this is your first pedal, welcome to the hobby and thank you for choosing Aion FX. You’ve just joined a community of over 100,000 people around the world with a passion for building homemade noise machines using obsolete electronics technology, and we’re glad to have you! If you’ve done this before, it’s great to see you again and we’re confident you’ll find this build experience...
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470n (0.47) Electrolytic Capacitors 100k NAME 220k 10uF 470k 47uF 100uF MLCC Capacitors NAME NAME 220pF (marked “221”) LT1054CP 100n (marked “104”) 8-pin socket 470n (marked “474”) Transistors Diodes NAME NAME 2N5484 1N5817 2N5485 1N4742A PCB adapter pins ARES VINTAGE PREAMP...
The tip should used to tighten the dress nut to avoid lot of pedals! be no more than 0.1” (2.5mm) wide. scratching or denting it (which can happen with metal tools). ARES VINTAGE PREAMP...
Some voltage regulators The pins will be soldered to the also look like this. They may also look like this. adapter during kit assembly. have more than 8 legs. WIRE ASSEMBLY WIRE ASSEMBLY HEADER DC JACK LED BEZEL ARES VINTAGE PREAMP...
6. Transistors 7. Electrolytic capacitors Not all of these component types are included in each kit, so skip them if they aren’t applicable. Some types of film capacitors are taller than electrolytics, so those can be done last. ARES VINTAGE PREAMP...
10 resistors at a time or the bottom of the board will get too crowded. If this is your first time soldering, watch tutorial videos on YouTube and make sure you get it down before you begin. You don’t want to practice or experiment on this board! ARES VINTAGE PREAMP...
1N5817 1N4742A 1N5817 1N5817 Next, you’ll populate the diodes. Diodes are polarized, so make sure to identify the polarity band (which indicates the “cathode”, or negative side) and match the band to the footprint on the PCB. ARES VINTAGE PREAMP...
ICs may have two different orientation marks: either a dot in the upper-left or a half-circle notch in the middle of the top side. Some ICs have both marks. This shows which way the IC should be rotated when inserting it into a socket (the socket also has a half-circle notch). ARES VINTAGE PREAMP...
“5485” (used for Q2). Be very careful to line up the D-S-G labels with the markings on the PCB or the effect will not work. The component side of the PCB adapter should face upwards toward the potentiometer. ARES VINTAGE PREAMP...
Note: C1, C6, C10 and C13 are blue MLCCs and taped to cardboard. The value will be written on the cardboard in order to distinguish them from each other. C14 and C15 (100n MLCCs) are always yellow and can be identified by color since the value printed on the side can be hard to read. ARES VINTAGE PREAMP...
They do fit pretty tightly in the holes, though, so press firmly. There’s also a 4-pin header on the I/O board that we will do in a later step. ARES VINTAGE PREAMP...
The longer leg is positive and fits in the square pad. These are the last of the on-board components. Now is the time to go back to page 12 and insert the IC into the socket. ARES VINTAGE PREAMP...
BLUE MARKING Once all three wire assemblies are soldered, set the footswitch PCB aside. We’ll solder the actual footswitch and LED in a later step. ARES VINTAGE PREAMP...
Red is positive (+), black is negative (-). After soldering, pull it tight. For even more strain relief, you can thread the snap through the loop to form a knot. (not shown) ARES VINTAGE PREAMP...
You’ll need to hold the bezel in place when OUTER WASHER tightening the nut. The top of the bezel is fairly MOUNTING NUT sharp, so try using a rubber band for grip instead of pressing your finger against the bottom. ARES VINTAGE PREAMP...
MOUNTING NUT LOCK WASHER BEZEL MOUNTING NUT & LED The dress nut acts as a mounting nut, unlike the footswitch dress nut. Use flat- nose pliers on the flat sides of the nut to tighten securely. FOOTSWITCH 125B ARES VINTAGE PREAMP...
However, Aion FX projects are designed to be extremely easy to remove from the enclosure for troubleshooting, with no desoldering required—so with these kits, it’s actually much easier to “box it before you rock it”.
Note the use of two mounting nuts on each of the jacks, one inside and one outside. The inner nut acts as a spacer to set the DC jack flush with the outside of the enclosure. The inner nuts should be threaded as far down as they can go. MOUNTING NUT OUTER WASHER LOCK WASHER MOUNTING NUT 125B ARES VINTAGE PREAMP...
Be careful not to over-tighten or you may damage the set screw. But if it’s not tight enough, the knob will be more likely to fall off or lose its alignment with the markings on the enclosure. Last, just close the panel on the back using the four screws. That’s it! ARES VINTAGE PREAMP...
So, if you notice it doesn’t seem to have much volume on tap, be aware that this is by design and not an issue with your build. The EP-3 circuit best used as an always-on tone sweetener or buffer than something you turn on to push the amp for lead parts. ARES VINTAGE PREAMP...
100n 470n film (0.1) MLCC 220pF 100n MLCC MLCC 100n film (0.022) MLCC 470n film (0.47) Transistors Potentiometer Switches PART VALUE PART VALUE PART VALUE PART LT1054CP 2N5484 Volume 500kB SPDT on-off-on 2N5485 3PDT stomp ARES VINTAGE PREAMP...
Note that IC pins are labeled counter-clockwise from the upper-left, as shown in the diagram to the right. For the JFETs, the pins are labeled on the PCB. VOLTAGE VOLTAGE VOLTAGE ARES VINTAGE PREAMP...
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“goop” the PCB or otherwise obscure the source. In other words: you don’t have to go out of your way to advertise the fact that you use Aion FX kits, but please don’t go out of your way to hide it.
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These kits are intended to be built by the customer. Aion FX is not responsible for language that may be used by the customer in the marketing or resale of the finished product.
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