Related Manuals for Atlanta Attachment Company PT-2000
Summary of Contents for Atlanta Attachment Company PT-2000
- Page 1 PT-2000 Model Revision 1.0 Updated August 22, 2019 Technical Manual 362 Industrial Park Drive Lawrenceville, GA 30046 +1 (770-963) 7369 www.atlatt.com...
- Page 2 The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
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Page 3: Table Of Contents
Contents CONFIDENTIAL AND PROPRIETARY INFORMATION ............0 CONTENTS ..........................1 SAFETY INSTRUCTION ......................0 Important Notices............................3 Maintenance ..............................5 INSTALLATION ........................7 1.1......................7 ARTS AND OMPONENTS 1.2........................8 ECHNICAL 1.3....................8 ERIAL DENTIFICATION ABEL 1.4........................ - Page 4 ......................... 47 AINTENANCE General Safety Instructions ....................47 . Preventive Maintenance ....................... 48 3.10. T ......................... 48 ROUBLESHOOTING Screen Messages ........................48 ASSEMBLY DRAWINGS & PARTS LISTS ............... 50 ATLANTA ATTACHMENT COMPANY (AAC) STATEMENT OF WARRANTY ....... 54 TRAINNING ..........................55...
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Page 5: Safety Instruction
Safety Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident. - Page 6 Safety The personnel's awareness of the dangers and compliance with the safety regulations should be checked at irregular intervals. Choice and Qualification of Personnel Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work - either within the company, by our field staff or at our office - and who have not only been duly appointed and authorized, but are also fully familiar with the local regulations.
- Page 7 Safety shift. Damage found shall be immediately remedied by a duly authorized person before resuming operation of machine. The machine should only be operated when in perfect working order and when all protective mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP systems, etc.
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Page 8: Important Notices
Safety Important Notices Reporting and Fighting Fires Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. Pass on the corresponding information to the firemen when they arrive. - Page 9 The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.
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Page 10: Maintenance
Safety Maintenance General Safety Instructions The machine shall be switched off, come to a standstill and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever. Use proper lockout/tagout procedures to secure the machine against inadvertent startup. Remove any oil, grease, dirt and waste from the machine, particularly from the connections and screws, when starting the maintenance and/or repair work. - Page 11 Safety Ventilation/Hazardous Gases It is the end users responsibility to ensure adequate ventilation is provided to exhaust any and all noxious or hazardous gases that may be present in the working environment. Hydraulic and Pneumatic Systems Work on hydraulic or pneumatic equipment shall only be carried out by persons with training, knowledge and experience of hydraulic systems.
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Page 12: Installation
Installation INSTALLATION NOTE: It is important that the machine technician read this manual and is familiar with all the functions and safety concerns of the unit before installing and operating. 1.1. Parts and Components 1.- Power Supply 5.- Cable (4 wires) 9.- Air Module 2.- Power Module 6.- Data Module... -
Page 13: Technical Data
Installation 1.2. Technical Data SPECIFICATIONS /ESPECIFICACIONES input Voltage / Voltage de Entrada 110-240 VAC 50/60 Hz Input Current / Corriente de entrada 1.4A 50/60 Hz Output Voltage / Voltage de Salida +24V DC Output Current / Corriente de Salida 4.0A 1.3. -
Page 14: Models
Installation 1.5. Models Serial Bus System started in 1998. Different Models has been creted on the last 20 years. Some updates kits are avalaible to update form old systems to the new larger screen version. 4080-000 4080-001 4080 003 4080 A 4080 004... -
Page 15: Installation & Set Up
Installation 1.6. Installation & Set Up 2. Remove all shipping straps. 3. Inspect the unit for any damage that may have occurred during shipping. If damage is found, report this immediately to your supervisor. Document the damage and provide details and photographs. 1. -
Page 16: Operation
Service Instructions OPERATION Note: It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 2.1. Introduction The Serial Bus System, based on only four wires, is self- diagnostic and offers helpful solutions to solve the problem. -
Page 17: Navigation
Service Instructions Upon receiving the operator’s language selection, the touch screen displays the OPERATION screen The operator accessible functions allow control of the normal production cycles and capture of production data. It also displays fault messages and guides the operator to choose the appropriate fault recovery functions. - Page 18 Service Instructions ARROWS: Pressing the arrows right or left will take you to the next or previous pages. COUNTERS: Are identified with the "+" and "-" buttons in the corners. These counters may be adjusted by touching the "+" and "-" boxes. NOTES: When a button has a white background the function is “ON”...
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Page 19: Service
Service Instructions SERVICE NOTE: Maintenance should only be performed by trained, qualified personnel.. 3.1. Lockout/Tagout Program "Lockout/Tagout (LOTO)" refers to specific practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities. -
Page 20: Mechanical
Service Instructions 3.2. Mechanical NOTE: All maintenance should be performed by a qualified service technician. 1. Cable Connection Module inputs It is important a good contact between all wires and module inputs and outputs. Two special wire insertion tools are used to insert the main 4 wire cable and the small cables to their connectors. -
Page 21: Electrical
Service Instructions 3.3. Electrical NOTE: All maintenance should be performed by a qualified electrician. 1. Ground This unit need to be connected to ground (earth) for several reasons. In mains powered equipment, exposed metal parts are connected to ground to prevent user contact with dangerous voltage when electrical insulation fails. -
Page 22: Power Supply
Service Instructions 4. Power Supply Earlier systems were provide with the 4080-990 Power Supply. Provide 24V to the whole system 4080-990B Later Systems use the 4080-990B power Supply. Provide 24V to the whole system 5. Wire Cable Use to interconnect all the system. 2 lines are powered and the other 2 are used to transfer data from the touch screen to the module and form the modules to the touch screen. -
Page 23: Color Led
Service Instructions 7. Color LED The bi or tri color LED is an independent status indicator that works even if the controller’s display is not working correctly Bi color LED The Bi-color LED (A) is used on the 4080-003 and earlier controllers. -
Page 24: Touch Screen 004
Service Instructions 3.4. Touch Screen 004 CAUTION: Do Not Use Any Sharp Objects to Touch the Screen. 1. Calibration 004 If you are having troubles locating the right place to get access to the function by touching the screen a screen calibration may be required. Proceed as following: 1. - Page 25 Service Instructions 4. . Repeat step 2 where these lines intersect. On 004 screen all 4 corners need to be adjusted. 5. Press the language button of your choice. 6. Press the RESET button at the lower left corner of the screen.
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Page 26: Calibrating 003 And Older Touch Screen
Service Instructions 2. Calibrating 003 and older Touch Screen If you are having troubles locating the right place to get access to the function by touching the screen a screen calibration may be required. Proceed as following: 1. Place one finger on the screen and hold it there while pushing the Green ON button. -
Page 27: Installation Of New Screen
Service Instructions NOTE: The implementation of step 3 and step 4 directly affects the validity of all the buttons in the entire program. It is very important to be accurate. Press the language button of your choice. Press the RESET button at the lower left corner of the screen. -
Page 28: Modules
Service Instructions 3.5. Modules 1. Module types Machine is can be supply with different modules. The module type is writing in the label in front of the module. Input Module…4080-110 They are responsible for transferring signals from the machine to the computer such as switches, electric eyes, sensors, etc. -
Page 29: Dual Analog Module
Service Instructions Dual analog Module….4080-220 Interface to potentiometers or analog imnputs. Its use 4 imput chanels Temperature Module….4080-250 Used to monitor temperature Temperature Module….4080-260 There are 2 version of it. A thermos couple is connected direct to it. Old style are version 0, new style is version 2. -
Page 30: Analog Module
Service Instructions Analog Module….RS32 They are not use very often. Used on the glue machine. 2. Module Replacement NOTE: Even though all output and/or input modules within the machine are identical, they cannot be moved to another location on the serial bus cable, as the computer automatically assigns a working address for each one. - Page 31 Service Instructions Replace the module for the new one. Unplug all modules except Program (4080-150), memory (4080-970) and juts in the old 004 system the Adaptor module (4080-980). Power up the machine. Press continue.
- Page 32 Service Instructions To get an engineer code call AAC. (Press on top of screen to get number for AAC) After typing in the engineer code there will be a Warning screen. Presses continue at the Fatal Error screen. ...
- Page 33 Service Instructions To clear the 911 error code you need to call AAC o Power down the machine o Power up the machine while pressing the screen in the middle o Let go of the screen when the screen lit up. o Follow the calibration procedure.
- Page 34 Service Instructions o Have the machine type, serial # and security # ready for AAC (Pic. 6) o Press button “SET EXP COUNT “and type in the new code given by AAC. Reset the machine. (Machine should power up normal) ...
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Page 35: Screens
Service Instructions 3.6. Screens 1. Introduction The touch screen is divided into two major categories: Functions accessible to the operator and advanced functions accessible to the technician. The advanced functions consist of five security levels: Supervisor, Mechanic, Chief Mechanic, Technician, and Engineer. To access the technical functions, a security key must be entered The [MACHINE ADJUSTMENTS] screen and [ADVANCED ADJUSTMENTS] screen require a verification key code. -
Page 36: Operator Screens
Service Instructions 2. Operator Screens Available Menus The following is a sample of a summary of the different screens and their functions available for the Sewing Operator in one machine. -
Page 37: Ready
Service Instructions Ready After the operator power it “ON” and the screen go through the starting sequence the machine stop at the home operation screen. There are many different options of Home screen accordantly to the machine class. Several field can be show that give the operator different options Start This button starts the machine in automatic mode... -
Page 38: Contrast
Service Instructions give the supervisor a rough estimate of the machine usage. Resetting the statistics requires a supervisor security level. Total On Time is how long the machine has been powered up since the last reset. Time In Auto Cycle is how long the machine has run in the automatic mode since the last reset. -
Page 39: Technical Screens
Service Instructions 3. Technical Screens A password is required to access the Technical Screens. Factory Password is 5 time #3 Advanced Set Up, Advance Manual Show ALL SETTINGS, MANUAL OUTPUTS AND MANUAL INPUTS... -
Page 40: Set Up
Service Instructions Set Up Allows fast access to several of the machine adjustment. Some of the options are password protected and not available to operators. ADVANCE SET UP: This button takes you to the Advanced Functions screen. It is locked with a password. It is only to be use by technicians. -
Page 41: Manual Inputs
Service Instructions Manual Inputs Note: While testing input devices the machine WILL NOT start in automatic mode. A double line below the name of an input device is used to denote a change in its state. An example is when you manually cover the sew eye a double line below SEW EYE appears. -
Page 42: System Information
Service Instructions System Information Show combine Data and Program module from the memory module. The Serial number is stored on the data module and software for the controller is in the program module. Style The STYLE button shows the current style being used. Pressing the STYLE button will take you to the two pages listing the 15 available styles. -
Page 43: Program Update
Service Instructions 3.7. Program Update Software of the unit is located in 2 places, the program module and the touch screen. Both program must be the same if not a error will occur. There are many different ways to update a Program on the machine. -
Page 44: Using A New Program Module Updating Machine Type And Memory
Service Instructions 2. Using a New Program Module Updating Machine Type and Memory Note: Very important: 1 before starting the procedure below, go to Advanced Settings and write down all the settings shown in these screens. Call Atlanta Attachment Technical Services, during normal business hours for assistance with Engineering Code for item 5 below. -
Page 45: Using A New Program And Additional Modules
Service Instructions 7. Replace the Program Module that you installed in step #2 with the original Program Module that came with the machine. 8. With your finger on the screen, turn power on to the machine. When the screen changes from dark to light, remove your finger from the screen. -
Page 46: Update A -004 Screen With New Program Module That Has Not Had A Revision Change
Service Instructions 4. On the “Controller Software Error” screen, press “Copy Program Module to Controller” button in the lower right corner of the page. 5. On the “System Mechanic Security” screen enter code “33333” and press “enter”. 6. When the “Warning” screen appears, press “continue”. The screen will go blank – DO NOT TURN OFF POWER. -
Page 47: Update A -004 Screen With New Program Using A Laptop
Service Instructions 7. Update a -004 Screen with New Program using a Laptop Note: Very Important – Before starting the procedure below, go to Advanced Settings and write down all the settings shown in these screens. Before starting, make sure you have a Windows laptop with .NET 3.5 or later and a USBA-USBB cable that looks like the one on the picture Install the SBus 4 Downloader software and program on your... -
Page 48: Download A New Program To The Controller
Service Instructions Download a new program to the Controller. A. Hook up your USB cable from your laptop to the COM port on 4080-004 controller. B. Power up the machine and run the SBus4 Downloader program. Make sure they have been connected for 10 seconds or so (this lets Windows auto-detect the controller). -
Page 49: Expiration Count 911
The machine serial number The security key The master clock Here is what the 911 warning currently says: Warning 911 Instructions 1. Contact the Atlanta Attachment Company Service Department (USA). Phone: +1 (770) 963-7369 Fax: +1 (770) 963-7641 Email: techsupport@atlatt.com 2. - Page 50 Service Instructions 6. A language selection menu should now appear. 7. A MECHANIC SECURITY SCREEN should appear. Type your 5 digit security code. (22222) 8. The Controller Setup show up; press continue 9. In the screen CONFIG UTILITIES, press EXP CODE.
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Page 51: On Old Screens
Service Instructions 10. Report the three numbers at the top to the AAC Service department staff. A. The machine type B. The machine serial number C. The security key 11. The AAC Service department staff will provide you with the new EXP CODE value. 12. -
Page 52: Maintenance
Service Instructions 3.9. Maintenance NOTE: Always wear proper safety equipment when operating or performing maintenance on any equipment. It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 1. -
Page 53: Preventive Maintenance
Service Instructions 2. . Preventive Maintenance Clean the screen with a clean and soft cloth. Never use Chlorine or alcohol base products. It may deteriorate the first layer of the screen Clean the Modules and components; made sure the cable cabinet is organized and all modules are properly connected. - Page 54 Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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Page 55: Assembly Drawings & Parts Lists
Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369... - Page 56 001005 CABLE, 4 COND, 18 AWG, SBUS RIBBON, PVC 001006 CABLE, 5 COND, 18 AWG, SBUS RIBBON, PVC EEMRT156F TOOL, MASCON, CONN T-GRIP, .156 Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
- Page 57 MMIT-100F TOOL, CRIMPING, ITW 100 SERIES CONNECTORS FF100F2203 CONN IDC, 1X3, .100 #22 AWG, END, RED FFSC10003 STRAIN REL, CONN, 100, 3 Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
- Page 58 4080-990 Power Supply. (Old Version) 4080-990B Power Supply New version 4080 004A Touch Screen 4080 004 Touch Screen Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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Page 59: Atlanta Attachment Company (Aac) Statement Of Warranty
AAC will assist in the procurement and handling of the manufacturers (OEM) claim. What Is Not Covered Parts that fail due to improper usage, lack of proper maintenance, lubrication and/or modification. Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369... -
Page 60: Trainning
Basic Function - Review Of Machine Evaluate any questions. Participants: _______________________________ _______________________________ _______________________________ Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369... - Page 61 _______________________________ Instructor: _______________________________ Date: _______________ Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
- Page 62 OPERATION ..............11 Technical Screens ............33 Parts and Components ............ 7 Troubleshooting ............48 Patents & Patents Pending ..........0 Update Controller............37 Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
- Page 63 Atlanta Attachment Company Inc. 362 Industrial Park Drive Lawrenceville, GA 30046 Phone: +1 (770) 963-7369 www.atlatt.com Printed in USA Digital Version of this Manual Available at: http://atlatt.com/tech_manuals.php Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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