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PLASTICS
MT2000 HYDRAULIC SWATH ROLLER
MODEL - MACDON M155/M205 SERIES & JD W150
Kit Part No. 2862-01
ASSEMBLY INSTRUCTIONS & OPERATION
EFFECTIVE S/N: 39632SR01 - DATE
Check Out Our Online Video Manual!
It is recommended to carefully follow the detailed steps of the assembly manual for the simplest and quickest
assembly of the kit. Please check crate packing list against contents to be sure all parts have been received.
On all Free Form equipment, left and right are determined by standing behind the machine and looking
forward.
All information, illustrations and specifications in this manual are based on the latest product information.
Free Form updates products continually to improve quality. We reserve the right to make changes at any time.
PART # 7101-00-15R04
May 2016
PRINTED IN
w w w . f r e e f o r m p l a s t i c s . c o m
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Related Manuals for Bourgault Freeform MT2000
Summary of Contents for Bourgault Freeform MT2000
- Page 1 Free Form PLASTICS MT2000 HYDRAULIC SWATH ROLLER MODEL - MACDON M155/M205 SERIES & JD W150 Kit Part No. 2862-01 ASSEMBLY INSTRUCTIONS & OPERATION EFFECTIVE S/N: 39632SR01 - DATE Check Out Our Online Video Manual! It is recommended to carefully follow the detailed steps of the assembly manual for the simplest and quickest assembly of the kit.
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Page 2: Free Form Warranty Policy
Free Form Plastic Products (referred to as policy is in place to provide Free Form customers Free Form), a Division of Bourgault Industries Ltd., with replacement shanks for 50% of list price. warrants its new, unused, Agricultural Equipment... - Page 3 Free Form PLASTICS WARRANTY POLICY FREE FORM WARRANTY POLICY (CONT’D) or obligation. The stated warranty contained in the Free Form Warranty Policy applies in all situations, unless the law provides a greater warranty in the jurisdiction of the retail customer. g) Free Form reserves the right to continually improve its equipment, and reserves the right to change products or specifications at any time...
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Page 4: Table Of Contents
Free Form TABLE OF CONTENTS PLASTICS TABLE OF CONTENTS FREE FORM WARRANTY POLICY .................2 SAFETY ........................5 GENERAL SAFETY ......................6 OPERATING SAFETY .......................6 MAINTENANCE SAFETY ....................6 TRANSPORT SAFETY ......................6 HYDRAULIC FITTINGS ASSEMBY ..............7 HYDRAULIC FITTINGS ASSEMBY ................7 VALVE BLOCK “AUX LIFT” INSTALL ................9 AUX LIFT ELECTRICAL ....................10 RETURN CIRCUIT ......................10 SWITCH INSTALL ......................10... -
Page 5: Safety
Free Form PLASTICS SAFETY SAFETY SAFETY ALERT SYMBOL The Safety Alert symbol identifies This Safety Alert symbol means important safety messages. When ATTENTION! you see this symbol, be alert to the possibility of personal injury or death. BECOME ALERT! Follow the instructions in the safety YOUR SAFETY IS message. -
Page 6: General Safety
Free Form SAFETY PLASTICS SAFETY (CONT’D) YOU are responsible for the SAFE operation and 1.2 OPERATING SAFETY maintenance of your Free Form equipment. YOU 1. Read and understand the Operator’s Manual and must ensure that you and anyone else who is going all safety signs before using. -
Page 7: Hydraulic Fittings Assemby
Free Form PLASTICS INSTALLATION HYDRAULIC FITTINGS ASSEMBY 2.1 HYDRAULIC FITTINGS ASSEMBY Refer to Figures 2.1 & 2.2 for this step. 1. The LEFT hydraulic ram requires the following assemblies to be installed on the cap and rod ends. (#1) 2293 - 180” Hydraulic Hose 6FJX-6FJX90, (#2)-6MJ-6MP fitting (#3)-6FPT fitting, (#4)-6MP-6MP fitting, (#5)- Quick Coupler Male x 6FP, (#6)-Quick Coupler Female x 6FP, (#1) 2293 - 180”... - Page 8 Free Form INSTALLATION PLASTICS w w w . f r e e f o r m p l a s t i c s . c o m...
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Page 9: Valve Block "Aux Lift" Install
Free Form PLASTICS INSTALLATION 2.2 VALVE BLOCK “AUX LIFT” INSTALL Refer to Figures 2.4 & 2.5 for this step. 1. Remove the four (4) existing bolts from the right side of the LIFT VALVE block located under the driver’s side steps. 2. -
Page 10: Aux Lift Electrical
Free Form INSTALLATION PLASTICS 2.3 AUX LIFT ELECTRICAL Refer to Figure 2.6 for this step. 1. The electrical connections required already exist in the harness. Use plug P73 for the aux lift block electrical connection. Note: In order activate the swath roller lift circuit (which is run from the Double Windrow Attachment circuit) it is necessary to ensure that the DWA circuit is activated. -
Page 11: Final Assembly
Free Form PLASTICS INSTALLATION Figure 2.10 -Switch Installation Top View Figure 2.9-Switch Installation Bottom View 2.6 FINAL ASSEMBLY Adjust the swath roller assembly up and down. Check for binding, interference, or loose bolts. Check that the transport arms can lock into place. Apply the decals as per the parts pages at the end of this booklet. -
Page 12: Hydraulic Swath Roller Use And Operation
Free Form INSTALLATION PLASTICS HYDRAULIC SWATH ROLLER USE AND OPERATION 3.1 ADJUSTING THE SWATH ROLLER Refer to Figure 3.1 for this step. PINS 1. To adjust the width of your swath roller, loosen the two (2) pins on each end of the swath roller (#24). -
Page 13: Transport Locks
Free Form PLASTICS 3.4 TRANSPORT LOCKS Refer to Figure 3.4 for this step. 1. When transporting the swather or while driving the unit on roadways, use the roller assembly’s transport locks. This will take the weight off of the hydraulic components and increase service life. -
Page 14: Hydraulic Parts
Free Form PARTS PLASTICS 4.1 SWATHROLLER HYDRAULIC FITTINGS PART # DESCRIPTION QTY. 27000-90 VALVE BLACK AUX LIFT ......1 2278 SWITCH ELECTRICAL-ROCKER ....1 2285 QUICK COUPLER FEMALE #6FP ....2 2286 QUICK COUPLER MALE #6FP ....2 2287 FITTING 6MP-6MP ........4 2288 FITTING 6FPT ..........2 2289 FITTING 6MJ-6MP ........6 2291... - Page 15 Free Form PLASTICS PARTS w w w . f r e e f o r m p l a s t i c s . c o m...
- Page 16 Free Form PLASTICS Check Us Out Online! w w w . f r e e f o r m p l a s t i c s . c o m...
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