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Sigma BMR 20 Instruction, Use And Maintenance Manual

Planetary mixer with mechanical speed variation
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Via Artigianato 85 – 25030 Torbole Casaglia.
(BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43
INSTRUCTIONS, USE AND MAINTENANCE MANUAL
BMR 20-20H-30 PLANETARY MIXER WITH
MECHANICAL SPEED VARIATION
Translation of the original instructions
Edition date 10/07/2015

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  • Page 1 Via Artigianato 85 – 25030 Torbole Casaglia. (BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43 INSTRUCTIONS, USE AND MAINTENANCE MANUAL BMR 20-20H-30 PLANETARY MIXER WITH MECHANICAL SPEED VARIATION Translation of the original instructions Edition date 10/07/2015...

  • Page 2: Table Of Contents

    14. Scheduled maintenance and/or replacement interventions ............29 14.1. Master switch ..........................29 14.2. Master switch ..........................29 14.3. Stop circuit and grid safety micro-switch ..................29 14.4. System checks ..........................30 14.5. Routine maintenance ........................30 Instructions, use and maintenance manual Pag. 2/49 BMR 20-20H-30...
  • Page 3 14.5.1. Tensioning of belts and chains ....................31 14.5.2. How to tension belts and chains ....................32 14.6. Special maintenance ........................33 14.6.1. Replacing the bowl lift micro-switch BMR 20 ................34 14.6.2. Replacing the bowl lift micro-switch BMR 30 ................34 14.6.3. Replacing the rod wiper (optional) ....................35 14.7.

  • Page 4: General Information

    PERSONNEL QUALIFICATIONS: symbols used to indicate the specific competence required for the operation (they will be discussed further in the GLOSSARY chapter). ATTENTION: indicates hazardous situations for which particular caution is required. Instructions, use and maintenance manual Pag. 4/49 BMR 20-20H-30...

  • Page 5: Content Of The Declaration Of Conformity

    VAT number: 03121980175 Through Mrs. Ornella Salvadori, as Chairwoman; DECLARES that the machine: BMR 20-20H-30 PLANETARY MIXER Year of manufacture: complies with the relevant provisions provided by: -Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95/16/EC (transposed by the Italian state with L.D.

  • Page 6: Warranty Conditions

    Parts subject to wear: transmission belts, chain and bearings. Instructions, use and maintenance manual Pag. 6/49 BMR 20-20H-30...

  • Page 7: General Safety Standards

    The following table provides a minimum list of topics to be covered as information, training and educating of personnel; for clarity we provide the following definitions: Instructions, use and maintenance manual Pag. 7/49 BMR 20-20H-30...
  • Page 8 Adopted safety devices Instructions on using and loading the ingredients (machine use and how to insert the ingredients) Replacements and/or scheduled maintenance (routine and extraordinary maintenance) Cleaning the machine 14.6 Troubleshooting Instructions, use and maintenance manual Pag. 8/49 BMR 20-20H-30...

  • Page 9: Customer Set-Ups

    5.1. Instructions for ordering spare parts SIGMA S.r.l., reserves to make all changes it deems necessary to its machine models. It is, therefore, always necessary to specify: •...

  • Page 10: Safe Work Methods And Procedures

    Risk of electrocution: the machine must not operate without an adequate earthing system. It must be connected to a system built in compliance with the construction standards in force in the country where it is installed. Instructions, use and maintenance manual Pag. 10/49 BMR 20-20H-30...
  • Page 11 Do not put any objects through the bowl guard with the parts in motion. Before any manoeuvre wait for the machine to completely stop, turn it off and disconnect it from the mains. Instructions, use and maintenance manual Pag. 11/49 BMR 20-20H-30...

  • Page 12: Residual Risks

    As far as possible and relevant, adequate safety signs have been affixed on the machine; the affixed signs and their position on the machine are described in the instruction manual. Instructions, use and maintenance manual Pag. 12/49 BMR 20-20H-30...

  • Page 13: Organisation Of The Manual And How To Consult It

    Training courses. Email: info@sigmasrl.info This type of signal urges to pay particular attention in the indicated operations. Failure to comply may ATTENTION cause injury to people in charge or damage the machine. Instructions, use and maintenance manual Pag. 13/49 BMR 20-20H-30...

  • Page 14: Machine Description

    10) HANDLE: used to lock the bowl in the lifting arch; 11) LIFTING ARCH: used as a support and holder for the bowl: 12) FEET: used as support and to stabilise the machine during operation. Instructions, use and maintenance manual Pag. 14/49 BMR 20-20H-30...

  • Page 15: Machine Identification

    • The Sigma packages fully meet the requirements of Directive 94/62/EC and Legislative Decree 05/02/97 no. 22 (and subsequent amendments and additions) and so become waste similar to urban, that can be easily inserted in any separate collection program.

  • Page 16: Technical Data And Features

    BOWL diameter ELECTRICAL POWER MODEL [kg] [kW] [litres] x H [mm] SUPPLY BMR 20 Ø 315x290 400V 50Hz 3 phases + PE BMR 20H Ø 315x290 400V 50Hz 3 phases + PE BMR 30 Ø 350x365 400V 50Hz 3 phases + PE 10.1.2.
  • Page 17 BMR 20H – 30 MODEL BMR 20 BMR 20H 1180 BMR 30 1180 Instructions, use and maintenance manual Pag. 17/49 BMR 20-20H-30...

  • Page 18: Packaging

    (ships, air-planes or other), use the specific connections for stable fixing (4 anchoring devices with 300 kg resistance, M8 screws). MODEL A [mm] B [mm] C [mm] BMR 20 - 20H - 30 Instructions, use and maintenance manual Pag. 18/49 BMR 20-20H-30...

  • Page 19: Control Panel

    Repeat the same operation as when selecting the minutes (''+'' or ''-''). To terminate programming, press ''MODE'' one last time. The timer stops flashing and a new work time appears on the display. To start the cycle, simply press ''START''. Instructions, use and maintenance manual Pag. 19/49 BMR 20-20H-30...

  • Page 20: Type Of Drive, Motors

    ATTENTION Storing the machine outdoors is not allowed. 10.4.3. Storing the machine Storage before a long period of inactivity: • Clean the machine thoroughly. Instructions, use and maintenance manual Pag. 20/49 BMR 20-20H-30...

  • Page 21: Types And Features Of The Product And Of The Treated Materials

    - microphone positioned 1600 mm from the ground and 1000 mm from the machine - background noise characterised by LAeq = 43.3 dB[A]. - duration of each reading: > 30 seconds (around 60 seconds) Sound level reading points inside the machine Instructions, use and maintenance manual Pag. 21/49 BMR 20-20H-30...

  • Page 22: Transport And Installation

    Use the required P.P.E. (e.g. shoes with reinforced tip and non-slip sole, gloves and helmet). During lifting the machine may be slightly tilted (10-15 degrees) Instructions, use and maintenance manual Pag. 22/49 BMR 20-20H-30...

  • Page 23: Description Of The Adjustment And Commissioning Operations

    300 kg (M8) with the specific anchors that can be supplied on request. WARNING : To lift the bench model machines BMR/CHEF 10 and 20 from the floor to the working table use a hoist suitable to the load to be lifted Instructions, use and maintenance manual Pag. 23/49 BMR 20-20H-30...

  • Page 24: Electric Line Connection

    Make sure that the system voltage and frequency match those on the machine identification plate, incorrect connection voids the warranty. Instructions, use and maintenance manual Pag. 24/49 BMR 20-20H-30...

  • Page 25: Adopted Safety Devices

    The magnetic sensor works in the following way: when the mobile guard is turning (by 20 cm), the magnet activates the magnetic sensor and stops the machine (in 4 seconds). Magnetic sensor of the mobile guard ATTENTION: Do not use the safety device as STOP Instructions, use and maintenance manual Pag. 25/49 BMR 20-20H-30...

  • Page 26: Work Load And Operating Instructions

    Once inserted, rotate it clockwise, bringing the drive pin into the work position as shown in the figure (1). Lower it and insert the tool lock ring. Instructions, use and maintenance manual Pag. 26/49 BMR 20-20H-30...

  • Page 27: Work Load

    Do not try to recover the flour which remains on the outside of the machine and / or floor; this could result in the contamination of food with consequent risk to consumer Instructions, use and maintenance manual Pag. 27/49 BMR 20-20H-30...
  • Page 28 For bodies other than those indicated in the table , from the manufacturer . RESPECT THE SPEEDS SHOWN. As a recommendation on the maximum quantities, compare with the following table: APPLICATIONS UNIT BMR 10 BMR 20 BMR 30 TYPE OF TOOL SPEED MEASUREMENT Bread,...

  • Page 29: Scheduled Maintenance And/Or Replacement Interventions

    START button, after having completely closed the guard. (In case of failure and/or malfunction, see par. 14.5). VERIFICATION: INTERVAL METHOD Instructions, use and maintenance manual Pag. 29/49 BMR 20-20H-30...

  • Page 30: System Checks

    • Carefully read the lubricant's technical data sheet and follow its instructions. • Need to provide adequate training to maintenance personnel. INTERVAL METHOD F, M Instructions, use and maintenance manual Pag. 30/49 BMR 20-20H-30...

  • Page 31: Tensioning Of Belts And Chains

    Finally start the machine to test it. INTERVAL METHOD F, M Instructions, use and maintenance manual Pag. 31/49 BMR 20-20H-30...

  • Page 32: How To Tension Belts And Chains

    (otherwise they might come out of the gears). If the user reasonably doubts his ability to to adjust the chain tension, do not use the machine and contact the manufacturer as soon as possible for instructions. http://www.ognibenechaintech.it/. Instructions, use and maintenance manual Pag. 32/49 BMR 20-20H-30...

  • Page 33: Special Maintenance

    In caso di danneggiamento del cavo di alimentazione, sostituirlo con un cavo H07RN/F avente sezione 3x1,5 mm Interventi elettrici: vanno eseguiti da un elettricista qualificato, facendo riferimento agli schemi allegati alla fine del manuale. Instructions, use and maintenance manual Pag. 33/49 BMR 20-20H-30...

  • Page 34: Replacing The Bowl Lift Micro-Switch Bmr 20

    14.6.1. Replacing the bowl lift micro-switch BMR 20 FOR ANY MAINTENANCE AND CLEANING OPERATION, IT IS COMPULSORY FOR THE MACHINE TO BE SWITCHES OFF AND DISCONNECTED FROM THE MAINS. Faults - replacing the bowl lifting magnetic sensor: the protective guard must be removed.

  • Page 35: Replacing The Rod Wiper (Optional)

    N.B.: it is not advisable to use metal spatulas to clean the bowl. Cleaning the tools: use a cloth damp with after to prevent contaminated areas from forming. INTERVAL METHOD F, M Instructions, use and maintenance manual Pag. 35/49 BMR 20-20H-30...
  • Page 36 Reposition the guards and tighten the screws. WARNING: this operation must be carried out by qualified and trained personnel having adequate technical knowledge. INTERVAL METHOD F, M Instructions, use and maintenance manual Pag. 36/49 BMR 20-20H-30...

  • Page 37: Troubleshooting

    Speed does not change sprocket worn preventing normal pulley qualified personnel when the speed lever is stroke.$2) Replace possession moved. belt.$3) Replace technical knowledge of the sprocket. work. Instructions, use and maintenance manual Pag. 37/49 BMR 20-20H-30...

  • Page 38: Machine Exploded View

    16. Machine exploded view Instructions, use and maintenance manual Pag. 38/49 BMR 20-20H-30...
  • Page 39 Instructions, use and maintenance manual Pag. 39/49 BMR 20-20H-30...
  • Page 40 Instructions, use and maintenance manual Pag. 40/49 BMR 20-20H-30...
  • Page 41 Instructions, use and maintenance manual Pag. 41/49 BMR 20-20H-30...
  • Page 42 MASTER SWITCH 4G10-10-R 25003009 ARCO LIFTING TANK FOR BM 20 86200069-R ARCO LIFTING TANK FOR BM 30 86200070R-1 PIZZATO MICRO FOR BMR 20 - 20H 25001308 MICRO CROUZET FOR BMR 30 25001311 FOOT M12 x 50 FOR BMR 20 14002811...
  • Page 43 13005253 GASKET OR 2150 19000206 SHATF TOOL 85199021 PLUG SHAFT TOOLS 01098095 HUB FOR SPIRAL-SHOVEL Included in n.50 BLADE FOR BMR 20 01097224 BLADE FOR BMR 30 01161038-1 SPIRAL BMR 20 01097223 SPIRAL BMR 30 01161039-1 WHISK FOR BMR 20...
  • Page 44 ROD LIFTING BOWL FOR BM 30 85161004-4 FORK M8x42 23010201 GUIDE POLE LIFTING BOWL 85097024-3 HANDLE LOCK BOWL 01098108-1 DRIVING DISTANCE POLE 01200092 PIN FOR LIFTING 85098080 CHUTE 02098101 RIGHT LEG 86199074-2R LEFT LEG 86199076-2R Instructions, use and maintenance manual Pag. 44/49 BMR 20-20H-30...

  • Page 45: Casing Exploded View

    16.1. Casing exploded view Pos. Q.ty Description Drawing UPPER CASING 03200094-R REAR CASING BMR 20 86200007-1 REAR CASING BMR 20H – 30 86200022-1 Instructions, use and maintenance manual Pag. 45/49 BMR 20-20H-30...

  • Page 46: Recommended Spare Parts

    13000016 6206 BEARING 13000017 17.1. Recommended spare electrical parts Description Q.ty Drawing PANEL + ELECTRICAL BOARD 25001505 MICROSWITCH PIZZATO BMR 20 25001308 MICROSWITCH CROUZET BMR 30 25001311 MAGNETIC SENSOR 25001338 MASTER SWITCH 25003009 Instructions, use and maintenance manual Pag. 46/49...

  • Page 47: Electrical Drawing

    18. Electrical Drawing Instructions, use and maintenance manual Pag. 47/49 BMR 20-20H-30...
  • Page 48 Instructions, use and maintenance manual Pag. 48/49 BMR 20-20H-30...

  • Page 49: Demolition And Disposal

    Illegal product disposal by the owner results in the application of the administrative sanctions required by the standard in force. Instructions, use and maintenance manual Pag. 49/49 BMR 20-20H-30...

This manual is also suitable for:

Bmr 20hBmr 30

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