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Sigma 160 Instruction, Use And Maintenance Manual

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Via Artigianato 85 – 25030 Torbole Casaglia.
(BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43
INSTRUCTIONS, USE AND MAINTENANCE MANUAL
SAU 160 - 200 MACHINE
Translation of the original instructions
Edition date 13/02/2015

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  • Page 1 Via Artigianato 85 – 25030 Torbole Casaglia. (BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43 INSTRUCTIONS, USE AND MAINTENANCE MANUAL SAU 160 - 200 MACHINE Translation of the original instructions Edition date 13/02/2015...
  • Page 2 14. Scheduled maintenance and/or replacement interventions ............26 14.1. Master switch ..........................26 14.2. Master switch ..........................26 14.3. Stop circuit and mobile guard safety micro-switch ................26 14.4. System checks ..........................27 Instructions, use and maintenance manual Pag. 2/49 SAU 160-200...
  • Page 3 15.1. Machine lock-up and necessary solutions ..................38 16. Machine exploded view........................39 16.1. Casing exploded view ........................46 17. Electrical Drawing ..........................47 18. Demolition and disposal ........................49 18.1. Obligations of informing users ......................49 Instructions, use and maintenance manual Pag. 3/49 SAU 160-200...
  • Page 4 PERSONNEL QUALIFICATIONS: symbols used to indicate the specific competence required for the operation (they will be discussed further in the GLOSSARY chapter). ATTENTION: indicates hazardous situations for which particular caution is required. Instructions, use and maintenance manual Pag. 4/49 SAU 160-200...
  • Page 5 VAT number: 03121980175 Through Mrs. Ornella Salvadori, as Chairwoman; DECLARES that the machine: SAU 160 - 200 Year of manufacture: complies with the relevant provisions provided by: -Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95/16/EC (transposed by the Italian state with L.D.
  • Page 6 Parts subject to wear: transmission belts, chain and bearings. Instructions, use and maintenance manual Pag. 6/49 SAU 160-200...
  • Page 7 The following table provides a minimum list of topics to be covered as information, training and educating of personnel; for clarity we provide the following definitions: Instructions, use and maintenance manual Pag. 7/49 SAU 160-200...
  • Page 8 Adopted safety devices Instructions on using and loading the ingredients (machine use and how to insert the ingredients) Replacements and/or scheduled maintenance (routine and extraordinary maintenance) Cleaning the machine 14.6 Troubleshooting Instructions, use and maintenance manual Pag. 8/49 SAU 160-200...
  • Page 9 5.1. Instructions for ordering spare parts SIGMA S.r.l., reserves to make all changes it deems necessary to its machine models. It is, therefore, always necessary to specify: •...
  • Page 10 6.1. Risks for the operator Gripping and dragging hazard: it is present between bowl and structure, between bowl and contrast wheels Crushing hazard: it is present during the mixer ascent or descent phase. Instructions, use and maintenance manual Pag. 10/49 SAU 160-200...
  • Page 11 Do not put any objects through the bowl guard with the parts in motion. Before any manoeuvre wait for the machine to completely stop, turn it off and disconnect it from the mains. Instructions, use and maintenance manual Pag. 11/49 SAU 160-200...
  • Page 12 As far as possible and relevant, adequate safety signs have been affixed on the machine; the affixed signs and their position on the machine are described in the instruction manual. Instructions, use and maintenance manual Pag. 12/49 SAU 160-200...
  • Page 13 Training courses. Email: info@sigmasrl.info This type of signal urges to pay particular attention in the indicated operations. Failure to comply may ATTENTION cause injury to people in charge or damage the machine. Instructions, use and maintenance manual Pag. 13/49 SAU 160-200...
  • Page 14 4) CONTROL PANEL: electromechanical and/or digital device used to start or stop the machine, and set the processing time; 5) LIFTING FEET: used to stabilise the machine during operation. Instructions, use and maintenance manual Pag. 14/49 SAU 160-200...
  • Page 15 • The Sigma packages fully meet the requirements of Directive 94/62/EC and Legislative Decree 05/02/97 no. 22 (and subsequent amendments and additions) and so become waste similar to urban, that can be easily inserted in any separate collection program.
  • Page 16 MACHINE LIFT POWER MIXER MACHINE BOWL ELECTRICAL POWER MODEL MASS [kg] [kW] POWER [kW] [litres] SUPPLY SAU-B 160 1600 7.75 400V 50Hz 3 phases + PE SAU-T 160 1900 7.75 400V 50Hz 3 phases + PE SAU-B 200 1650 10.3...
  • Page 17 MODEL SAU-B 160 2300 1650 1440 1600 2520 3000 SAU-T 160 2300 2150 1440 1900 2520 3400 SAU-B 200 2300 1650 1470 1600 2520 3000 SAU-T 200 2300 2150 1470 1900 2520 3400 10.1.3. Packaging MODEL SAU-B 160-200 2300 1600...
  • Page 18 If it is wrapped with cellophane or another type of plastic, do not hermetically seal underneath the machine to avoid corrosion due to condensation. Instructions, use and maintenance manual Pag. 18/49 SAU 160-200...
  • Page 19 It results that the machine emits an equivalent continuous A-weighted sound pressure level of below 70 dB[A], even taking into account an estimated maximum measurement error equal to 2 dB[A]. • Instructions, use and maintenance manual Pag. 19/49 SAU 160-200...
  • Page 20 Work in an area free from persons and animals. During movement, always keep the load as close to the ground as possible. Use the required P.P.E. (e.g. shoes with reinforced tip). Instructions, use and maintenance manual Pag. 20/49 SAU 160-200...
  • Page 21 300 kg (M8) with the specific anchors that can be supplied on request. ATTENTION: Before operating the mixer machine, make sure that the feet are aligned so that the machine is not unbalanced. Instructions, use and maintenance manual Pag. 21/49 SAU 160-200...
  • Page 22 Make sure that the system voltage and frequency match those on the machine identification plate, incorrect connection voids the warranty. Instructions, use and maintenance manual Pag. 22/49 SAU 160-200...
  • Page 23 The proximity feels the presence during the mixer machine ascent and descent Pizzato micro-switch of the mobile guard Mixer machine lifting and lowering proximity ATTENTION: Do not use the safety device as STOP Instructions, use and maintenance manual Pag. 23/49 SAU 160-200...
  • Page 24 If necessary, add small amounts of flour to the Instructions, use and maintenance manual Pag. 24/49 SAU 160-200...
  • Page 25 MODEL DOUGH CAPACITY [kg] WATER [%] SAU 160 SAU 200 The use of flour rich in gluten gives rise to very elastic doughs, which absorb a lot of power. In this case, like in the case of dough with lower percentage of water to that indicated in the table, it is necessary to reduce the maximum dough capacity of the machine.
  • Page 26 START button, after having completely closed the guard. (In case of failure and/or malfunction, see par. 14.5). VERIFICATION: INTERVAL METHOD Instructions, use and maintenance manual Pag. 26/49 SAU 160-200...
  • Page 27 3) For PPE wear shoes with reinforced tip and non-slip sole, helmet and goggles. 4) Carefully read the lubricant's technical data sheet and follow its instructions. Need provide adequate training to maintenance personnel. Instructions, use and maintenance manual Pag. 27/49 SAU 160-200...
  • Page 28 3) For PPE wear shoes with reinforced tip and non-slip sole, helmet and goggles. 4) Carefully read the lubricant's technical data sheet and follow its instructions. 5) Need to provide adequate training to maintenance personnel INTERVAL METHOD Instructions, use and maintenance manual Pag. 28/49 SAU 160-200...
  • Page 29 (02) and act on the screw (03) pushing the motor seat forward, thus loosening the belt tension (04). Should it be difficult to act on the screw (03), remove the rear casing (05). Instructions, use and maintenance manual Pag. 29/49 SAU 160-200...
  • Page 30 (08). Loosen all screws (09) from the shrink disc (10), 4 screws must remain inserted in the threaded holes to help release the shrink disc from the pulley (11). Instructions, use and maintenance manual Pag. 30/49 SAU 160-200...
  • Page 31 Remove the belts (08) and then the pulley (11). Remove the belts (12). ATTENTION: it is recommended to change the full series of belts to prevent formation dust. INTERVAL METHOD Instructions, use and maintenance manual Pag. 31/49 SAU 160-200...
  • Page 32 (4) to tension the belt. Put the rear casing back, tighten the screws and repeat the procedure for the upper casing and test the machine. To ensure the correct belt tension, see chap. 14.4.2. INTERVAL METHOD Instructions, use and maintenance manual Pag. 32/49 SAU 160-200...
  • Page 33 After tensioning the chain, always check the tension of the bowl rotation motor belt. To ensure the correct chain tension, see chap. 14.4.2 INTERVAL METHOD To adjust the tension of the lifter belt, tighten and/or loosen the central screw (6). INTERVAL METHOD Instructions, use and maintenance manual Pag. 33/49 SAU 160-200...
  • Page 34 (otherwise they might come out of the gears). If the user reasonably doubts his ability to to adjust the chain tension, do not use the machine and contact the manufacturer as soon as possible for instructions. http://www.ognibenechaintech.it/. Instructions, use and maintenance manual Pag. 34/49 SAU 160-200...
  • Page 35 Check the micro-switch, change it in case of failure and/or breakage. Put the micro-switch back in the square and tighten the ring nut (1). Check the cam controlling the micro-switch (2), checking the grub screws draw. Instructions, use and maintenance manual Pag. 35/49 SAU 160-200...
  • Page 36 Should the power cable be damaged, replace it with a H07RN/F cable with a 3x1.5 mm cross-section. Electrical interventions: they must be carried out by a qualified electrician, referring to the diagrams attached at the end of the manual. Instructions, use and maintenance manual Pag. 36/49 SAU 160-200...
  • Page 37 (1). ATTENTION: check that the distance between the bowl and its contrast block is 4 mm. DO NOT MODIFY THIS SAFETY VALUE. INTERVAL METHOD Instructions, use and maintenance manual Pag. 37/49 SAU 160-200...
  • Page 38 1) Loose chain. 1) Tension the chain. The bowl does not rotate qualified personnel in smoothly. possession of the 2) Worn chain. 2) Replace the chain. technical knowledge of the work. Instructions, use and maintenance manual Pag. 38/49 SAU 160-200...
  • Page 39 16. Machine exploded view Instructions, use and maintenance manual Pag. 39/49 SAU 160-200...
  • Page 40 Instructions, use and maintenance manual Pag. 40/49 SAU 160-200...
  • Page 41 Instructions, use and maintenance manual Pag. 41/49 SAU 160-200...
  • Page 42 Instructions, use and maintenance manual Pag. 42/49 SAU 160-200...
  • Page 43 8617006-1 INDUCTIVE SENSOR 25001371 DUCT PULLEY HUB 01170029 POLY-V BELT 12003959 LOCK-NUT 85021135-1 32215 BEARING 13000514 SEAL RING 19000035 WORM SCREW PROTECTION 86170049-1 SAFETY WORM SCREW 01170048 LIFTING WORM SCREW 01170047 Instructions, use and maintenance manual Pag. 43/49 SAU 160-200...
  • Page 44 FIXED PASTA COVER SAU 200 01197133-1 PIZZATO MICRO-SWITCH 25001308 MICRO-SWITCH CONTROL CAM 01078048 PROTECTION PROFILE TUBE 87197053 BOWL COVERING SHEET METAL ONLY 160 made of ABS 01196050-1 COLLAR TORQUE 14002512 MOBILE PASTA COVER SAU 160 01197141-3 MOBILE PASTA COVER SAU 200 01197132-1...
  • Page 45 23010151 BOWL RETURN SHAFT 01197117 6208 BEARING 13000019 BOWL MOTOR PULLEY 01196035-1 POLY-V BELT 12003976 BOWL RETURN PULLEY 01197106-3 SAU 160 CHAIN 12000350 SAU 200 CHAIN 12000351 GEAR Z8 84197029-4 Z71 BOWL CROWN 01197064-3 BELT TIGHTENER CROWN 01197037-1 6206 BEARING...
  • Page 46 16.1. Casing exploded view Pos. Q.ty Description Drawing UPPER CASING 03197045-1 REAR CASING 86197025-2 LOWER CASING 86197023-2 BASE FRONT CLOSING CASING 861970221- Instructions, use and maintenance manual Pag. 46/49 SAU 160-200...
  • Page 47 17. Electrical Drawing Instructions, use and maintenance manual Pag. 47/49 SAU 160-200...
  • Page 48 Instructions, use and maintenance manual Pag. 48/49 SAU 160-200...
  • Page 49 Illegal product disposal by the owner results in the application of the administrative sanctions required by the standard in force. Instructions, use and maintenance manual Pag. 49/49 SAU 160-200...

This manual is also suitable for:

200Sau-b 160Sau-t 160Sau-b 200Sau-t 200