HP ProLiant DL180 G6 Maintenance And Service Manual
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HP ProLiant DL180 G6 Maintenance And Service Manual

HP ProLiant DL180 G6 Maintenance And Service Manual

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HP ProLiant DL180 G6 Server
Maintenance and Service Guide
Part number 516365-007
Seventh edition February 2011

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  • Page 1 HP ProLiant DL180 G6 Server Maintenance and Service Guide Part number 516365-007 Seventh edition February 2011...
  • Page 2 © Copyright 2010, 2011 Hewlett-Packard Development Company, L.P. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty.

  • Page 3: Table Of Contents

    System components / 12 3.5” HDD model ....................30 System components /25 2.5” HDD model ....................33 HP contact information ........................... 37 Before you contact HP ..........................37 Removal and replacement procedures ....................39 Hardware configuration tools ........................39 Hardware configuration information......................39 Electrostatic discharge information ......................
  • Page 4 Connectors, switches, and LEDs ......................125 Connectors and components ......................... 125 Front panel components ........................125 Rear panel components ........................130 System board components........................ 133 Jumpers ............................134 LED indicators ............................. 135 Front panel LED indicators ........................ 135 Optical disc drive activity LED indicator ..................... 136 Hard drive LED indicator........................

  • Page 5: Customer Self Repair

    If during the diagnosis period HP (or HP service providers or service partners) identifies that the repair can be accomplished by the use of a CSR part, HP will ship that part directly to you for replacement. There are two categories of CSR parts: •...
  • Page 6 Centre d'assistance technique HP. Dans les documents envoyés avec la pièce de rechange CSR, HP précise s'il est nécessaire de lui retourner la pièce défectueuse. Si c'est le cas, vous devez le faire dans le délai indiqué, généralement cinq (5) jours ouvrés. La pièce et sa documentation doivent être retournées dans l'emballage fourni.
  • Page 7 In caso di necessità si può richiedere l'assistenza telefonica di un addetto del centro di supporto tecnico HP. Nel materiale fornito con una parte di ricambio CSR, HP specifica se il cliente deve restituire dei componenti. Qualora sia richiesta la resa ad HP del componente difettoso, lo si deve spedire ad HP entro un determinato periodo di tempo, generalmente cinque (5) giorni lavorativi.
  • Page 8 Flexibilität beim Austausch defekter Bauteile zu ermöglichen. Wenn HP (oder ein HP Servicepartner) bei der Diagnose feststellt, dass das Produkt mithilfe eines CSR-Teils repariert werden kann, sendet Ihnen HP dieses Bauteil zum Austausch direkt zu. CSR-Teile werden in zwei Kategorien unterteilt: •...
  • Page 9 HP podrá cobrarle por el de sustitución. En el caso de todas sustituciones que lleve a cabo el cliente, HP se hará cargo de todos los gastos de envío y devolución de componentes y escogerá la empresa de transporte que se utilice para dicho servicio.
  • Page 10 Optioneel—Onderdelen waarvoor reparatie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door de klant. Als u echter HP verzoekt deze onderdelen voor u te vervangen, kunnen daarvoor extra kosten in rekening worden gebracht, afhankelijk van het type garantieservice voor het product.
  • Page 11 CSR de reposição se a peça com defeito deve ser devolvida à HP. Nos casos em que isso for necessário, é preciso enviar a peça com defeito à HP dentro do período determinado, normalmente cinco (5) dias úteis. A peça com defeito deve ser enviada com a documentação correspondente no material de transporte fornecido.
  • Page 12 Customer self repair 8...
  • Page 13 Customer self repair 9...
  • Page 14 Customer self repair 10...
  • Page 15 Customer self repair 11...

  • Page 16: Illustrated Parts Catalog

    Illustrated parts catalog Mechanical components / 4 3.5” HDD model Table 1 Mechanical Components Spare Parts List / 4 3.5” HDD Model Item Description Spare Part Customer self Number repair Air baffle 507256-001 Mandatory Rail kit 573091-001 Mandatory Hard drive cage for 4 3.5” HDDs (includes control panel) 507305-001 Mandatory Hardware/Plastics Kit...

  • Page 17: Mechanical Components / 8 3.5" Hdd Model

    Mechanical components / 8 3.5” HDD model Table 2 Mechanical Components Spare Parts List / 8 3.5” HDD Model Item Description Spare Part Customer self Number repair Air baffle 507256-001 Mandatory Rail kit 573091-001 Mandatory Hard drive cage for 8 3.5” HDDs(includes control panel) 507305-001 Mandatory Hardware/Plastics Kit...

  • Page 18: Mechanical Components / 8 2.5" Hdd Model

    Mechanical components / 8 2.5” HDD model Table 3 Mechanical Components Spare Parts List / 8 2.5” HDD Model Item Description Spare Part Customer self Number repair Air baffle 507256-001 Mandatory Rail kit 573091-001 Mandatory Hard drive cage for 8 2.5” HDDs (includes control panel) 507253-001 Mandatory Hardware/Plastics Kit...

  • Page 19: Mechanical Components / 12 3.5" Hdd Model

    Mechanical components / 12 3.5” HDD model Table 4 Mechanical Components Spare Parts List / 12 3.5” HDD Model Item Description Spare Part Customer self Number repair Air baffle 507256-001 Mandatory Rail kit 573091-001 Mandatory Hard drive cage for 12 3.5” HDDs (includes control panel) 587326-001 Mandatory Hardware/Plastics Kit...

  • Page 20: Mechanical Components / 25 2.5" Hdd Model

    Optional—Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.
  • Page 21 Mandatory: Obligatoire—Pièces pour lesquelles la réparation par le client est obligatoire. Si vous demandez à HP de remplacer ces pièces, les coûts de déplacement et main d'œuvre du service vous seront facturés. Optional: Facultatif—Pièces pour lesquelles la réparation par le client est facultative. Ces pièces sont également conçues pour permettre au client d'effectuer lui-même la réparation.
  • Page 22 Optional: Opcional—Peças cujo reparo feito pelo cliente é opcional. Essas peças também são projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou não a cobrança de taxa adicional, dependendo do tipo de serviço de garantia destinado ao produto.
  • Page 23 Illustrated parts catalog 19...

  • Page 24: System Components / 4 3.5" Hdd Model

    The system supports five kinds of HDD configurations, three types of PCI cage and three types of power supply unit. The following table lists the detailed system configurations. Table 6 System Configurations System model PCI cage Power supply unit 4 3.5” HDD model Standard PCI cage One or two 460 W power supply unit Optical disc drive PCI cage...
  • Page 25 Table 7 System Components Spare Parts List / 4 3.5” HDD Model Item Description Spare Part Customer self Number repair System board, Intel 5500 series processors 507255-001 Optional System board, Intel 5500 & 5600 series processors 608865-001 Power supplies (all support hot-plug) Power supply 460 W 511777-001 Mandatory...
  • Page 26 Table 7 System Components Spare Parts List / 4 3.5” HDD Model Item Description Spare Part Customer self Number repair PROC,Xeon X5650 6c, 2.66 Ghz, 12M, 95W 594884-001 Optional PROC,Xeon L5640 6c, 2.26 Ghz, 12M, 60W 594890-001 Optional PROC,Xeon E5630 4c, 2.53 Ghz, 12M, 80W 594886-001 Optional PROC,Xeon E5640 4c, 2.66 Ghz, 12M, 80W...
  • Page 27 Table 7 System Components Spare Parts List / 4 3.5” HDD Model Item Description Spare Part Customer self Number repair 750 GB 7,200 rpm, 1.5Gbps 432401-001 Mandatory 750 GB 7,200 rpm, 3.0Gbps 459320-001 Mandatory 1 TB 7,200 rpm, 3.0Gbps 454273-001 Mandatory 3.5”non- hot-plug SATA hard drives with carriers 160 GB 7,200 rpm...

  • Page 28: System Components / 8 3.5" Hdd Model

    System components / 8 3.5” HDD model Table 8 System Components Spare Parts List / 8 3.5” HDD Model Item Description Spare Part Customer self Number repair System board, Intel 5500 series processors 507255-001 Optional System board, Intel 5500 & 5600 series processors 608865-001 Power supplies (all support hot-plug) Power supply 460 W...
  • Page 29 Table 8 System Components Spare Parts List / 8 3.5” HDD Model Item Description Spare Part Customer self Number repair DIMM, 16GB 4RX4 PC3-8500R-7 501538-001 Mandatory Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001 Mandatory Processors, FCLGA 1366 Intel Xeon series PROC,Xeon EP 2.93 Ghz, 8M, 95W...
  • Page 30 Table 8 System Components Spare Parts List / 8 3.5” HDD Model Item Description Spare Part Customer self Number repair 3.5” hot-plug LFF SAS hard drives with carriers 72 GB 15,000 rpm 376594-001 Mandatory 146 GB 15,000 rpm 376595-001 Mandatory 300 GB 15,000 rpm 432146-001 Mandatory...

  • Page 31: System Components / 8 2.5" Hdd Model

    Table 8 System Components Spare Parts List / 8 3.5” HDD Model Item Description Spare Part Customer self Number repair Dedicated Management Port Card 516806-001 Mandatory System components / 8 2.5” HDD model Table 9 System Components Spare Parts List / 8 2.5” HDD Model Item Description Spare Part...
  • Page 32 Table 9 System Components Spare Parts List / 8 2.5” HDD Model Item Description Spare Part Customer self Number repair DIMM, 4GB 2Rx4 PC3-10600R-9 501534-001 Mandatory DIMM, 4GB 4Rx8 PC3-8500R-7 LP 501535-001 Mandatory DIMM, 8GB 2Rx4 PC3-8500R-7 519201-001 Mandatory DIMM, 16GB 2RX4 PC3 L-10600R-9 632204-001 Mandatory DIMM, 16GB 4RX4 PC3-8500R-7...
  • Page 33 Table 9 System Components Spare Parts List / 8 2.5” HDD Model Item Description Spare Part Customer self Number repair Optical disc drive (optional) SPS-DRV,ODD, SLIM SATA DVD-ROM 481428-001 Mandatory SPS-DRV,ODD, SLIM SATA DVD RW 481429-001 Mandatory Hard drives 2.5” hot-plug SAS hard drives with carriers 36 GB 15,000 rpm DP 418397-001 Mandatory...

  • Page 34: System Components / 12 3.5" Hdd Model

    System components / 12 3.5” HDD model Table 10 System Components Spare Parts List / 12 3.5” HDD Model Item Description Spare Part Customer self Number repair System board, Intel 5500 series processors 507255-001 Optional System board, Intel 5500 & 5600 series processors 608865-001 Power supplies (all support hot-plug) Power supply 460 W...
  • Page 35 Table 10 System Components Spare Parts List / 12 3.5” HDD Model Item Description Spare Part Customer self Number repair DIMM, 16GB 4RX4 PC3-8500R-7 501538-001 Mandatory Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001 Mandatory Processors, FCLGA 1366 Intel Xeon series PROC,Xeon EP 2.93 Ghz, 8M, 95W...
  • Page 36 Table 10 System Components Spare Parts List / 12 3.5” HDD Model Item Description Spare Part Customer self Number repair 300 GB 15,000 rpm 432146-001 Mandatory 400 GB 10,000 rpm 456896-001 Mandatory 450 GB 15,000 rpm 454274-001 Mandatory 750 GB 7,200 rpm 461288-001 Mandatory 1 TB 7,200 rpm...

  • Page 37: System Components /25 2.5" Hdd Model

    System components /25 2.5” HDD model Table 11 System Components Spare Parts List / 25 2.5” HDD Model Item Description Spare Part Customer self Number repair System board, Intel 5500 series processors 507255-001 Optiona System board, Intel 5500 & 5600 series processors 608865-001 Power supplies (all support hot-plug) Power supply 460 W...
  • Page 38 Table 11 System Components Spare Parts List / 25 2.5” HDD Model Item Description Spare Part Customer self Number repair DIMM, 16GB 2RX4 PC3L-10600R-9 632204-001 Mandatory DIMM, 16GB 4RX4 PC3-8500R-7 501538-001 Mandatory Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-10600E-9 501539-001 Mandatory DIMM, 2GB 2Rx8 PC3-10600E-9 501540-001...
  • Page 39 Optional—Parts for which customer self repair is optional. These parts are also designed for customer self repair. If, however, you require that HP replace them for you, there may or may not be additional charges, depending on the type of warranty service designated for your product.
  • Page 40 Mandatory: Obligatoire—Pièces pour lesquelles la réparation par le client est obligatoire. Si vous demandez à HP de remplacer ces pièces, les coûts de déplacement et main d'œuvre du service vous seront facturés. Optional: Facultatif—Pièces pour lesquelles la réparation par le client est facultative. Ces pièces sont également conçues pour permettre au client d'effectuer lui-même la réparation.

  • Page 41: Hp Contact Information

    Optional: Opcional—Peças cujo reparo feito pelo cliente é opcional. Essas peças também são projetadas para o reparo feito pelo cliente. No entanto, se desejar que a HP as substitua, pode haver ou não a cobrança de taxa adicional, dependendo do tipo de serviço de garantia destinado ao produto.
  • Page 42 • Applicable error messages • Add-on boards or hardware model number and serial number • Third-party hardware or software model number • Operating system type and revision level Illustrated parts catalog 38...

  • Page 43: Removal And Replacement Procedures

    Removal and replacement procedures This chapter provides subassembly/module-level removal and replacement procedures for the HP ProLiant DL180 G6 server. Review the specifications of a new component before installing it to make sure it is compatible with the server. When you integrate new components into the system, record its model and serial number, and any other pertinent information for future reference.

  • Page 44: Pre-Installation Procedure

    Pre-installation procedure Perform the steps below before you open the server or before you remove or replace any component. WARNING: Failure to properly turn off the server before you open the server or before your start installing and removing components may cause serious damage as well as bodily harm. Turn off the server and all the peripherals connected to it.

  • Page 45: Hp Trusted Platform Module

    IMPORTANT: If you suspect a TPM board failure, leave the TPM installed and remove the system. Contact an HP authorized service provider for a replacement system board and TPM board. Symbols on equipment The following symbols may be placed on equipment to indicate the presence of potentially hazardous conditions.

  • Page 46: Powering Down The Server

    These symbols, on power supplies or systems, indicate that the equipment is supplied by multiple sources of power. WARNING: To reduce the risk of injury from electric shock, remove all power cords to completely disconnect power from the system. Powering down the server The server does not completely power down when the power button on the front panel is pressed.

  • Page 47: System Cover

    System cover You need to remove the top cover before you can remove or replace a server component. The top cover needs to be removed to service the SAS/SATA backplane. Top cover To remove the top cover: Loosen the screw on the top cover with a T-10 wrench. Press the latch on the top cover.

  • Page 48: Drives

    Figure 2 Reinstalling the Top Cover Drives The server supports the following configurations: • 4 drive bays for 3.5 in. hard disk drives and 1 drive bay for optical disc drive • 8 drive bays for 3.5 in. hard disk drives and 1 drive bay for optical disc drive •...

  • Page 49: Cable Connections

    Squeeze on the top of the retaining latch attached to the cable end of the connector. Grasp the cable end of the connector and pull it straight up. CAUTION: Always pull the connector—NEVER pull on the cable. Pulling on the cable could damage the cable and result in a failed power supply.
  • Page 50 The following tables provide the system board designators that various cables plug into. For more detailed information about system board components, see “System board components”. Table 13 Cable Connections from the System Board Cable System board designator 20-Pin front panel connector Front panel USB 0/1 connector Front panel USB 2.0...
  • Page 51 Table 15 Drive Cable Connections / 8 3.5” HDD Model Cable SATA&SAS connector designator SATA 5 connector (optional) Optical disk drive on the front panel Table 16 Drive Cable Connections / 8 2.5” HDD Model Cable SATA&SAS connector designator PCI storage controller card 8 2.5”...
  • Page 52 Table 19 Drive Cable Connections / 25 2.5” HDD Model Cable SATA&SAS connector designator PCI storage controller card 25 2.5” HDD Backplane party Mini-SAS connector 1 PCI storage controller card 25 2.5” HDD Backplane party Mini-SAS connector 2 Removal and replacement procedures 48...

  • Page 53: Drive Bay Configuration

    Drive bay configuration The server supports a maximum of twenty-five 2.5 in. hard disk drive bays. Figure 4 System Drive Bays / 4 3.5” HDD Model Item Description Optical disc drive bay (optional) 3.5 in. hard disk drive bays (4) Removal and replacement procedures 49...
  • Page 54 Figure 5 System Drive Bays / 8 3.5” HDD Model Item Description Optical disc drive bay (optional) 3.5 in. hard disk drive bays (8) Figure 6 System Drive Bays / 8 2.5” HDD Model Item Description Optical disc drive bay (optional) 2.5 in.
  • Page 55 Figure 7 System Drive Bays / 12 3.5” HDD Model Item Description 3.5 in. hard disk drive bays (12) Figure 8 System Drive Bays / 25 2.5” HDD Model Item Description 2.5 in. hard disk drive bays (25) Removal and replacement procedures 51...

  • Page 56: Optical Disc Drive Bay

    Optical disc drive bay The Optical disc drive bay of servers with 8 3.5-inch HDDs, 8 2.5-inch HDDs and 12 3.5-inch HDDs support the optional installation of a 12.7 mm (0.5 in.) optical disc drive, so the following procedure is for servers with 8 3.5-inch HDDs. To remove the optical disc drive: Remove the top cover.
  • Page 57 IMPORTANT: If you remove an optical disc drive without plans of installing a new one, you must reinstall the blank to maintain proper system airflow. To remove the bezel blank: Poke the hook of the bezel blank with a T-10/15 wrench through the round hole on the top side of the HDD cage.
  • Page 58 To install the optical disc drive: Slide the optical disc drive into the chassis. Secure the optical disc drive to the chassis with the two screws. Connect the SATA and power cables to their corresponding connectors on the optical disc drive. Figure 12 Installing the Optical disc drive Removal and replacement procedures 54...

  • Page 59: Hard Drives

    Hard drives The drive bays on the front panel can accommodate up to twenty-five 2.5-inch hard drives. You can install either SAS hard drives or SATA hard drives in the server. For servers with 4 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 4, from left to right, when viewed from the front of the server.
  • Page 60 For servers with 8 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 8, from top to bottom, left to right, when viewed from the front of the server. Figure 14 Hard Drive Configuration / 8 3.5” HDD Model Item Description SAS/SATA hard drives 1-8...
  • Page 61 For servers with 8 2.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 8, from top to bottom, left to right, when viewed from the front of the server. Figure 15 Hard Drive Configuration / 8 2.5” HDD Model Item Description SAS/SATA hard drives 1-8...
  • Page 62 For servers with 12 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 12, from top to bottom, left to right, when viewed from the front of the server. Figure 16 Hard Drive Configuration / 12 3.5” HDD Model Item Description 1-12...
  • Page 63 For servers with 25 2.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 25, from top to bottom, left to right, when viewed from the front of the server. Figure 17 Hard Drive Configuration / 25 2.5” HDD Model Item Description 1-25...
  • Page 64 To remove the hard drive: Press the hard disk carrier button to release the ejector lever. Use the HDD carrier latch to pull the drive out of the cage. Make sure to support the drive when pulling it out of the cage. Pull the hard drive assembly out of the drive bay.

  • Page 65: Sas/Sata Hdd Backplane

    Push the hard drive assembly into the drive bay until it stops. Press the HDD carrier latch inward until it clicks. Figure 20 Installing the Hard Drive SAS/SATA HDD backplane The following figures show the front and back side of the backplane. Figure 21 Backplane Connectors / 4 3.5”...
  • Page 66 Figure 22 Backplane Connectors / 8 3.5” HDD Model (component side) Item Description Screw holes LED indicators Headers for hard drive Figure 23 Backplane Connectors / 8 2.5” HDD Model (component side) Item Description LED indicators Screw holes Headers for hard drive Removal and replacement procedures 62...
  • Page 67 Figure 24 Backplane Connectors / 12 3.5” HDD Model (component side) Item Description Screw holes LED indicators Headers for hard drive Figure 25 Backplane Connectors / 25 2.5” HDD Model (component side) Item Description Screw holes LED indicators Headers for hard drive Removal and replacement procedures 63...
  • Page 68 Figure 26 Backplane Connectors / 4 3.5” HDD Model (solder side) Item Description Power connector Mini SAS connector PROG connector C connector Figure 27 Backplane Connectors / 8 3.5” HDD Model (solder side) Item Description Power connector PIC 2 PROG connector PIC 1 PROG connector Removal and replacement procedures 64...
  • Page 69 Item Description C connector Mini SAS connector 1 Mini SAS connector 2 Figure 28 Backplane Connectors / 8 2.5” HDD Model (solder side) Item Description PIC 2 PROG connector Power connector C connector PIC 1 PROG connector Mini SAS connectors Removal and replacement procedures 65...
  • Page 70 Figure 29 Backplane Connectors / 12 3.5” HDD Model (solder side) Item Description Power connector 1 PROG connector SAS/SATA expander chip with heat sink covered Mini SAS connector HDD LED connector C connector HDD 14 connector HDD 13 connector Power connector 2 Removal and replacement procedures 66...
  • Page 71 Figure 30 Backplane Connectors / 25 2.5” HDD Model (solder side) Item Description Power connector 1 Power connector 2 SAS/SATA expander chip with heat sink covered CPLD PROG connector C connector Mini SAS connector 1 Mini SAS connector 2 WARNING: Ensure that the system is powered off and all power sources have been disconnected from the server.
  • Page 72 To remove the backplane: Remove all drives out of the drive bays. Refer to the “Optical disc drive bay” and “Hard drives” sections in this chapter for detailed procedures. Remove the top cover. Remove all cables connected to the backplane. Remove the backplane.
  • Page 73 Figure 32 Reinstalling the Backplane Install all necessary cables. Removal and replacement procedures 69...

  • Page 74: System Board Configuration

    System board configuration Processor HP ProLiant DL180 G6 Server supports Intel Xeon 5500 and 5600 Series processors. If a single processor is installed, then use socket 1. When two processors are used, the server supports boot functions through the processor installed in socket 1. However, if processor 1 fails, the system cannot boot up, and if processor 2 fails, the system will be automatically booted from processor 1 and provide a processor failure message.
  • Page 75 To remove the air baffle: Gently rock the air baffle up. Take the air baffle out from the system board. Figure 34 Removing the Air Baffle To remove the heat sink: Loosen the two spring-loaded screws. Lift the heat sink away from the system board. CAUTION: Place the heat sink down in an upright position with the thermal patch facing upward.
  • Page 76 CAUTION: Do not over-tighten the spring-loaded screws to prevent them from breaking off. A maximum torque of 6 inch-lb is set for each screw. Rotate the heat sink a few degrees to the left and right to break the bonding of the thermal grease compound before removing the heat sink from the processor.
  • Page 77 Figure 37 Removing the Processor Carefully rotate the tool, and then push in and release the tabs to secure the processor in the tool. Figure 38 Removing the Processor CAUTION: To avoid damage to the processor, do not touch the bottom of the processor, especially the contact area.
  • Page 78 Apply the thermal grease compound to the CPU contact surface. CAUTION: HP recommends using Shin-Etsu X-23-7783D thermal grease compound for your ProLiant server. Apply new grease to the top of the processor using a five-dot pattern to ensure even distribution.
  • Page 79 Figure 40 Opening the lever and bracket IMPORTANT: Be sure the processor remains inside the processor installation tool. If the processor has separated from the installation tool, carefully re-insert the processor in the tool. Handle the processor by the edges only, and do not touch the bottom of the processor, especially the contact area.
  • Page 80 Be sure the tool is oriented correctly. Align the processor installation tool with the socket, and then install the processor. THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY DAMAGED. Figure 42 Installing the Processor CAUTION: THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY DAMAGED. To avoid damage to the system board: •...
  • Page 81 Figure 43 Removing the processor installation tool Close the processor socket retaining bracket and the processor locking lever. Figure 44 Closing the processor socket CAUTION: Be sure to close the processor socket retaining bracket before closing the processor locking lever. The lever should close without resistance. Forcing the lever closed can damage the processor and socket, requiring system board replacement.
  • Page 82 Figure 45 The top of the processor CAUTION: To prevent overheating or a possible system crash, use only a heat sink model specified for the HP ProLiant DL180 G6 server. To install the heat sink: Properly align the heat sink spring-loaded screws to the system board mounting holes.

  • Page 83: Memory

    To install the air baffle: Connect all necessary cables. Gently place the air baffle on the system board. Figure 47 Installing the Air Baffle Memory The system board has twelve DIMM slots that support up to 192 GB maximum system memory (Two 16 GB Quad-rank or Dual-rank DIMMs in each of the four channels).
  • Page 84 Figure 48 DIMM Population Figure 49 DIMM Slots NOTE: Before installing the memory, remove the air baffle first. For a detailed procedure, see the ”Processor” section in this chapter. Removal and replacement procedures 80...
  • Page 85 To remove the memory module: Completely open the holding clips securing the memory module. Gently pull the memory module upward to remove it from the slot. Figure 50 Removing the Memory Module CAUTION: Place the memory module on a static-dissipating work surface or inside of an anti-static bag.

  • Page 86: Dimm Identification

    DIMM identification IMPORTANT: This server does not support mixing RDIMMs and UDIMMs. Attempting to mix these two types causes the server to halt during BIOS initialization. The memory subsystem may be populated with either RDIMMs or UDIMMs, but mixing the two types is not supported. To determine DIMM characteristics, use the label attached to the DIMM and the following illustration and table.

  • Page 87: Pci Expansion Card

    PCI expansion card System board PCI expansion slot There are three PCI expansion slots on the system board. Figure 53 System Board PCI Expansion Slots Item Component Component Function Designator PCIe x4 (FH/FL) slot 1b Supports a PCIe riser card or PCIe & PCI-X riser card PCIe x16 (FH/FL) slot 1a Supports a PCIe riser card or PCIe &...
  • Page 88 PCI riser card expansion slot The one PCIe riser card attached to the PCI cage converts the functionality of the system board expansion slot to the slot positioned at a 90° angle from the system board. NOTE: Users have the option to replace the standard riser card in slot 1a&1b with other four models using the dual PCIe x8 riser card, single PCIe x16 riser card, dual PCI-X riser card, or PCIe x16 &...
  • Page 89 Figure 56 PCIe x16 Riser Card Connector Location • One slot PCIe riser card (x16 link with x16 slots) Removal and replacement procedures 85...
  • Page 90 PCI cage The server supports three types of PCI cages. They are the standard PCI cage, the HDD PCI cage, the ODD PCI cage. The table below identifies the PCI cages by their function and shows their corresponding server type and supported riser cards.
  • Page 91 Lift the PCI cage away from the system board. Figure 57 Removing the PCI Cage Installing PCIe riser card The system supports up to two riser cards at a time. Use only HP supported expansion boards that meet the following specifications: •...
  • Page 92 To remove the PCIe riser card: Loosen the screw securing the riser card to the PCI cage. Remove the riser card from the PCI cage. Figure 58 Removing the Three PCIe x8 Riser Card Figure 59 Removing the two PCIe x8 Riser Card Removal and replacement procedures 88...
  • Page 93 Figure 60 Removing the PCIe x16 Riser Card Removal and replacement procedures 89...
  • Page 94 To install the PCIe riser card: Align the three riser card locking-tab holes to the corresponding standoffs on the PCI cage, and then push the card rightwards. Tighten the screw that secures the riser card to the PCI cage. Figure 61 Installing the Three PCIe x8 Riser Card Figure 62 Installing the Two PCIe x8 Riser Card Align the four riser card locking-tab holes to the corresponding screw standoffs on the PCI cage.
  • Page 95 Figure 63 Installing the PCIe x16 Riser Card Removal and replacement procedures 91...
  • Page 96 To install the PCI expansion board: Remove the screw near the slot cover on the PCI cage. Figure 64 Removing the Screw on the PCI Cage on the Full-height / Full-length Side Figure 65 Removing the Screw on the PCI Cage on the Low-profile Side Removal and replacement procedures 92...
  • Page 97 Remove the slot cover from the PCI cage. Slide the expansion board into the slot, aligning the board with its matching connector. Firmly press the board to seat it properly on the slot. Tighten the screw that secures the expansion board to the PCI cage. Figure 66 Installing the Three PCIe x8 Expansion Board Figure 67 Installing the Two PCIe x8 Expansion Board Removal and replacement procedures 93...
  • Page 98 Figure 68 Installing the PCIe x16 Expansion Board Removal and replacement procedures 94...
  • Page 99 To reinstall the PCI cage: The following figures show the front and back side of the backplane. Figure 69 Backplane Connectors / 2 3.5” HDD Model (component side) Item Description Screw hole LED indicators Headers for hard drive Figure 70 Backplane Connectors / 2 3.5” HDD Model (solder side) Item Description C connector...
  • Page 100 Item Description PIC PROG connector HDD 13 connector Power connector HDD 14 connector HDD LED connector Install the PCI expansion board into the PCI cage. Align the PCI expansion board with the open expansion slot. Press the PCI expansion board into the expansion slot on the riser card. Tighten the screw that secures the expansion board to the PCI cage.
  • Page 101 To install the HDD PCI cage: Loosen the thumbscrew and screws that secure the HDD PCI cage to the system board. Lift the HDD PCI cage assembly away from the system board. Figure 72 Removing the HDD PCI Cage Assembly Align the four backplane holes to the corresponding standoffs on the HDD PCI cage, and then push the card down.
  • Page 102 Align the HDD PCI cage assembly to the system board expansion slot, and then press it down to ensure full connection to the system board. Tighten the thumbscrew to secure the HDD PCI cage assembly to the system board and secure the screws on the side and the rear panel of the chassis.
  • Page 103 Push the hard dive assembly into the drive bay until it stops. Press the HDD carrier latch inward until it clicks. Figure 76 Installing the Rear Hard Drive To install the Optical Disc Drive PCI cage: Loosen the thumbscrews that secure the optical disc drive PCI cage to the system board and remove the screw on the rear panel of the chassis.
  • Page 104 Pushing the optical disc drive ROM into the ODD PCI cage Figure 78 Pushing the optical disc drive DVD-ROM into the ODD PCI Cage Tighten the screw that secures the to the ODD PCI cage. optical disc drive Figure 79 Securing the Optical Disc Drive Removal and replacement procedures 100...
  • Page 105 Align the ODD PCI cage assembly to the system board expansion slot, and then press it down to ensure full connection to the system board. Tighten the thumbscrews to secure the ODD PCI cage assembly to the system board and secure the screw on the rear panel of the chassis.

  • Page 106: Dedicated Management Port (Optional)

    Dedicated management port (Optional) The server can support a dedicated management port. The dedicated management port is optional for the shipment. The following figure shows the dedicated management port location. Figure 81 Dedicated management port Location Removal and replacement procedures 102...
  • Page 107 To remove the dedicated management port: Remove the PCI cage assembly out of the chassis. Refer to the “PCI cage” section in this chapter for detailed procedures. Loosen the screw. Pull the dedicated management port upwards, and then remove the dedicated management port from the dedicated management port connector.
  • Page 108 To reinstall the dedicated management port: Remove the dedicated management port cover. Figure 84 Removing the Dedicated management Port Cover Insert the spacer into the system board. Figure 85 Inserting the Spacer Removal and replacement procedures 104...

  • Page 109: Tpm Module (Optional)

    Align the dedicated management port to the plastic standoff, and insert the dedicated management port into the dedicated management port connector. Tighten the screw clockwise to secure the dedicated management port to the system board. Figure 86 Reinstalling the Dedicated management port TPM Module (Optional) The server can support a TPM module.
  • Page 110 Figure 88 Removing the security rivet Remove the TPM card from system board. Figure 89 Removing the TPM card To reinstall the dedicated management port: Install the TPM card. Press down the TPM card to the connector to seat on the system board Removal and replacement procedures 106...

  • Page 111: System Battery

    Figure 90 Inserting the TPM card Insert the TPM security rivet by pressing the rivet firmly into the system board Figure 91 Inserting security rivet System battery The server uses nonvolatile memory that requires a system battery to retain system information when power is removed.
  • Page 112 Figure 92 System Battery Location WARNING: Note the following reminders when replacing the system battery: • Replace the system battery with the same type as the system battery recommended by HP. Use of another system battery may present a risk of fire or explosion.
  • Page 113 Figure 93 Replacing the System Battery Removal and replacement procedures 109...

  • Page 114: Bbwc (Optional)

    BBWC (Optional) The system board can support up to two BBWC. The BBWC is optional for the shipment. Figure 94 BBWC Locations To remove the BBWC: Pull the BBWC retaining latch. Slide the BBWC back, up and out of the tray. Figure 95 Removing the BBWC Removal and replacement procedures 110...
  • Page 115 To reinstall the BBWC: Pull the BBWC retaining latch. At the same time, align the locking tabs on the BBWC to their holes on the tray. Press the BBWC into the tray, and then push it along the direction of the arrow to lock the locking tabs. Figure 96 Reinstalling the BBWC Removal and replacement procedures 111...

  • Page 116: System Board Removal And Replacement Procedure

    System board removal and replacement procedure To remove the system board: Remove the top cover. Loose the nine screws that secure the system board to the chassis. Slide the system board back, up and out of the chassis. Remove the system board from the chassis.
  • Page 117 To reinstall the system board: Align the system board I/O connectors to their openings and slide the system board into place. The nine screw holes on the chassis should align with the system board. Fasten the nine screws on the system board to secure the system board to the chassis. Figure 98 Reinstalling the System Board Removal and replacement procedures 113...

  • Page 118: Power Supply Unit (Psu)

    Power supply unit (PSU) Located on the rear panel of the server power supply is designed with three types of power supply units. They are 460 W and 750 W PSU with power factor correction (PFC) function. Table 20 lists how to configure the power supply with the different system models.
  • Page 119 Figure 100 Removing the Power Supply To reinstall the power supply: Press the release tabs of the power supply blank, and then pull the power supply blank out of the chassis. Figure 101 Removing the Power Supply Blank Align the hot-plug power supply cage connector with the open power supply bay and slide the power supply into the chassis.
  • Page 120 Figure 102 Reinstalling the Power Supply Removal and replacement procedures 116...

  • Page 121: System Fan Cage

    System fan cage The server supports two kinds of fan cage. The system redundant fan cage is optional for shipment. • System non-redundant fan cage • System redundant fan cage Figure 103 System Non-redundant Fan Cage Figure 104 System Redundant Fan Cage Removal and replacement procedures 117...
  • Page 122 To remove the system non-redundant fan cage Remove all screws on the system non-redundant fan cage. Lift the system fan cage up and out of the chassis. Figure 105 Removing the System Non-redundant Fan Cage To remove the system redundant fan cage Loosen the screws that secure the system redundant fan cage.
  • Page 123 Figure 107 Reinstalling the System Non-redundant Fan Cage To install the system redundant fan cage Get eight screws from the existing system non-redundant fan cage. See figure “Figure 105 “ Remove the foam on the system redundant fan cage. Figure 108 Removing the foam The redundant fan kit has 4 fans installed on the cage.
  • Page 124 Locate the system fan cage on the chassis and vertical wall. Fasten the screws. Figure 110 Installing the System Redundant Fan Cage Install the foam on the system redundant fan cage. Paste the mylar on the fan bracket. Figure 111 Installing the Foam and Mylar Removal and replacement procedures 120...
  • Page 125 Removal and replacement procedures 121...

  • Page 126: System Fan

    System fan The server has four or eight system fans located on the center wall of the chassis. While the server is equipped with eight system fans, the redundant function is provided. The figure below identifies the system fans by their device number and shows their corresponding cable connections.
  • Page 127 Figure 113 Connection of the Eight System Fans Device number Connector System fan 1/2 J63 on the system board System fan 3/4 J71 on the system board System fan 5/6 J62 on the system board System fan 7/8 J68 on the system board System fans 1 to 6 are for the memory modules and processors, while system fan 7/8 is for the PCI slots and system chipsets.
  • Page 128 Figure 114 Removing the System Fan To reinstall the system fan: Hold the system fan and press it into the system fan bracket. Secure the cable using the cable clip located on the chassis partition wall. Connect the system fan cable to its corresponding board connector. Figure 115 Reinstalling the System Fan Removal and replacement procedures 124...

  • Page 129: Connectors, Switches, And Leds

    This chapter contains illustrations and tables identifying and describing the connectors, jumpers, switch, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL180 G6 server. Connectors and components Front panel components Figure 116 Front Panel Components / 4 3.5”...
  • Page 130 Item Description Hard disk drive (HDD) bays Figure 117 Front Panel Components / 8 3.5” HDD Model Item Description Front panel USB 2.0 port 0/1 Optical disc drive Front UID LED/switch System health LED NIC 1 activity LED NIC 2 activity LED Hard drive activity LED Power LED/switch Thumbscrews for rack mounting...
  • Page 131 Figure 118 Front Panel Components / 8 2.5” HDD Model Item Description Front panel USB 2.0 port 0/1 Optical disc drive Front UID LED/switch System health LED NIC 1 activity LED NIC 2 activity LED Hard drive activity LED Power LED/switch Thumbscrews for rack mounting Drive activity LED Drive online/error LED...
  • Page 132 Figure 119 Front Panel Components / 12 3.5” HDD Model Item Description Front panel USB 2.0 port 0/1 System health LED Front UID LED/switch NIC 1 activity LED NIC 2 activity LED Hard drive activity LED Power LED/switch Thumbscrews for rack mounting Drive online/error LED Drive activity LED Hard disk drive (HDD) bays...
  • Page 133 Figure 120 Front Panel Components / 25 2.5” HDD Model Item Description Front panel USB 2.0 port 0/1 System health LED Front UID LED/switch NIC 1 activity LED NIC 2 activity LED Hard drive activity LED Power LED/switch Thumbscrews for rack mounting Drive online/error LED Drive activity LED Hard disk drive (HDD) bays...

  • Page 134: Rear Panel Components

    Rear panel components Figure 121 Rear Panel Components for Standard PCI Cage Item Description Power supply 2 cable socket Serial port T-10/T-15 wrench GbE LAN port for NIC 2 Dedicated management port (optional) Low-profile PCI expansion card slot cover Full-height/full-length PCI expansion card slot covers Rear UID LED/switch GbE LAN port for NIC 1 Rear panel USB 2.0 port 2/3...
  • Page 135 Figure 122 Rear Panel Components for HDD PCI Cage Item Description Power supply 2 cable socket Serial port T-10/T-15 wrench GbE LAN port for NIC 2 Dedicated management port (optional) Low-profile PCI expansion card slot cover Hard disk drive (HDD) bay Rear UID LED/switch GbE LAN port for NIC 1 Rear panel USB 2.0 port 2/3...
  • Page 136 Figure 123 Rear Panel Components for ODD PCI Cage Item Description Power supply 2 cable socket Serial port T-10/T-15 wrench GbE LAN port for NIC 2 Dedicated management port (optional) Optical disk drive (ODD) bay Full-height/full-length PCI expansion card slot covers Rear panel USB 2.0 port 2/3 GbE LAN port for NIC 1 Rear UID LED/switch...

  • Page 137: System Board Components

    System board components Figure 124 System Board Components Item Designator Description PCIe slot Dedicated management port connector PCIe slot DIMM slot 6C for processor 2 DIMM slot 1D for processor 2 CPU2 Processor 2 DIMM slot 6C for processor 1 4-pin power connector DIMM slot 1D for processor 1 System power connector...

  • Page 138: Jumpers

    Item Designator Description 3 V CMOS battery (CR2032) Power backplane control connector LCD connector (optional) Front panel USB 2.0 port 0/1 Front panel header TPM connector System maintenance jumper SATA SATA connectors PCIe slot Jumpers The system board contains a system maintenance jumper (J27). Table 21 describes the jumper settings.

  • Page 139: Led Indicators

    LED indicators This section contains illustration and descriptions of internal and external status LED indicators located on the: • Front panel • Optical disc drive • Hard drive • Rear panel • System board These LED indicators aid in problem diagnosis by indicating the status of system components and operations of the server.

  • Page 140: Optical Disc Drive Activity Led Indicator

    Table 22 Front Panel LED Indicator Status on the Right Ear Item LED indicator Status Description Hard drive activity LED Flashing green Hard drive activity No hard drive activity Power LED/switch Steady green The system has AC power and is turned on. Steady amber The system has AC power but in standby mode.

  • Page 141: Hard Drive Led Indicator

    Hard drive LED indicator The status of hard drives installed in the server is indicated by the hard drive LED indicators located on the HDD. Figure 127 Hard Drive LED Indicator Table 24 Hard Drive LED Indicator Status Item LED indicator Status Description Drive online/error LED indicator...

  • Page 142: Rear Panel Led Indicators

    Rear panel LED indicators The LAN port on the rear panel has two LED indicators that allow monitoring of network activity. Figure 128 LAN LED Indicators Location Table 25 LAN LED Indicator Status Item Component Status Description NIC activity LED indicator Flashing green Linked and activity on the network.

  • Page 143: System Board Led Indicator

    System board LED indicator The system board contains one LED indicator for use during troubleshooting operations. Figure 129 System Board LED Indicator Table 26 BMC activity LED Indicator Status Item Component Status Description BMC activity LED indicator Steady green BMC is power on and in initialization process. Flashing green BMC activity.

  • Page 144: Diagnostic Tools And Setup Utilities

    If the server is already turned on, save your data and exit from all open applications, and then restart the server. When the HP logo is displayed during POST, press F10 into BIOS Setup Utility. If you fail to press F10 before POST is completed, you will need to restart the server.

  • Page 145: Navigating Through The Setup Utility

    Navigating through the Setup Utility Use the keys listed in the legend bar on the right of the Setup screen to navigate through the various menu and submenu screens of the Setup Utility. Table 27 lists these legend keys and their respective functions.

  • Page 146: Setup Utility Menu Bar

    ROM-based Setup Utility <Main> Advanced Boot Security Exit System Overview Use [ENTER], [TAB] Product Name: ProLiant DL180 G6 or [SHIFT-TAB] to select a field. ProLiant BIOS: Use [+] or [-] to configure system time. Build Date: 01/26/2010 ROM ID 12DIM191...
  • Page 147 Advanced menu Figure 131 Advanced Menu of the BIOS Setup Utility ROM-based Setup Utility <Advanced> Main Boot Security Exit Custom: Allow to Advanced Settings configure Efficiency WARNING: Setting wrong values in below sections /Performance related may cause system to malfunction. items individually.
  • Page 148 Figure 132 IPMI Submenu of the BIOS Setup Utility ROM-based Setup Utility <Advanced> InPut for Set LAN IPMI 2.0 Configuration Configuration command. Status of BMC Working NOTE: Each question in BMC Firmware Revision 09.57 this group may take BMC/IPMI FW Date: Jan/13/2010 considerable amount of BMC SDR Version:...
  • Page 149 Boot menu Figure 133 Boot Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced <Boot> Security Exit Configure Settings Boot Settings during System Boot. > Boot Settings Configuration >Standard Boot Order >Hard Disk Drives USB Device Boot Priority [High] Select Screen Select Item...
  • Page 150 Security menu Figure 134 Security Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot <Security> Exit Install or Change the Security Settings Password. Admin Password: Not Installed User Password: Not Installed Change Admin Password Boot Sector Virus Protection: [Disabled] Select Screen Select Item...
  • Page 151 Exit menu Figure 135 Exit Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot Security <Exit> Exit system setup Exit Options after saving the Save Changes and Exit changes. Discard Changes and Exit Discard Changes F10 key can be used for this operation..

  • Page 152: Bios Update

    POST. The number of tests displayed depends on the configuration of the server. During POST you can: • Press ESC to skip the HP logo and go to POST boot progress display system summary screen. • Press F10 to access the Setup Utility. •...

  • Page 153: Post Error Indicators

    POST error indicators When POST detects a system failure, it displays a POST error message. POST error descriptions When a non-fatal error occurs during POST, the screen will display an error message with the format “xxx-Error Identifier String” where “xxx” is a unique number code that matches ODM system specific error documentation and may be a hexadecimal or decimal value.

  • Page 154: Post Related Troubleshooting

    Table 28 POST Error Messages Error code Description Non-Redundant Fan Failure or Missing Redundant Fan Configuration, One Fan Failure or Missing Redundant Fan Configuration, Multiple Fans Failure or Missing Temperature Violation Detected Waiting 5 minutes for system to cool Press ESC Key to resume booting without waiting for the system to cool Warning: Pressing ESC is NOT recommended as the system may shutdown unexpectedly Power Supply Failure or Power Supply Unplugged...

  • Page 155: Setsys Utility

    SETSYS utility SETSYS.EXE (DOS application) is the correct tool for setting the Serial Number/Asset Tag text on this server after a system board replacement has occurred. Once the Serial Number/Asset Tag text has been entered via SETSYS, populating the SMBIOS data, the system BIOS will automatically write this info into the BMC IPMI FRU data on the next boot up.

  • Page 156: Physical And Operating Specifications

    Physical and operating specifications This chapter provides physical and operating specifications for the HP ProLiant DL180 G6 server. Specifications include: System unit Table 29 Hardware Specifications Item Components Processor socket Intel FCLGA1366 socket Processor 2P Intel Xeon processor 5500 series with integrated memory...
  • Page 157 Table 29 Hardware Specifications Item Components Status LED indicators Front panel System Health LED NIC 1/2 activity LED Power Switch/LED Hard drive activity LED indicator UID Switch/LED Rear panel UID LED LAN link status System board BMC Activity LED Power supply unit 460 W redundant, power supply 750 W redundant, power supply Thermal solution...
  • Page 158 Table 30 Physical Dimensions Item Description System board platform EATX (Extended Advanced Technology Extended) System board dimension 304.8 mm x 330.2 mm (12 in x 13 in) Server dimensions (H x W x D) 87.6 mm x 448.0 mm x 703.4 mm (3.45 in x 17.64 in x 27.69 in) Rack Server weight...
  • Page 159 Table 32 Power Supply Specifications / 460 W Item Description Dimensions (H x W x D) 38.5 mm x 86.4 mm x 190.5 mm (1.52 in x 3.4 in x 7.5 in) Weight (approximate) 1.36 kg Input requirements: Rated input voltage 90 VAC to 264 VAC Normal line voltage 100 VAC to 120 VAC/200 VAC to 240 VAC...
  • Page 160 Table 33 Power Supply Specifications / 750 W Item Description Temperature range: Operating +5°C to +50°C Shipping –40°C to +85°C Relative humidity: Operating 5% to 95% relative humidity, non-condensing Non-operating 5% to 95% relative humidity, non-condensing Physical and operating specifications 156...

  • Page 161: Index

    Index POST, 148 Diagnostic tools and Setup Utilities AC power clear CMOS, 148 power-down procedures, 42 drive bay configuration, 49 air baffle drives installing, 79 backplane, 61 removing, 71 cable connections, 45 cable management, 44 backplane, 61 drive bay configuration, 49 reinstalling, 68 hard drives, 55 removing, 68...
  • Page 162 dedicated management port, 102, 105 hard drives, 55 LAN controller, 152 memory, 79 LED indicator Optical disc drive, 52 optical disc drive activity, 136 PCI expansion card, 83 system board LED, 139 power supply unit, 114 LED indicators processor, 70 LAN, 138 references, 39 system battery, 107...
  • Page 163 POST error indicators, 149 reinstalling, 113 POST related troubleshooting, 150 removing, 112 recoverable POST errors, 149 spare part number, 21, 24, 27, 30, 33 SETSYS utility, 151 system components / 12 3.5, 30 processor system components / 25 2.5, 33 applying thermal grease compound, 74 system components / 4 3.5, 20 removing, 72...

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