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Technical Publication PI-1005R3 Pre-Installation HF Series Generators...
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HF Series Generators Pre-Installation REVISION HISTORY REVISION DATE REASON FOR CHANGE JUL 15, 2002 First edition SEP 20, 2003 kW corrections for SHF-5xx model FEB 17, 2004 New equipments SEP 15, 2005 Revision of environmental and electrical requirements This Document is the English original version, edited and supplied by the manufacturer.
HF Series Generators Pre-Installation SECTION 1 INTRODUCTION This Pre-Installation document provides the information and data needed to plan and qualify the customer site prior to equipment delivery and installation. This document considers only the Generator and its associated components. Product information, environmental and electrical requirements are specified.
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HF Series Generators Pre-Installation SECTION 2 PRE-INSTALLATION DATA This section provides product information and illustrations showing physical dimensions, weight, mounting holes and normal access areas for cabling and service. (Refer to Illustration 2-1.) PHYSICAL CHARACTERISTICS DIMENSIONS COMPONENT COMPONENT WEIGHT WEIGHT...
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HF Series Generators Pre-Installation PHYSICAL CHARACTERISTICS DIMENSIONS COMPONENT COMPONENT WEIGHT WEIGHT Length Width Height STANDARD CONTROL CONSOLES w/o Pedestal 433 mm 298 mm 123 mm 8 kg RAD Control Consoles RAD Control Consoles with Pedestal 433 mm 298 mm 1023 mm...
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HF Series Generators Pre-Installation METHOD OF MOUNTING COMPONENT NORMAL METHOD OF MOUNTING Floor freestanding, wall mounted or anchor to floor with Generator Cabinet four M10 (3/8”) bolts. Control Consoles Desk freestanding, wall mounted or anchor to an optional pedestal. Note: Anchoring hardware should be field supplied.
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HF Series Generators Pre-Installation Illustration 2-1 Generators Cable Access COMPACT GENERATOR (For only 1 Tube) 427.5 67.5 Generator Floor Support Wall and Floor Supports are options PI-1005R3...
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HF Series Generators Pre-Installation Illustration 2-1 (cont.) Generators Cable Access COMPACT GENERATOR (For 1 or 2 Tubes) 427.5 67.5 Generator Floor Support Wall and Floor Supports are options PI-1005R3...
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HF Series Generators Pre-Installation Illustration 2-1 (cont.) Consoles R&F CONSOLE PEDESTAL (optional) RAD CONSOLE Mounting Holes ø8 Cable Access PEDESTAL (optional) Mounting Holes ø8 Cable Access Cable Access TOUCH SCREEN CONSOLE PC UNIT PC INTERFACE BOX FOR PC PI-1005R3...
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HF Series Generators Pre-Installation Illustration 2-1 (cont.) Consoles TABLE SUPPORT RAD CONSOLES - - GRAPHIC DISPLAY WALL SUPPORT TOUCH SCREEN CONSOLES (TPC) PEDESTAL THESE CONSOLES CAN BE MOUNTED ON A TABLE SUPPORT, WALL SUPPORT OR PEDESTAL PI-1005R3...
HF Series Generators Pre-Installation SECTION 3 ROOM REQUIREMENTS ENVIRONMENTAL REQUIREMENTS LINE POWERED GENERATORS / BATTERY POWERED GENERATORS CAPACITOR ASSISTED GENERATORS Temperature range of --40 C to 70 Temperature range of --20 C to 40 Storage / Transport Relative Humidity range of 10% to 100%...
HF Series Generators Pre-Installation LINE POWERED GENERATORS - - POWER LINE REQUIREMENTS Operation: • GENERATOR MODEL SHF-310 SHF-315 SHF-320 SHF-325 SHF-330 SHF-335 Max. Power kW 32 kW Maximum mA 400 mA Maximum kVp 125 kVp 150 kVp 125 kVp 150 kVp...
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HF Series Generators Pre-Installation RMS line current during a X-ray exposure, minimum line power required, • Generator stand-by consumption (W), the differential sensitivity (mA) and the thermomagnetic breaker should be: SINGLE-PHASE GENERATORS LINE VOLTAGE LINE VOLTAGE 32 kW 40 kW...
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HF Series Generators Pre-Installation Maximum Power Line Impedance. The Impedance of the Power Line in • the installation must be lower than the maximum value indicated below: SINGLE-PHASE GENERATORS POWER LINE VOLTAGE LINE VOLTAGE 32 kW 40 kW 50 kW 208 VAC * 0.045 Ω...
HF Series Generators Pre-Installation LINE POWERED GENERATORS - - RECOMMENDED WIRE SIZE Correct sizing of the feeder wires is critical to proper Generator operation. Wire size is dependent on the Generator power, the line voltage and the distance from the Distribution Transformer to the Generator Cabinet. The maximum voltage drop during an exposure must not exceed 5% of the nominal mains value.
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HF Series Generators Pre-Installation Table 3-1 (cont.) Minimum Wire Size from Distribution Transformer to Room Electrical Cabinet WIRE SECTION AT: LINE LINE GENERATOR GENERATOR VOLTAGE 15 m 30 m 45 m 60 m 83 mm AWG 3/0 120 mm AWG 4/0...
HF Series Generators Pre-Installation INTERCONNECTION AND GROUNDING REQUIREMENTS Every installation must be provided with a main line disconnect device (thermomagnetic breaker) and the remote disconnect devices required at all Consoles that are not located next to the line safety switch. (For more information about interconnection and grounding refer to “Installation”...
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HF Series Generators Pre-Installation Illustration 3-2 Interconnection Block Diagram for CAPACITOR ASSISTED GENERATORS ROOM ELECTRICAL CABINET with LINE SAFETY SWITCH (Customer supplied) (Customer supplied) CONTROL CONSOLE Serial Comm. SERIAL CONSOLE or TOUCH SCREEN CONSOLE (TPC) GENERATOR POWER MODULE CABINET Serial Comm.
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HF Series Generators Pre-Installation Illustration 3-3 Interconnection Block Diagram for BATTERY POWERED GENERATORS ROOM ELECTRICAL CABINET with LINE SAFETY SWITCH (Customer supplied) (Customer supplied) CONTROL CONSOLE Serial Comm. SERIAL CONSOLE or TOUCH SCREEN CONSOLE (TPC) GENERATOR POWER MODULE CABINET Serial Comm.
HF Series Generators Pre-Installation 3.10 SAFETY DEVICES Devices such as Safety Switch / Emergency Switch, Warning Light, and Door Interlock Switch should be supplied and installed by the customer. (Refer to Illustration 3-4.) SAFETY SWITCH / EMERGENCY SWITCH The main Safety Switch should be installed in the Room Electrical Cabinet (Room Disconnect) (close to the Generator Cabinet), and provided with light indicators for “Power On / Off”.
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HF Series Generators Pre-Installation Illustration 3-4 Room Electrical Cabinet and Mains Connection Electrical Cabinet System Ground Bar LEGEND Electrical Cabinet (Room Disconnect) for powering X-ray equipment. (Customer supplied) DCB: Differential Circuit Breaker. TCB: Thermomagnetic (or Fuses) Circuit Breaker. Contactor controlled by the Safety Switch (SS).
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Technical Publication IN-1052R0 Installation HF Series Generators (ONLY FOR GENERATORS WITH U-ARM POSITIONERS)
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HF Series Generators Installation REVISION HISTORY REVISION DATE REASON FOR CHANGE FEB 26, 2008 First edition This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page.
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HF Series Generators Installation TABLE OF CONTENTS Section Page INTRODUCTION ............
HF Series Generators Installation SECTION 1 INTRODUCTION The Installation process depends on the Generator and System configuration. Installation must be performed in the order indicated along this document. Perform only the sections required to install this Generator. TOOLS AND TEST EQUIPMENT The following hand tools and products are required for the Installation: Standard service engineers tool kit.
HF Series Generators Installation PRE-INSTALLATION CHECK Prior to beginning installation, it is recommended to inspect the site and verify that the X-ray room complies with Pre-installation requirements, such as: Incoming Line. • Main Switch and Safety Devices. • Conduits. •...
HF Series Generators Installation GENERAL CAUTIONS MAKE SURE THAT THE MAIN STORAGE CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROXIMATELY 3 MINUTES AFTER THE UNIT IS TURNED OFF.
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HF Series Generators Installation SECTION 2 UNPACKING, POWER LINE CONNECTION AND CABINET INSTALLATION The Generator is shipped in one box to facilitate transport and installation. Upon receipt of the X-ray unit and associated equipment, inspect all shipping containers for signs of damage. If damage is found, immediately notify the carrier or their respective agent.
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HF Series Generators Installation Previous to install the Generator Cabinet on the upper side of the Positioner Control Box, it is recommended to perform the Power Line connection. KEEP IN MIND THE GENERAL CAUTIONS FOR LINE POWERED GENERATORS INDICATED IN SECTION 1.3.
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HF Series Generators Installation For Single Phase Generators, connect the Power wires L1 and N (L2) to the Fuse Holders of F3 and F4 (right side of the Cabinet), and the Ground wire to the Ground stud in the Cabinet Frame (above these fuses or close to the right side of the HV Transformer).
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HF Series Generators Installation For 80 kW Generators, the power supply line must be 480 VAC (or 530 VAC). If the Generator is supplied with an external step-up autotransformer, it will include the cables to connect the autotransformer to the Generator Cabinet. Power line should be connected to the autotransformer terminals according to the line.
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HF Series Generators Installation Three-Phase Generators can be provided with an optional Fuse Module mounted on Module-12, for switching ON/OFF the whole system when the Generator is turned ON/OFF. For this, connect the Neutral (N) wire from the Line to the Neutral Stud below F3 Fuse Holder.
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HF Series Generators Installation After connecting the Power Line Cables, secure them to the Fastening Bar using cable ties if they are routed over the Fastening Bar, or using a suitable clamp if they are routed through the Round Cable Outlet on the Rear Cover of the Cabinet (always apply Local Codes).
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HF Series Generators Installation Level the Control Box using the Adjustable Leveling Legs. Keep the Base at the maximum distance from the floor. Seismic areas and other conditions require to secure firmly the Control Box to the floor through the mounting holes at its base. In this case, place the four spacers (provided) under the base and secure them to the floor.
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HF Series Generators Installation Hang the Generator Cabinet on the Back Cover and secure it to the Control Box using four M6x20 screws (supplied). At least two people are required for this operation. Fix the two screws that join the rear side of the Cabinet to the Back Cover.
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HF Series Generators Installation Leave a working area around the Generator Cabinet until its final installation. Cable Access to the Generator Cabinet (HV Cables, Stator / Thermostat, AEC, ...) Emergency Switch-Off Button ON / OFF Button Verify that the power supply line is “OFF” in the Room Electrical Cabinet.
HF Series Generators Installation CONTROL CONSOLE INSTALLATION (OPTIONAL) Control Console can be freestanding, wall supported or mounted on an optional Pedestal. Console is provided with several mounting holes on the bottom for anchoring to the Pedestal or another support. Console CPU Boards and AEC Control Board can be located inside the Console (standard) or inside the Generator Cabinet (for Serial communication).
HF Series Generators Installation SECTION 3 CABLE CONNECTIONS This section provides the information necessary to connect the Generator Cables with the system and options. For more information about electrical requirements and cable Note connections, refer to the “Pre-Installation” document and Section 5 “System Interconnections”...
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HF Series Generators Installation Illustration 3-1 Cable Routing in Compact Generator Fastening Bar Stator & Interconnections Cables Outlet (rear side) Cable Ties Stator & Interconnections Cables Entrance Cable Ties Fastening Bar Input Transformer Power Line Cables HV Cables Ground Terminals Input Line Fuses Stator &...
HF Series Generators Installation For Generators with the Low or High Speed Starter located on a shelf (Module 10 or 11), Stator and Interconnections Cables have to be routed internally through the Cabinet close to the HV Transformer. In order to avoid signal interferences, it is strongly recommended to fold and fasten close to the Generator Cabinet the portion of cables not routed (see picture below).
HF Series Generators Installation 3.2.2 HIGH VOLTAGE CABLES Connect the HV Cables in the HV Transformer (Generator). These cables must enter into the Generator through the cable outlet on the upper side of the Cabinet and then attached to the fastening bar (upper rear bar) of the Cabinet frame minding the upper cable outlet at the rear side of the Cabinet cover.
HF Series Generators Installation X-RAY TUBE CONNECTION 3.3.1 STATOR CABLE X-ray Tubes are equipped with the Stator cable installed. A LV-DRAC (Low Voltage - Digital Rotatory Anode Controller) is required for High Speed X-ray Tubes. Connections between LV-DRAC and Power Module are factory made.
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HF Series Generators Installation FANS Wires from fans should be routed with the Stator Cables, and connected to the indicated terminal of the Generator Cabinet. Depending on the model of X-ray Tube, the fans are powered at 115 VAC or 220 VAC. Make the following connections to select the fan voltage.
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HF Series Generators Installation THERMOSTAT OR PRESSURE SWITCH SIGNAL If the X-ray Tube is provided with a Safety Thermostat (approx. 65 C) or Pressure Switch (must be NC Contact), the two wires should be routed to the Terminal Block TS2 in the Generator Cabinet and connected to the following Terminals.
HF Series Generators Installation 3.3.2 TUBE SELECTION SIGNALS This section only applies to Generators with two X-ray Tubes. Note The Tube Selection signals are available through two contacts free of voltage located on the starter. TUBE-1 SELECTION TUBE-2 SELECTION SELECTION COMMON...
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HF Series Generators Installation Illustration 3-2 Interconnection Cables GENERATOR CABINET ATP CONSOLE CPU POWER CABLE (factory supplied) COMMUNICATION CABLE (factory supplied) SERIAL COMMUNICATION (factory supplied) SERIAL COMMUNICATION J7 or J8 ROOM DOOR CABLE (customer supplied) ROOM LIGHT CABLE (customer supplied) CABLES FROM BUCKY 1 &...
HF Series Generators Installation 3.4.1 SERIAL INTERCONNECTION RS232 / RS422 GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITHOUT TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-3) Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet.
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HF Series Generators Installation Illustration 3-3 Connection of the Generator Touch Screen (TPC) using a Positioner without Touch Screen GENERATOR HANDSWITCH HANDSWITCH AC SUPPLY CABLE (A7059--xx) AC SUPPLY SERIAL CABLE (A7067--xx) COM 1 (GENERATOR) TOUCH SCREEN COM 2 (INTERNAL) COM 3...
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HF Series Generators Installation GENERATOR TOUCH SCREEN (TPC) USING A POSITIONER WITH TOUCH SCREEN For Generator using a TPC, perform the following connections: (Refer to Illustration 3-4) Connect the AC Supply Cable (A7059--xx) from “AC Supply” connector of the TPC to the respective terminals in TS1 of the Generator Cabinet.
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HF Series Generators Installation Illustration 3-4 Connection of the Generator Touch Screen (TPC) using a Positioner with Touch Screen GENERATOR HANDSWITCH HANDSWITCH AC SUPPLY CABLE (A7059--xx) AC SUPPLY COM 1 (GENERATOR) TOUCH SCREEN COM 2 (INTERNAL) COM 3 POSITIONER CONTROL BOX...
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HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITHOUT TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Remove the Back Cover of the PC Interface Box.
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HF Series Generators Installation VIRTUAL CONSOLE (PC) USING A POSITIONER WITH TOUCH SCREEN Systems using a Virtual Console running on a PC usually must have a PC Interface Box installed between the PC and Generator. (Refer to Illustration 3-5) Perform the following connections: Remove the Back Cover of the PC Interface Box.
HF Series Generators Installation GENERATOR SERIAL CONSOLE For systems using a Serial Console, only a Serial Interconnection Cable (A7066--xx) from J5 of the Generator Cabinet must be connected to the J1 of the Serial Console. (Refer to Section 5.2 - - Maps 54301052, A6188- -03).
HF Series Generators Installation 3.4.4 WARNING LIGHT SIGNAL Room Warning Lamp(s) can be externally powered, or internally by the Terminal Block 3TS1. Room Lamp(s) must be connected through the Terminal Block 3TS1-47 and 3TS1-48 (internal relay on Interface Control Board) to enable the Generator switches On/Off the Room Warning Lamps.
HF Series Generators Installation 3.4.6 BUCKYS (OPTIONAL) Connect the Bucky as indicated in the Section 5.2 (Interconnections Maps for Buckys), and test them before connecting the Ion Chambers. The following table represents the standard Bucky cable connections: SYSTEM CABLE FROM BUCKY IS CONNECTED TO...
HF Series Generators Installation 3.4.8 ION CHAMBERS (OPTIONAL) The “AEC Control Board” (A3012-XX) must be installed on the ATP Console CPU Board before installing the Ion Chamber(s). The “AEC Adaptation Board” (A3263-03) is also required. (Refer to the “Ion Chamber” Service Manuals).
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HF Series Generators Installation Connect each Ion Chamber cable to J1 (IC1), J2 (IC2), J3 (IC3) or J5 (IC4) of the “AEC Adaptation Board”. The code for the Ion Chamber cable supplied by the Generator manufacturer is A3253--01. Same Ion Chamber types have to be installed in consecutive order Note starting at J1 (IC1).
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HF Series Generators Installation Illustration 3-7 Four Ion Chamber Connection * Connections free of voltage IC Adaptation GENERATOR Cables AEC ADAPTATION BOARD (A3263--03) ION CHAMBER Cable IC 1 PREAMPLIFIER POWER INTERFACE Cable ION CHAMBER Cable IC 2 PREAMPLIFIER ATP CONSOLE BOARD...
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HF Series Generators Installation Each type of Ion Chamber requires a specified reference voltage for “Area Selections” and “AEC Reset” signals: Vacutec, AID and Comet Ion Chambers require GND (TB1-10). MEDYS, CGR-BVM, GE and Philips Amplimat Ion Chambers require +24 VDC (TB1-4).
HF Series Generators Installation SECTION 4 FINAL INSTALLATION AND CHECKS HV TRANSFORMER This point does not apply to the hermetic HV Transformers (black aluminium HV Transformers). Ventilation Screw The HV Transformer contains “Shell Diala AX” oil. Check that there is no oil leakage.
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HF Series Generators Installation SECTION 5 SYSTEM INTERCONNECTIONS SYSTEM INTERCONNECTION SIGNALS All input signals are active low. This means the inputs must be pulled to ground (chassis ground of the Generator) thru relay contacts, by a transistor or other switching device. The current requirement of the switch is less than 10 mA.
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HF Series Generators Installation Table 5-1 (cont.) System Interconnection Signals SIGNAL NAME SIGNAL DESCRIPTION --FLD1 DR A low signal to select the right field in the Ion Chamber. --FLD2 DR A low signal to select the left field in the Ion Chamber.
HF Series Generators Installation SYSTEM INTERCONNECTION MAPS Refer to the following maps for details of the wire connections. SYSTEM INTERCONNECTION Compact / Compact-ESM Generators. • System Interconnection ......
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F. GARCIA 08/01/02 REVISED A. DIAZ 28/01/00 (or VET PEDAL SWITCH) PREP New interface F. GARCIA 02/02/01 N.U. CN 00/211 F. GARCIA 04/01/01 COMPACT / COMPACT-ESM GENERATORS STUD SEDECAL New interface F. GARCIA 05/05/00 SYSTEM INTERCONNECTION REV DESCRIPTION ISSUED BY DATE...
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F. GARCIA 26/04/04 DRAWING F. GARCIA 04/04/99 New interface F. GARCIA 08/01/02 REVISED A. DIAZ 28/01/00 New interface F. GARCIA 02/02/01 CN 00/211 F. GARCIA 04/01/01 COMPACT GENERATORS SEDECAL New interface F. GARCIA 05/05/00 SYSTEM INTERCONNECTION REV DESCRIPTION ISSUED BY DATE...
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DWG: DRAWING F. GARCIA 07/07/99 1 / 1 REVISED A. DIAZ 24/01/00 NC 03 / 050 F. GARCIA 08/03/03 New schematic F. GARCIA 08/01/02 SERIAL COMMUNICATION TO GENERATOR SEDECAL Connections F. GARCIA 02/02/01 SYSTEM INTERCONNECTION REV DESCRIPTION ISSUED BY DATE...
Note.-- Signals between ( ) when RS--232 Serial Communication ACT EXP NAME DATE SHEET / OF A6188--03 DWG: DRAWING F. GARCIA 04/04/04 1 / 1 REVISED A. DIAZ 04/04/04 SEDECAL RS- -232/422/485 SERIAL COMMUNICATION CN 04/148 F. GARCIA 09/09/04 REV DESCRIPTION ISSUED BY DATE...
I/F- -036 NAME DATE SHEET / OF DRAWING F. GARCIA 30/03/00 1 / 1 REVISED A. DIAZ 30/03/00 CN 04/148 F. GARCIA 10/09/04 CN 03/050 F. GARCIA 09/05/03 SEDECAL PC/SERIAL INTERFACE CN 00/148 F. GARCIA 07/07/00 DESCRIPTION ISSUED BY DATE...
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Anode supply Black X-ray Tube mA - Shunt Shunt mA + Cathode supply NAME DATE SHEET / OF 54302035 F. Díaz 11/02/03 DRAWING A. Díaz 11/02/03 REVISED SEDECAL METALLIC CASE X-RAY TUBE CONN. DESCRIPTION ISSUED BY DATE...
HV TANK GND cable ( yellow/green, AWG #10 ) See Note PEDESTAL (Option) (10) (11) NAME DATE SHEET / OF I/F--103 DRAWING F. GARCIA 30/06/04 1 / 1 REVISED A. DIAZ 30/06/04 SEDECAL EARTHING DIAGRAM REV DESCRIPTION ISSUED BY DATE...
STATOR ROTALIX 350/351 CONNECTIONS AUXILIARY MAIN COMMON STATOR SUPER ROTALIX 350 CONNECTIONS AUXILIARY MAIN COMMON Interconnection NAME DATE SHEET / OF I/F--021 Interconexión DRAWING F. GARCIA 09/09/98 1 / 1 REVISED A. DIAZ 09/09/98 SEDECAL PHILIPS TUBES--STATOR INTERFACE DESCRIPTION ISSUED BY DATE...
CONNECT THE STATOR CABLE AS SHOWN. CHECK THE CABLE SUPPLIED WITH THE TUBE. Interconnection NAME DATE SHEET / OF I/F--024 Interconexión DRAWING F. GARCIA 09/09/98 1 / 1 REVISED A. DIAZ 09/09/98 SEDECAL SIEMENS TUBES--STATOR INTERFACE DESCRIPTION ISSUED BY DATE...
SHEET / OF I/F- -002 Cable de Inerconexión DRAWING F. GARCIA 15/03/95 2 / 4 REVISED A. DIAZ 15/03/95 VERTICAL BUCKY INTERFACE F. GARCIA Interf board revised 14/03/08 SEDECAL Innomed added 09/09/02 F. GARCIA INTERFAZ BUCKY VERTICAL DESCRIPTION ISSUED BY DATE...
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SHEET / OF I/F- -002 Cable de Inerconexión DRAWING F. GARCIA 15/03/95 3 / 4 REVISED A. DIAZ 15/03/95 VERTICAL BUCKY INTERFACE F. GARCIA Interf board revised 14/03/08 SEDECAL Innomed added 09/09/02 F. GARCIA INTERFAZ BUCKY VERTICAL DESCRIPTION ISSUED BY DATE...
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SHEET / OF I/F- -002 Cable de Inerconexión DRAWING F. GARCIA 15/03/95 4 / 4 REVISED A. DIAZ 15/03/95 VERTICAL BUCKY INTERFACE F. GARCIA Interf board revised 14/03/08 SEDECAL Innomed added 09/09/02 F. GARCIA INTERFAZ BUCKY VERTICAL DESCRIPTION ISSUED BY DATE...
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F. GARCIA 07/08/96 1 / 1 – Expos–AID REVISED A. DIAZ 10/10/96 – Vacutec 70145/70151 – Comet Ion Chambers with PA–021 Preamplifier SEDECAL AEC – AID / VACUTEC / COMET COMPATIBILITY Version 03 F. GARCIA 10/10/99 REV DESCRIPTION ISSUED BY DATE...
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Jumpers NAME DATE SHEET / OF A3263--03 DWG: Type JP3,JP4,JP7,JP8 JP1,JP2,JP5,JP6 JP13, JP14, JP15, JP16 DRAWING F. GARCIA 07/07/99 1 / 1 IC1=IC2=IC3=IC4 REVISED A. DIAZ 07/07/99 IC1=IC2=IC3 AEC ADAPTATION IC1=IC2 SEDECAL IC1=IC2=IC3=IC4 ADAPTACION AEC REV DESCRIPTION ISSUED BY DATE...
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Technical Publication DB-1004R4 Data Book HF Series Generators...
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HF Series Generators Data Book REVISION HISTORY REVISION DATE REASON FOR CHANGE APR 1, 2001 First edition FEB 10, 2003 Documentation update JAN 25, 2005 Documentation update NOV 2, 2004 Documentation update OCT 26, 2006 Extended Memory Locations This Document is the English original version, edited and supplied by the manufacturer.
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HF Series Generators Data Book TABLE OF CONTENTS Section Page INTRODUCTION ............
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HF Series Generators Data Book DB-1004R4...
HF Series Generators Data Book SECTION 1 INTRODUCTION This Data Book is the register of the Configuration and Calibration data of the Generator and the register of each Periodic Maintenance Service carried out. Keep this book always with the equipment for reference.
HF Series Generators Data Book MAINTENANCE HISTORY Enter the following information after each data modification in this book or Periodic Maintenance Service. DATE PERFORMED BY SERVICE NOTES DB-1004R4...
HF Series Generators Data Book SECTION 2 DATA TABLES Table 2-1 3024SW1 - ATP Console CPU Board 3024SW1 POSITION OPEN (OFF) CLOSED (ON) Table 2-2 3024SW2 - ATP Console CPU Board 3024SW2 POSITION OPEN (OFF) CLOSED (ON) Table 2-3 3024SW3 and 3024SW4 - ATP Console CPU Board...
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HF Series Generators Data Book Table 2-4 3000SW2 - HT Controller Board 3000SW2 POSITION OPEN (OFF) CLOSED (ON) Table 2-5 Workstations VALUE ON DISPLAYS WORKSTATION PUSH BUTTONS WORKSTATION PUSH-BUTTONS AVAILABLE (Draw the push-buttons or AEC AREAS (kV Tracking) combinations in the cells)
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HF Series Generators Data Book Table 2-6 Jumpers in other Generator Boards GENERATOR BOARDS JUMPERS POSITION JP1 and JP2 JP3, JP5 and JP6 HT CONTROLLER FILAMENT CONTROL INTERFACE CONTROL W3 to W10 JP1, JP2 and JP3 Connector J8 configured for RS232 so: JP9, JP10 and JP11 in “A”.
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HF Series Generators Data Book Table 2-7 AEC Configuration JUMPERS POSITION AEC Control Board A3012--_____ JUMPERS POSITION AEC Adaptation Board A3263--03 JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 JP9 (IC1) JP10 (IC2) JP11 (IC3) JP12 (IC4)
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HF Series Generators Data Book Table 2-8 Fluoro Configuration OPERATION MODE FIXED RATE PULSED FLUORO VARIABLE RATE PULSED FLUORO JUMPERS IN FLUORO CPU BOARD INSERTED REMOVED (A3213-XX) Always inserted (installed) JUMPERS IN ATP CONSOLE CPU BOARD (A3024-XX) Always in “B” position -- Camera...
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HF Series Generators Data Book Table 2-9 Extended Memory Locations MEMORY LOCATION VALUE MEMORY LOCATION VALUE MEMORY LOCATION (only for Capacitor VALUE Discharge Generator) DB-1004R4...
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HF Series Generators Data Book Table 2-10 Rotor Acceleration Time Configuration 3000SW2-2 OPERATION MODE OPERATION MODE OPEN (OFF) CLOSED (ON) Rotor Speed Low Speed High Speed 3000SW2-7 3000SW2-8 TUBE-1 ROTOR ACCELERATION TIME ROTOR ACCELERATION TIME OPEN (OFF) CLOSED (ON) OPEN (OFF)
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HF Series Generators Data Book Table 2-12 mA Calibration Numbers TUBE-1 FILAMENT CURRENT NUMBERS AT kVp BREAK POINT mA STATION A STATION 12.5 64 ( or 63 or 65 640 ( or 630 or 650 1000 Note.- - The mA station values depend on the Generator model. Some models do not contain all the mA stations listed above.
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HF Series Generators Data Book Table 2-12 (Cont.) mA Calibration Numbers TUBE-2 FILAMENT CURRENT NUMBERS AT kVp BREAK POINT mA STATION A STATION 12.5 64 ( or 63 or 65 640 ( or 630 or 650 1000 Note.- - The mA station values depend on the Generator model. Some models do not contain all the mA stations listed above.
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Technical Publication CF-1018R3 Configuration HF Series Generators...
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HF Series Generators Configuration REVISION HISTORY REVISION DATE REASON FOR CHANGE OCT 30, 2003 First edition APR 1, 2005 Documentation upgrade AUG 1, 2005 Anode Stator Configuration OCT 10, 2005 Documentation upgrade This Document is the English original version, edited and supplied by the manufacturer.
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HF Series Generators Configuration TABLE OF CONTENTS Section Page INITIAL CONFIGURATION PROCEDURE ........
HF Series Generators Configuration SECTION 1 INITIAL CONFIGURATION PROCEDURE Configuration provides the initial settings for extended memory and checkout procedures that must be carried out before making X-ray exposures. Functional characteristics of this Generator are defined at the time of installation.
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HF Series Generators Configuration Illustration 1-1 EPROM and Switch locations 3024SW2 3024SW3 3024SW4 3024SW1 ATP CONSOLE CPU BOARD - - A3024 3000SW2 HT CONTROLLER - - A3000 INTERFACE CONTROL - - A3009 POWER SUPPLY FILAMENT DRIVER A3004 POWER CABINET - - FRONT PANEL...
HF Series Generators Configuration CONFIGURATION AND TEST SWITCHES ATP Console Dip Switches must be configured with the Generator turned OFF, and they are read when the Generator is turned ON again. 1.1.1 3024SW1 - ATP CONSOLE CPU BOARD Set dip switch 3024SW1 in accordance with the Table 1-1.
HF Series Generators Configuration 1.1.3 3024SW3 - ATP CONSOLE CPU BOARD Dip switch 3024SW3 is not used for configuration but all their switches must be set in “Off” position. 1.1.4 3024SW4 - ATP CONSOLE CPU BOARD Dip Switch 3024SW4 is not used for configuration but all their switches must be set in “Off”...
HF Series Generators Configuration BASIC CONFIGURATION OF GENERATOR BOARDS The following Jumpers are factory set or removed to configure the Generator Boards according to the customer order. Check the jumper positions in the Generator Boards. GENERATOR BOARDS JUMPERS POSITION JP1 and JP2 in “2”...
HF Series Generators Configuration AEC CONFIGURATION Configure the following Jumpers on the “AEC Control Board” (located over the “ATP Console CPU Board”) and on the “AEC Adaptation Board” when this option is installed in the Generator Cabinet. AEC CONTROL BOARD (A3012- -01/02/05)
HF Series Generators Configuration AEC ADAPTATION BOARD (A3263- -03) JUMPERS POSITION ION CHAMBER TYPE ION CHAMBER TYPE JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 IC1 = IC2 = IC3 = IC4 (Default) IC1 = IC2 = IC3 IC1 = IC2 IC1 ≠...
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HF Series Generators Configuration Also, configure the following Jumpers on the optional “RF Adaptation Board”. RF ADAPTATION BOARD (A3514- -04) JUMPER POSITION FUNCTION Set all jumpers +24 VDC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER JP1, JP3, JP4,...
HF Series Generators Configuration GENERATOR SERVICE MODE The Generator Service Mode (GSM) program allows the access to the service screens for Reading the Exposure Counters, Configuration and Calibration procedures. Start the GSM program by clicking on the “TechService” icon in the path: “StartMenu / Programs / Tech Service / TechService”.
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HF Series Generators Configuration The screens to “Read Exposure Counters”, to enter in “Configuration”, “Manual Calibration” or “Auto Calibration” are displayed after selecting the respective button on the right side. Press again the selected button (in yellow on the right side) to return to the GSM menu.
HF Series Generators Configuration EXPOSURE COUNTERS The Exposure Counters display the number of Rad exposures made with any of the X-ray Tubes and the accumulated Fluoro exposure time (in hours and minutes) made with the Tube-2. Enter in the GSM program and select the “Read Exposure Counters”...
HF Series Generators Configuration WORKSTATIONS CONFIGURATION This screen is used to view the configuration of the Workstations (Tube, WM, Ion Chamber, etc.) and the AEC Areas selected by default for each Workstation in the system (optional). The workstations can be configured according to the customer preferences or default.
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HF Series Generators Configuration Select the first workstation to be configured, by pressing the respective button (only the icon of the selected workstation has different color). The console shows one of the following values: DISPLAY FUNCTION VALUE DESCRIPTION No-configured workstation...
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HF Series Generators Configuration Set the new value by pressing the corresponding “Increase” or “Decrease” buttons. Value on “KV Tracking” (optional) assigns by default one Formula for “Zero Point” operation mode to the selected RF workstation. Set also the selected AEC Areas by default for each Workstation in the system (optional).
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HF Series Generators Configuration DEFAULT CONFIGURATION Default configuration sets some default values to each workstation. It only should be used to re-initialize the workstation configuration when the complete configuration has been lost or it is not possible to select any workstation.
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HF Series Generators Configuration SECTION 2 EXTENDED MEMORY SETTING EXTENDED MEMORY LOCATIONS Miscellaneous configuration and calibration data are stored in the Extended Memory Locations. It is recommended to note the values factory stored in each Memory Location. (Refer to Table 2-1)
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HF Series Generators Configuration Table 2-1 Extended Memory Locations MEMORY LOCATION FUNCTION VALUE TUBE-1 -- RAD filament stand-by (Autocalibrated. Not field changeable) TUBE-1 -- RAD tube type Low Digital mA Loop Closed (from 10 mA to 80 mA) AEC-1 calibration...
HF Series Generators Configuration HOW TO ENTER AND STORE DATA IN THE EXTENDED MEMORY The Extended Memory data are entered from the Console when the unit is in service mode. Access to memory locations as indicated below: Turn the Generator OFF and set the Test dip switch 3024SW2-3 on the ATP Console CPU Board in “On”...
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HF Series Generators Configuration Illustration 2-1 Calibration Calibration Value Panel CF-1018R3...
HF Series Generators Configuration LIMIT OF MAXIMUM kW The Maximum kW of the Generator is factory set according to the Generator performance. Generator kW can be limited to a lower value. This limit can be set to a lower value to match the maximum...
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HF Series Generators Configuration SECTION 3 X-RAY TUBE SELECTION X-RAY TUBE INSERT PROTECTION CURVES In order to properly select the X-ray Tube Insert Protection Curves for the Tubes connected to the Generator, perform the following procedure: Enter in calibration mode by pressing the “Manual Calibration” button on the GSM program.
HF Series Generators Configuration GENERATORS WITH LF-RAC (LOW SPEED STARTER) 3.2.1 STATOR VOLTAGE AND CAPACITOR SELECTION Check that the capacitor value of the Low Speed Starter corresponds to the value recommended by the X-ray Tube manufacturer. If needed replace the capacitor. Also, the Rotor speed must be indicated by the manufacturer.
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HF Series Generators Configuration 3.2.1.3 CONFIGURATION FOR TWO TUBES WITH DIFFERENT STARTING VOLTAGE AND CAPACITOR OR ONE TUBE WITH STARTING VOLTAGE AT 330 VAC For Generators equipped with a LF-RAC module for two X-ray Tubes, with possible selection of voltage and capacitor jumpers on the LF-RAC Board, set jumpers according to the respective X-ray Tube(s) as indicated below.
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HF Series Generators Configuration TWO TUBES WITH STARTING VOLTAGE AT 220 VAC AND 110 VAC (A “Kit of 110 VAC” is required with this configuration). TUBE-1 TUBE-2 220 VAC TB2-T1 with TB1-5 or TB1-6 TB2-T2 with TB1-5 or TB1-6 VOLTAGE...
HF Series Generators Configuration 3.2.2 PROGRAMMING OF ROTOR ACCELERATION TIME, RAD FILAMENT SETTING TIME, FLUORO ROTOR AND FILAMENT HOLD-OVER TIME Rotor Acceleration Time is determined by the X-ray Tube and Rotor characteristics and it must be considered when the Generator is about to be configured. X-ray Tube could be permanently damaged unless the required RPM are reached before an exposure.
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HF Series Generators Configuration Set dip switches 3000SW2-1 and 3000SW2-2 as indicated below, in order to enable the selection of times with the Low Speed Starter. Dip switch3000SW2-1 has to be switched ONLY with the Generator powered OFF. 3000SW2-1 (selection enable)
HF Series Generators Configuration GENERATORS WITH LV-DRAC (HIGH SPEED STARTER) 3.3.1 ANODE STATOR SELECTION For Generators with High Speed Starter, configure NOW the X-ray Tube Family (anode stator + insert) by setting the respective dip switches 3243SW1 (pos. 4 to 8) and / or 3243SW2 (pos. 4 to 8) on the Control DRAC Board. (Refer to “LV-DRAC - Digital Rotating Anode Controller”...
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HF Series Generators Configuration Dip Switch 3000SW2 on the HT Controller Board is used to program: Rad Filament Setting Time. This value is programmable from 0.8 to 2.7 • seconds. It can be initially set as the same value assigned for the Rotor...
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HF Series Generators Configuration Configure the Filament Setting Times by setting the dip switches 3000SW2-4 through 3000SW2-8 per Table 3-2. The Filament Setting Time should be configured in accordance to Rotor Acceleration Time of the X-ray Tube. Table 3-2 High Speed: Configuration of Filament Setting Time...
HF Series Generators Configuration ANODE ROTATION TEST Perform the following tests for each X-ray Tube in the installation, checking the low and high speed when it is required. Two people are needed for these tests, one at the Console and the Note service engineer looking at the anode of the X-ray Tube.
HF Series Generators Configuration FOCAL SPOTS CONFIGURATION This configuration determines which mA station will be the smallest mA station for the Large Focal Spot. It is possible to configure all the mA stations for the Small Focal Spot or for the Large Focal Spot.
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HF Series Generators Configuration Perform the following test (it is not mandatory). The test described only applies to RAD Tubes. Note In case of a R&F Tube (Tube-2) both filament are always ON (lit). Select a “Direct” workstation and a mA station for the Small Filament.
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HF Series Generators Configuration SECTION 4 X-RAY TUBE DATA The following table lists several common X-ray tubes and their corresponding number. If a specific tube is not listed, tube specifications are given to enable you chose a similar tube type. If none of the listed tubes are satisfactory, contact your generator supplier to obtain special software.
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Technical Publication DR-1004R8 LV-DRAC Low Voltage - Digital Rotating Anode Controller HF Series Generators...
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HF Series Generators LV-DRAC REVISION HISTORY REVISION DATE REASON FOR CHANGE SEP 15, 2005 Tube selection (V10Rx) JUL 26, 2006 New Tubes in Table-2 MAR 1, 2007 New Tubes in Table-2 (soft V10R2.04) MAY 16, 2007 New Tubes in Table-2 (soft V10R3.1) OCT 16, 2007 New Tubes in Table-2 (soft V10R3.3)
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HF Series Generators LV-DRAC TABLE OF CONTENTS Section Page CONFIGURATION ............
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HF Series Generators LV-DRAC DR-1004R8...
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HF Series Generators LV-DRAC SECTION 1 CONFIGURATION This document ONLY applies to High Speed Generators supplied Note with the LV-DRAC (Low Voltage - Digital Rotating Anode Controller). The LV-DRAC is a High Speed Rotor Controller located on the Generator Cabinet. Its configuration is made through dip switches 3243SW1 to 3243SW4 on the Control DRAC Board.
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HF Series Generators LV-DRAC 3243SW3-x FUNCTION LOW SPEED ROTATION BRAKE NOT USED* SPOT FILM HIGH SPEED START NOT USED* ON = WHEN THE TUBE CONFIGURED AS TUBE-1 IS LISTED ON TUBE TABLE-1 OFF = WHEN THE TUBE CONFIGURED AS TUBE-1...
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HF Series Generators LV-DRAC TUBE SELECTION - - TUBE TABLE-1 (Switch 3243SW3-5 = ON for Tube-1 ) (Switch 3243SW4-5 = ON for Tube-2) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) TUBE FAMILY TUBE FAMILY (Stator - ∅ Anode) GE MAXIRAY 75 GE MAXIRAY 100 VARIAN G-1582 EUREKA RAD-XX (with Insert 3”)
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HF Series Generators LV-DRAC TUBE SELECTION - - TUBE TABLE-2 (Switch 3243SW3-5 = OFF for Tube-1 ) (Switch 3243SW4-5 = OFF for Tube-2) 3243SW1-x (TUBE-1) 3243SW2-x (TUBE-2) TUBE FAMILY TUBE FAMILY (Stator - ∅ Anode) VARIAN GS-20711 + Housing B220H (Stator R)
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HF Series Generators LV-DRAC MINIMUM TIME FOR READY (DELAY) 3243SW1-x MINIMUM TIME MINIMUM TIME (SECONDS) * Note: It is recommended to set these switches at “0 seconds”. FLUORO HOLD TIME 3243SW2-x FLUORO HOLD TIME FLUORO HOLD TIME (SECONDS) DR-1004R8...
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HF Series Generators LV-DRAC SPOT FILM HOLD TIME 3243SW4-x SPOT FILM SPOT FILM HOLD TIME SECONDS SECONDS MINUTES MINUTES SPOT FILM HIGH SPEED START SPOT FILM START MODE 3243SW3-3 SPOT FILM ALWAYS STARTS IN HIGH SPEED (10000 RPM) SPOT FILM STARTS AT REQUIRED SPEED...
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HF Series Generators LV-DRAC LOW SPEED ROTATION BRAKE LOW SPEED ROTATION BRAKE MODE (3300 RPM TO 0 RPM) 3243SW3-1 INHIBITED ACTIVATED DC BRAKE (FOR LOW AND HIGH SPEED) DC BRAKE 3243SW4-8 ACTIVATED INHIBITED PROTECTIONS - - ERRORS PROTECTIONS - - ERRORS...
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HF Series Generators LV-DRAC LV-DRAC STATUS DIAGRAM CHANGE OF TUBE ACCELERATION ACCELERATION STAND-BY UP TO 3300 RPM UP TO 10000 RPM RUNNING RUNNING AT 3300 RPM AT 10000 RPM BRAKING BRAKING SELF-RUNNING MODE FROM 3300 RPM FROM 10000 RPM SELF-RUNNING MODE The continuous starting and braking of the anode produces an overheating in the X-ray Tube Stator (a.e.
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LV-DRAC MODULE INTERFACE PTR1 CONTROL HV INVERTER MAIN / AUX DRAC PCB 3PH - - IGBT INVERTERS MODULE TRANSFORMERS (A) AUX INPUT (C) COMM Filter Ferrites MAINS RECTIFIER DC BUS (M) MAIN LV DC Power 240 VAC SW Supply U11 A - - D Contactors OUTPUT CONTROL...
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NAME DATE SHEET / OF A3243--04 DWG: DRAWING F. GARCIA 10/10/97 1 / 3 REVISED A. DIAZ 10/10/97 CN 04/135 F. GARCIA 07/04/05 CN 04/135 F. GARCIA 16/07/04 CONTROL DRAC SEDECAL CN 02/174 F. GARCIA 07/11/02 DESCRIPTION ISSUED BY DATE...
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SHEET / OF A3243--04 DWG: DRAWING F. GARCIA 10/10/97 2 / 3 REVISED A. DIAZ 10/10/97 CN 04/135 F. GARCIA 07/04/05 CN 04/135 F. GARCIA 16/07/04 CONTROL DRAC SEDECAL N -- CN 02/174 F. GARCIA 07/11/02 DESCRIPTION ISSUED BY DATE...
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SHEET / OF A3243--04 DWG: DRAWING F. GARCIA 10/10/97 LM339 3 / 3 REVISED A. DIAZ 10/10/97 CN 04/135 F. GARCIA 07/04/05 CN 04/135 F. GARCIA 16/07/04 CONTROL DRAC --15 VDC SEDECAL 100nF CN 02/174 F. GARCIA 07/11/02 DESCRIPTION ISSUED BY DATE...
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27/09/97 CR11 1 / 1 STTA1212DI CN 01/075 F. GARCIA 03/05/01 REVISED A. DIAZ 27/09/97 C, D CN 98/090, 99/94 F. GARCIA 15/02/00 CN 98/025 F. GARCIA 09/02/98 INTERFASE DRAC--HF SEDECAL CN 98/018 F. GARCIA 05/02/98 DESCRIPTION ISSUED BY DATE...
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ALL DIODES CL03--15 IN--1 10 nF 10 nF 150K 150K 12.5KV 12.5KV IN--2 NAME DATE SHEET / OF A3109--01 DWG: DRAWING F. GARCIA 12/01/99 1 / 1 REVISED A. DIAZ 16/03/99 SEDECAL CLAMPING INNERSCAN DESCRIPTION ISSUED BY DATE...
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Technical Publication CA-1036R2 Calibration HF Series Generators...
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HF Series Generators Calibration REVISION HISTORY REVISION DATE REASON FOR CHANGE JAN 23, 2004 First edition APR 1, 2005 Documentation upgrade FEB 29, 2007 Calibration of optional 1000 mA station This Document is the english original version, edited and supplied by the manufacturer.
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HF Series Generators Calibration TABLE OF CONTENTS Section Page INTRODUCTION ............
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HF Series Generators Calibration CA-1036R2...
HF Series Generators Calibration SECTION 1 INTRODUCTION This Calibration document provides information and procedures to perform all the adjustments required to establish an optimal performance of this Generator. Calibrate the Generator immediately after Configuration is completed. DO NOT SUPPLY THE MAIN POWER UNTIL SPECIFICALLY INSTRUCTED TO DO SO IN THIS DOCUMENT.
HF Series Generators Calibration GENERATOR SPECIFICATIONS 1.1.1 MINIMUM CURRENT TIME PRODUCT (mAs) Minimum Current Time Product obtained at 0.1 s is 1 mAs. • Minimum Current Time Product within the specified ranges of • compliance for linearity and constancy is 0.1 mAs.
HF Series Generators Calibration SECTION 2 CALIBRATION PROCEDURES Enter in GSM Program for Calibration procedures as described in Note the “Configuration” document. Enter and store calibration data in the Extended Memory Locations as described in Section 2.2 of the “Configuration”...
HF Series Generators Calibration Verify position of dip switches on the HT Controller Board during every • calibration procedure: DIP SWITCH OPEN (OFF) CLOSED (ON) Disables Filament and Rotor Interlocks Position during operation -- Enables Filament and 3000SW2-2 (this turns off the filament so no radiation will Rotor Interlocks be produced during the exposure).
HF Series Generators Calibration EXPOSURE TIME ADJUSTMENT The values stored in these Extended Memory Locations only affect to Exposure Times for techniques below 20 ms. The Memory Locations which affect short exposure times are: MEMORY LOCATION FUNCTION FUNCTION TUBE-1 TUBE-2...
HF Series Generators Calibration KV LOOP Extended Memory Location E06 contains the calibration factor for kV Loop. Each number above or below of the indicated in the E06 memory location increases or decreases respectively the kV gain value. Value in E06 Memory Location is only related to the Generator...
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HF Series Generators Calibration Calibrate manually the Filament Current Number for 80 kV / 200 mA combination, as indicated in the following steps (if it has not been previously calibrated). In calibration mode, Filament Current Numbers are shown on the calibration panel by pressing the “Read”...
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HF Series Generators Calibration Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. Select: RAD Menu, 80 kV, 200 mA, 100 ms and Large Focus. Make an exposure and note the kV value at the end of the exposure.
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HF Series Generators Calibration Auto-Calibration of E06 Memory Location With the Generator power OFF: Set Dip switch 3000SW2-2 on the HT Controller Board in “On” position (disables Filament and Rotor Interlocks). Remove the HV Cables from the X-ray Tube and connect them to the HV Bleeder, then connect a short couple of HV Cables from the HV Bleeder to the X-ray Tube.
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HF Series Generators Calibration Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button (“Confirm” or “Dismiss”) on the calibration screen. Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen.
HF Series Generators Calibration DIGITAL mA LOOP CLOSED Extended Memory Locations E03 and E05 contain the calibration factor for Digital mA Loop Closed. Each number above or below the indicated in the Memory Locations increases or decreases respectively the mA gain value.
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HF Series Generators Calibration Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu. Select an available workstation (WS) and press the “OK” button. Then, select the respective Memory Location (E03 or E05) and press the “OK” button.
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HF Series Generators Calibration Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen. Calibrate E03 and E05 Memory Locations as described in the following pages. CA-1036R2...
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HF Series Generators Calibration For Low mA stations (from 10 mA to 80 mA) (E03 Memory Location): Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu and select the E03 Memory Location. Confirm all the following screens.
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HF Series Generators Calibration For High mA stations (from 100 mA) (E05 Memory Location): Enter in Auto-calibration mode by pressing the “Auto Calibration” button on the GSM menu and select the E05 Memory Location. Confirm all the following screens. When Auto-calibration is activated, “Auto Calibration” button is lighted and the “7.75 mAs”...
HF Series Generators Calibration DIGITAL mA LOOP OPEN (X-RAY TUBE CALIBRATION) To achieve the most accurate calibration, this procedure has to be automatically performed by the Generator (Auto-calibration). Calibration procedure will be manually performed by the field engineer only if Auto-calibration is not possible.
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HF Series Generators Calibration Auto-calibration starts with the minimum available mA station for the selected Focal Spot at 50 kV and follows with the other combinations of mA stations for the selected Focal Spot at 80 kV, 120 kV and 40 kV.
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HF Series Generators Calibration Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button (“Confirm” or “Dismiss”) on the calibration screen. Auto-calibration is activated when the “Auto Calibration” button is lighted and the “Press Prep and Expose” message appears on the screen. At this moment, the Generator has checked the mA stations available for the Small Focal Spot.
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HF Series Generators Calibration Check that the Heat Units capacity available for the X-ray Tube is 100% or nearly (HU 0% displayed on the screen). BEFORE MAKING ANY EXPOSURE IN AUTO-CALIBRATION, VERIFY THAT THE LINK BETWEEN THE BANANA PLUG CONNECTIONS ON THE HV TRANSFORMER IS INSTALLED.
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HF Series Generators Calibration Generator tries to calibrate each kV / mA combination for ten (10) attempts (maximum). If calibration is cancelled (after ten attempts), message “Auto calibration failure” is shown on the screen until press the “Auto Calibration” button to exit from Auto-calibration mode and go back to the GSM menu.
HF Series Generators Calibration After performing both procedures (for Small and Large Focal Spots), enter in “Manual Calibration” mode and select each combination of the available mA stations for each Focal Spot at the kV break points (40, 50, 80 and 120 kV). Press the “Read” button to read on the calibration panel the new value of the Filament Current Number stored for each combination and record the new values in the Data Book.
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HF Series Generators Calibration Table 2-1 mA Calibration Numbers Change FILAMENT CURRENT NUMBERS AT kV BREAK POINT mA STATION A STATION 12.5 (or 63 or 65) (or 630 or 650) 1000 Note.- - The mA station values depends on the Generator model. Some models do not contain all the mA stations listed above.
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HF Series Generators Calibration With the Generator power OFF, set: Dip switch 3000SW2-2 on the HT Controller Board in “Off” position (enables Filament and Rotor Interlocks). Dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant).
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HF Series Generators Calibration Exit from the “User Mode” screen by pressing the “Manual Calibration” button. Select 80 kV and lowest mA station available (first combination available). Enter a Filament Number of “344” for this combination. Make an exposure. The mAs read on the mAs Meter must be the same mAs displayed on the calibration screen with a tolerance of ±...
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HF Series Generators Calibration Complete the calibration process for all mA stations at 80 kV as described before. When select the first mA station for the Large Focal Spot, enter as a filament number the value calibrated for the first mA station for the Small Focal Spot.
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HF Series Generators Calibration Enter in user mode inside calibration mode by pressing the “Go to User Mode” button. Select the mA station, Exposure Time and kV value noted for each kV / mA combination not allowed (refer to step-6.). Check calibration at these kV / mA combinations by making exposures.
HF Series Generators Calibration AEC CALIBRATION This section describes the adjustments needed to calibrate the AEC according to the customer input. Therefore, AEC exposures will be made during the calibration process in order to insure AEC functionality. The Optical Density is controlled by the values stored in the respective memory locations.
HF Series Generators Calibration Illustration 2-1 Automatic Exposure Control Jumper COMPARATOR Adjustment V ref Reference (Potentiomer) V out AEC STOP to cut the exposure Ramp (from Ion Chamber) ATP Console CPU Data Bus Microprocessor EXP ORDER STRT DR DAC Vout (Reference)
HF Series Generators Calibration 2.6.2 BALANCE ADJUSTMENT FOR THREE FIELD DETECTORS Some Ion Chambers does not provide balance potentiometers for Note Three Field Detectors. Continue calibration process in Section 2.6.3 “Optical Density Adjustment”. Set the Master Gain potentiometer of the Ion Chambers to mid range (refer to Ion Chamber documentation).
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HF Series Generators Calibration Select on the Console: RAD Menu: 70 kV, 200 mA Large Focus (or the first mA station for Large Focus if 200 mA station is set for Small Focus) and 1 second back-up time. AEC Menu: “Central Area” , “Density 0” and “Medium Film/Screen”.
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HF Series Generators Calibration Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary, change the Copper thickness or mA station and make the exposure again.
HF Series Generators Calibration 2.6.3 OPTICAL DENSITY ADJUSTMENT The Film Optical Density must be measured always on the same Note point for all the X-ray Films developed during this procedure. The recommended point is on the central axis of the Film with relation of the Anode and Cathode and as close as possible to center of the Film.
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HF Series Generators Calibration ION CHAMBERS WITH DETECTOR GAIN SWITCHES OR WITH POTENTIOMETER Set the Detector Gain switches (or gain potentiometer) of the Ion Chamber to mid range (refer to Ion Chamber documentation). (If the Ion Chamber is provided with the Generator, this adjustment is Factory set.) The following tables indicate the switch position for the “Vacutec”...
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HF Series Generators Calibration Set the following jumper on the AEC Control Board to position A: JP3 for Board A3012--x1/x2/x5 or JP2 for Board A3012--x6/x7/x9. Set SID at the Focal Distance of the Grid installed in the Table Bucky (usually 100 cm) or in the Vertical Bucky Stand (usually 150 cm).
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HF Series Generators Calibration Insert a cassette with the Medium Film/Screen combination used by the customer. Make an exposure, develop the film and check the Optical Density, it should be 1.0 (or the customer preference O. Density). To change the density:...
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HF Series Generators Calibration ION CHAMBERS WITHOUT DETECTOR GAIN SWITCHES OR WITHOUT POTENTIOMETER Set the following jumper on the AEC Control Board to position B: JP3 for Board A3012--x1/x2/x5 or JP2 for Board A3012--x6/x7/x9. Set to mid range, the following potentiometer on the AEC Control Board: R10 for Board A3012--x1/x2/x5 or R22 for Board A3012--x6/x7/x9.
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HF Series Generators Calibration Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again. Take note of the final Copper thickness and mA station selected.
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HF Series Generators Calibration Take the maximum and minimum value of the O. Densities measured before, sum them and divide the result by two. Subtract this value from density 1.0 (or the customer preference O. Density) to obtain the O.
HF Series Generators Calibration 2.6.4 kV COMPENSATION To maintain constant AEC Optical Density regardless of the kV at which a film is exposed, the Generator provides kV compensation. (Refer to Illustration 2-3) Perform the following steps to determine whether or not AEC Tracking of Optical Density must be adjusted.
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HF Series Generators Calibration If the variation value is not ±0.2 of the Optical Density (±20% of Image Gray Level / Dose Level with CR or DR) calculate the new value for the AEC Tracking number in each Memory Location in the following manner:...
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HF Series Generators Calibration Repeat the above steps for all the Ion Chambers installed with the Generator. Exit from the “Go to User Mode” screen by pressing the “Manual Calibration” button and exit from calibration mode. Record all the values for the Memory Locations in the Data Book.
HF Series Generators Calibration 2.6.5 PHOTOMULTIPLIER RAD- -AEC (DIGITAL RAD) ADJUSTMENT (OPTIONAL) The Photomultiplier RAD--AEC adjustment can be performed in two ways: one is the value stored in E23 Memory Location and the other is the high voltage applied to the Photomultiplier Tube.
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HF Series Generators Calibration Activate “Digital Prep” (--DIGITAL PREP signal = GND on TS3-7 Generator Cabinet). Hold “Digital Prep” and adjust the high voltage applied to the Photomultiplier Tube with the potentiometer R12 for Board A3012--x1/x2/x5 or R23 for Board A3012--x6/x7/x9 on the AEC Control Board until measure --400 VDC between TS1--39 and TS1--42 (GND) in the Generator Cabinet.
HF Series Generators Calibration 2.6.6 AEC OPTICAL DENSITY SCALE AEC is calibrated with “Density 0” selected (Normal Optical Density). The Optical Density can be increased or decreased in several steps. The variation percentage of the density scale is factory set at 25%. This variation can be set according to the customer preferences by changing the value stored in E12 Memory Location.
HF Series Generators Calibration FLUORO CALIBRATION This generator uses Pulsed Fluoro at fixed or variable rate. This technique is a series of short exposures at the TV frame rate (fixed rate) or at the selected PPS (variable rate). Fluoro exposures are controlled by kV with a constant filament current. The kV values are manually (Manual mode) or automatically (ABC mode) adjusted to obtain the desired brightness (entrance dose rate) on the Image Intensifier.
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HF Series Generators Calibration E19 is used to set maximum Fluoro kV. This value is determined by the • type of TV camera and type of images desired. For general fluoroscopic use with a conventional TV system, 120 kV is recommended. A lower maximum setting will produce more contrast on the TV system but less penetration for large patients.
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HF Series Generators Calibration Illustration 2-4 Fluoro Entrance Exposure Rate Test Set-up DIAGNOSTIC SOURCE ASSEMBLY PROBE SET AS CLOSE AS POSSIBLE USEFUL BEAM LEAD APRON (BLOCKER) IMAGE SYSTEM OVERTABLE SOURCE IMAGE SYSTEM SPOT FILM DEVICE USEFUL BEAM LEAD APRON (BLOCKER)
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HF Series Generators Calibration Select the maximum PPS and Non-ABC mode. Make a Fluoro exposure at maximum kV that will be used in the system and measure the dose applied, it should not be over the Rejection Limits for 10 R/min (87 mGy/min) or 5 R/min (43.5 mGy/min) (refer to Table 2-2.).
HF Series Generators Calibration ABC CALIBRATION The purpose of the ABC System is to maintain an optimum constant Image Tube Output Brightness by controlling the X-ray kV during Fluoro exams, regardless of changes in the patient opacity viewed on the TV monitor.
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HF Series Generators Calibration The optimum brightness level in ABC mode is set by adjusting Brightness Control Resistor R13 on the AEC Control Board, which controls the output of the Photomultiplier Tube High Voltage power supply on the Interface Control Board (“PT CRL”...
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HF Series Generators Calibration Window reference could be adjusted first to set mid-way the brightness level (+5 VDC), and second to increase or decrease the range of response and sensitivity of the kV control to input variations (brightness changes). If oscillation occurs during ABC fluoro exposure, increase the dead zone by adjusting Resistors R11 and R14 on the AEC Control Board.
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HF Series Generators Calibration Adjust TV Camera gain for 1 volt peak-to-peak composite video output. Select the maximum PPS and Non-ABC mode. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. Calculate the value of the optimum radiation (that will give optimum brightness) usually is 2μR/frame at 9”...
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HF Series Generators Calibration Perform the following adjustments in the AEC Control Board: Adjust R13 in order to obtain 6 VDC on TP3 (ABC IN). Select 70 kV (or the kV obtained in step-7.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN) (if this value has not been increased, increase 1 kV more).
HF Series Generators Calibration 2.8.2 ABC SYSTEM WITH TV CAMERA The ABC can be performed with an Analogic Signal Output (ABC OUT) proportional to the brightness or with the Composite Video Signal Output from the TV Camera. The “ABC OUT” signal from the TV Camera is compatible with the Generator when the range is from 0 VDC (dark image) to 10 VDC (bright image) and the Optimum Brightness is achieved at around 6 VDC.
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HF Series Generators Calibration The optimum brightness level in ABC mode is set by adjusting the gain at R27 on the RF Adaptation Board. The “ABC OUT” signal requires an input range from 0 to +10 VDC (the stabilized value will be between 5 and 7 VDC).
HF Series Generators Calibration 2.8.2.1 ABC SYSTEM ADJUSTMENT WITH ABC SIGNAL FROM TV CAMERA COMPATIBLE WITH THE GENERATOR Be sure that the Video System and the Image Intensifier are powered and operating correctly. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate.
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HF Series Generators Calibration Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or...
HF Series Generators Calibration 2.8.2.2 ABC SYSTEM ADJUSTMENT WITH AN ABC SIGNAL FROM TV CAMERA NOT COMPATIBLE WITH THE GENERATOR Be sure that the Video System and the Image Intensifier are powered and operating correctly. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate.
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HF Series Generators Calibration Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or...
HF Series Generators Calibration 2.8.2.3 ABC SYSTEM ADJUSTMENT WITH NO ABC SIGNAL FROM TV CAMERA Be sure that the Video System and the Image Intensifier are powered and operating correctly. Set up a Dosimeter as close as possible to the Image Intensifier Radiation Input to measure the Entrance Image Intensifier Exposure Dose Rate.
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HF Series Generators Calibration Make a Fluoro exposure at 70 kV and measure the radiation. Optimum radiation is obtained by modifying the Fluoro kV or the Copper thickness in the Collimator Filter Holder. First modify the Fluoro kV, if it is more than 80 kV or less than 60 kV modify the Copper thickness in 0.1 mm (or...
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HF Series Generators Calibration Perform the following adjustments in the AEC Control Board: Select 70 kV (or the kV obtained in step-8.) and increase 2 kV and check the increased value of voltage in TP3 (ABC-IN) (if this value has not been increased, increase 1 kV more). Note this value (consider it as KV-DOWN-SEL).
HF Series Generators Calibration FINAL CHECKS Verify that all Configuration and Calibration data have been properly stored in memory. Enter in calibration mode and check that the values noted for the “Filament Current Numbers” and “Extended Memory Locations” tables of the Data Book are the same that the values displayed and stored in memory.
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Technical Publication TR-1005R4 Troubleshooting HF Series Generators with Low or High Speed Starter...
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HF Series Generators Troubleshooting REVISION HISTORY REVISION DATE REASON FOR CHANGE JAN 24, 2000 First edition NOV 1, 2000 New edition FEB 17, 2005 New error codes and procedures APR 15, 2005 New Battery Charger This Document is the English original version, edited and supplied by the manufacturer.
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HF Series Generators Troubleshooting TABLE OF CONTENTS Section Page INTRODUCTION ............
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HF Series Generators Troubleshooting Section Page Filament Control Board ..........
HF Series Generators Troubleshooting SECTION 1 INTRODUCTION The Generator contains many self-diagnostic routines which greatly facilitate troubleshooting. Self-diagnostic functions require that all microprocessors function correctly. Each microprocessor contains LEDs that indicate its correct operation. As a general rule, the first step in any troubleshooting procedure is to verify correct Power Supply Voltages and perform a visual inspection of all Boards and Cable connections.
HF Series Generators Troubleshooting TOOLS AND EQUIPMENT REQUIRED Standard service engineers tool kit. • Configuration and Calibration test equipment (refer to Installation • document). Antistatic Kit. • Oscilloscope (Tektronics 486 or similar). • GENERAL CAUTIONS MAKE SURE THAT THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE.
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HF Series Generators Troubleshooting BATTERY POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. WHEN IT DOES NOT WORK WITH STAND-ALONE, IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON.
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HF Series Generators Troubleshooting SECTION 2 GENERAL PROCEDURES LOW DC VOLTAGE POWER SUPPLY TEST The Generator operates from a Low DC Voltage Power Supply located in the Front Panel (MOD. 3) of the Generator Cabinet. (Refer to Illustration 2-1). Turn the Generator ON and with a Digital Multimeter measure between: P2-3 (+) and P2-4 on the HT Controller Board.
HF Series Generators Troubleshooting The ATP Console CPU Board operates from a 12 VDC Non-Regulated Supply located in the Generator Cabinet that supplies to a 5 VDC Switching Regulator located in the ATP Console CPU Board. Turn the Generator ON and with a Digital Multimeter measure between: TS1-30 (GND) and TS1-29 (+12 V Unr.) on the Generator Cabinet.
HF Series Generators Troubleshooting REPLACEMENT OF MEMORY IN ATP CONSOLE CPU BOARD AND/OR HT CONTROLLER BOARD Before starting up the system, you have to set ON the switch A3024SW2--3 at the ATP Console CPU Board to enable Service Mode. A few seconds after pressing the ON button on the Console, you will see E10 (this is shown because the EPROM U24 has been replaced).
HF Series Generators Troubleshooting 2.4.2 APR RE-INITIALIZATION The APR re-initialization makes a new copy of the factory pre-programmed parameters of the APR techniques in the U23-NVRAM of the ATP Console CPU Board. APR re-initialization set the APR techniques only for the selected workstation.
HF Series Generators Troubleshooting PROCEDURES RELATED TO THE TOUCH SCREEN CONSOLES DESCRIPTION POSSIBLE CAUSES ACTIONS Malfunction of the Power-ON button. Check if the button works properly. Check that all the internal cable are Cable connection or cable status. connected. (A7031- -xx Cable) Generator / Console is not connected to Power ON the Generator / Console.
HF Series Generators Troubleshooting 2.5.1 SOFTWARE UPGRADE If the Touch Screen Application is provided with a “Software Upgrade” button on the Service Mode Menu, it is used to close the Application Program without turning OFF the System. After pressing this button, the Console shows the PC Desktop to enable the Application Software Upgrade, Language Configuration of the PC Operating System or Touch Screen Sensor Calibration.
HF Series Generators Troubleshooting 2.5.3 EXTERNAL BACKUP OF THE APR TECHNIQUES Connect a Laptop (PC) to the Touch Screen Console with a serial cable (DB9 with female pins on both ends; on one end Pin 2 connected with Pin 3; on the other end Pin 2 connected with Pin3; Pin 5 connected with Pin 5).
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HF Series Generators Troubleshooting Once the Hyperterminal is opened on the Touch Screen Console, configure the connection. For that select on the Menu bar: File - -> Properties - -> Connect using: COM4 Configure - -> Bits per second: 115200...
HF Series Generators Troubleshooting SECTION 3 SELF-DIAGNOSIS INDICATORS Some Console are provided with Self-Diagnosis indicators that identify a malfunction in the system alerting operator about error existence that inhibits exposure. During normal operation of the system, these indicators are directly shown on the Console (depending on the Console model they can be shown on the APR Display, Console Indicators, Warning Messages Area, etc).
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HF Series Generators Troubleshooting TECHNIQUE ERROR: If it activates during exposure it means that: TECH The exposure has been interrupted by the “Security Timer” because of a system failure. Call Field Service. (Also refer to Error Code “E34”). This error can also be shown: after an APR technique selection to advise that exposure parameters •...
HF Series Generators Troubleshooting SECTION 4 ERROR CODES ERROR CODE LIST ERROR CODE DESCRIPTION “ - - - - - - - - - - - - ” SYSTEM FAILURE. FATAL ERROR. FAILURE IN POWER UP ROUTINE. NO COMMUNICATION BETWEEN HT CONTROLLER BOARD AND ATP CONSOLE CPU BOARD.
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HF Series Generators Troubleshooting ERROR CODE LIST ERROR CODE DESCRIPTION ALL CLEAR SIGNAL NOT ACTIVE - - NUCLETRON GENERATOR. RELAY K1 NOT ACTIVE - - NUCLETRON GENERATOR. LONG EXPOSITION IS NOT INITIATED - - NUCLETRON GENERATOR. LONG EXPOSITION IS NOT CUT AFTER 3.2 SECONDS - - NUCLETRON GENERATOR.
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HF Series Generators Troubleshooting ERROR CODE LIST ERROR CODE DESCRIPTION DRAC - - EXCESSIVE CURRENT IN MAIN WINDING RUNNING AT 3300 RPM. DRAC - - EXCESSIVE CURRENT IN AUXILIAR WINDING RUNNING AT 3300 RPM. DRAC - - INSUFFICIENT CURRENT IN AUXILIAR WINDING RUNNING AT 3300 RPM.
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HF Series Generators Troubleshooting ERROR CODE : “- - - - - - - - - - - - ” DESCRIPTION System failure. ERROR TYPE : Fatal error. Generator must be switched off. APPLICABLE TO : All Generators APPEARS WHEN : This indication may appear at any time together with another Error Code on the Console.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Failure in power up routine. RAD Generator configured as R&F Generator. No communication between ATP Console CPU Board and Fluoro CPU Board. ERROR TYPE : Fatal error. Generator can not continue with power up.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION “Prep” signal received without Console order. ERROR TYPE : Informative. Generator re-start automatically once error is solved. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment once initialization phase is over.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION “Prep” or/and “Exposure” orders activated during power-up routine. ERROR TYPE : Informative. Generator re-start automatically once error is solved. APPLICABLE TO : All Generators APPEARS WHEN : At any moment once initialization phase is over.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Wrong data for X-ray Tube-1. ERROR TYPE : Fatal error. Generator can not continue with power up. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase. INFORMATION / SYMPTOM : This Error Code needs to turn OFF/ON the Generator to be fixed.
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HF Series Generators Troubleshooting ACTIONS PRELIMINARY Select minimum kVp , minimum mA, and 80 ms (for example 40 kVp, 10mA, and 80 ms). Make preparation and check that anode rotates in the X-ray Tube. If the anode is not rotating correctly, check the starter and the Stator connections.
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HF Series Generators Troubleshooting Illustration 4-1 Jumper and Measurement Points Jumper between DC-BUS+ and DC-BUS- - C2E1 3- - PHASE LINE POWERED GENERATOR Jumper between DC-BUS+ and DC-BUS- - C2E1 1- - PHASE LINE POWERED GENERATOR, BATTERY POWERED GENERATOR OR CAPACITOR ASSISTED GENERATOR...
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HF Series Generators Troubleshooting Repeat the measurements done in point 5 for the other IGBT. Note Don’t forget to remove the jumper across the DC Bus after all measurements are made, otherwise the Inverter will suffer serious damage. If any of the IGBTs are short-circuited, replace the IGBT.
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HF Series Generators Troubleshooting Illustration 4-2 Flowchart for B: Inverter Module Test TURN OFF GENERATOR WAIT TILL INVERTER IS DISCHARGED MAKE A JUMPER DC- -BUS+ AND DC- -BUS- - MEASURE AND CHECK V¶ 0,3V REPLACE IGBT REMOVE JUMPER DC- -BUS...
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HF Series Generators Troubleshooting HV TRANSFORMER TEST Connect the scope as follows: CH.1 on + mA (TP14) on HT Controller Board. CH.2 on - mA (TP13) on HT Controller Board. Base Time in 10 ms per division and 1 V per division Turn ON mains and Generator.
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HF Series Generators Troubleshooting 11. Select the maximum kVp allowed (depending of the tube type) and maximum Exposure Time allowed but NEVER go over than 110- -130 kVp. Make several Exposures and check that waveforms are correct. If the waveforms are not symmetric within ± 10% at any point, replace the HV Transformer.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION EEPROM corrupted or not initialized in ATP Console CPU Board or in HT Controller Board. Wrong data calibration. ERROR TYPE : Fatal Error during power up (when EEPROM U3 in HT Controller Board is corrupted or not initialized).
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION No voltage in the Capacitor Bank. ERROR TYPE : Informative. “Prep” is not allowed. APPLICABLE TO : All Generators APPEARS WHEN : Only during initialization phase or when pressing “PREP”. INFORMATION / SYMPTOM : It was not possible to perform “Prep”...
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HF Series Generators Troubleshooting IF LED DS1 DOES NOT LIGHT AND IT IS NOT A BATTERY POWERED GENERATOR. Check input VAC in 6LF1, • If VAC is OK, replace a defective component at Input Rectifier Board (CR2, CR3 or CR1).
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION No mA during exposure or mA out of tolerance. Wrong filament current. ERROR TYPE : Informative. APPLICABLE TO : All Generators APPEARS WHEN : After exposition. INFORMATION / SYMPTOM : Error 12 appears after the Exposure to alert the operator that the mA at the starting of the exposure has not been correct.
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HF Series Generators Troubleshooting Connect a scope to the Test Point TP5 (mA) in the HT Control Board. Check that when an exposure is made by pressing at the same time the “Prep” and “Exp” controls, the mA at the beginning of exposure is low.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Exposure signal without X-ray Exposure Console command. ERROR TYPE : Informative. APPLICABLE TO : All Generators APPEARS WHEN : During and after exposition. INFORMATION / SYMPTOM : Exposure signal without X-ray Exposure Console command.
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HF Series Generators Troubleshooting ACTIONS THERE IS NOT SUPPLY IN FILAMENT BOARD, OR POOR CONNECTION ON THE CATHODE HV CABLE, OR DEFECTIVE FILAMENT TRANSFORMER, OR DEFECTIVE HV SWITCH. Note For Generators with two tubes: - - if the error appears in both tubes, go to step 1.
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HF Series Generators Troubleshooting WRONG SIGNAL - - FIL1 ACK Perform the following diagnosis if after pressing “Prep” the Error Code “E15” appears on the Console and after reseting it, the Console displays Error Code “E04”. START Press “Prep” Check - -FIL1 ACK...
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Invalid value of : kVp, mA or kW. ERROR TYPE : Informative. Does not allow “Prep” or “Exp”. APPLICABLE TO : All Generators APPEARS WHEN : In “Prep” INFORMATION / SYMPTOM : Selected mA or kVp are not correct.
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HF Series Generators Troubleshooting ERROR CODE : E18 OR ROTOR ERROR DESCRIPTION Rotor running without order or Rotor error. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. APPLICABLE TO : All Generators APPEARS WHEN : At any moment.
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HF Series Generators Troubleshooting IF E18 OR ROTOR ERROR APPEARS IN “PREP” (ONLY FOR LF-RAC) VERIFY STARTER IS CONFIGURED TO CORRECT TUBE AND CAPACITOR VISUALLY CHECK INSTALLED. THAT ANODE IS TURNING WHEN PRESSING “PREP” VERIFY AT SIGNAL DELAYED +24V THAT...
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION mA detected without “Exp” command. ERROR TYPE : Fatal Error. Generator opens line contactor that remains in a endless loop. It is necessary to turn off the equipment. APPLICABLE TO : All Generators APPEARS WHEN : In stand-by or during initialization.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Wrong Tube-1 selection. ERROR TYPE : Informative. Does not allow working unless the error is solved or other tube is selected. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment mainly after initialization or when changing tube selection.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Wrong Tube-2 selection. ERROR TYPE : Informative. Does not allow working unless the error is solved or other tube is selected. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment mainly after initialization or when changing tube selection.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Calibration data not stored ERROR TYPE : Indicative although it is almost impossible to find if not provoked. APPLICABLE TO : All Generators. APPEARS WHEN : When trying to save a calibration data.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION The Bucky has not been detected to be moving. ERROR TYPE : Indicative. Does not allow exposition. APPLICABLE TO : All Generators. APPEARS WHEN : At the beginning of exposition. INFORMATION / SYMPTOM : Wrong Exposure signal from Buckies.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Battery failure in Battery Powered Generators. ERROR TYPE : Indicative. Does not allow exposition. APPLICABLE TO : All Battery Powered Generators. APPEARS WHEN : At “Prep” in any Battery Powered Generators and at any moment in Generators with Stand-Alone.
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HF Series Generators Troubleshooting LEDs CHECKING ON THE BATTERY CHARGER BOARD GREEN LEDS ARE ON BUT LED DS1 IS OFF Check that 24 V are present in J2-1 of Battery Charger Board. If it is OK, replace Battery Charger Board.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Voltage failure in Battery Powered Generators with Stand-Alone. ERROR TYPE : Fatal error. System shut down. APPLICABLE TO : All Battery Powered Generators with Stand-Alone. APPEARS WHEN : At the beginning of exposition.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION “ALL CLEAR” signal not active. ERROR TYPE : Indicative. Does not allow “Prep”. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : When pressing “Prep” in P00 mode. INFORMATION / SYMPTOM : Exposure is not allowed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Long exposition is not initiated. ERROR TYPE : Indicative. Does not allow long “Exp”. APPLICABLE TO : Nucletron Generators. APPEARS WHEN : During exposition phase in P00 mode. INFORMATION / SYMPTOM : Signal from K3 has not been detected after 1.6 seconds.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION No communication between Generator and Serial Console or PC Unit. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Serial Console. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Serial Communication Error.
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HF Series Generators Troubleshooting ERROR CODE : E35 - - DOOR OPEN DESCRIPTION Door Open. ERROR TYPE : Informative. It may inhibit Exposition depending on the configuration of SW1.2 at Console. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment.
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HF Series Generators Troubleshooting ERROR CODE : E37 - - TUBE OVERLOAD DESCRIPTION Tube Overload. ERROR TYPE : Informative without acoustic alarm. Does not allow Exposition. APPLICABLE TO : All Generators. APPEARS WHEN : After “Exp” due to Tube overheating. After changing radiographic parameters. In some Consoles this error may not appear as they are provide with an automatic blocking that disable parameters above tube capacity.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Autotest error on Tube-1 Dosimeter. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-1 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-1 selection.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Dosimeter failure. Communication failure between Tube-2 Dosimeter and Generator. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-2. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-2 selection.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Tube-2 Ion Chamber status check error. ERROR TYPE : Indicative. APPLICABLE TO : All Generators with Dosimeter. APPEARS WHEN : Communication error starting the measuring for Tube-2 or during regular operation. INFORMATION / SYMPTOM : Communication error 18 seconds after Tube-2 selection.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Collimator Error. ERROR TYPE : Informative. Does not allow exposure. APPLICABLE TO : All Generators. APPEARS WHEN : At any moment. INFORMATION / SYMPTOM : Showed as “Technique Error” in Consoles with this light indicator. For the rest of Consoles E48 appears displayed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Interrupted Exposure. ERROR TYPE : Indicative. APPLICABLE TO : All Generators. APPEARS WHEN : When operator releases “EXP” button before exposure time has ended. INFORMATION / SYMPTOM : E50 appears on Console.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Microcrontroller RAM failure. ERROR TYPE : Indicative. Exposure is not allowed. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : After self-test. INFORMATION / SYMPTOM : At power On, after the Generator autocheck, E52 is displayed and it is not possible to make Exposures.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient DC BUS voltage at high level voltage (480 VAC). ERROR TYPE : Indicative. System does not allow exposition. APPLICABLE TO : Generators with DRAC or LV-DRAC APPEARS WHEN : INFORMATION / SYMPTOM : E54 is displayed and it is not possible to make Exposures.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive reference voltage. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : INFORMATION / SYMPTOM : E56 is displayed and it is not possible to make Exposures.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding during acceleration up to 3300 RPM ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding during acceleration up to 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding running at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding braking at 3300 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in main winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Excessive current in auxiliary winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in auxiliary winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at Low Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in main winding braking at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During Anode acceleration at high Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Wrong X-ray Tube selection. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection, E82 is displayed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Incorrect Tube selection signal. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection E84 is displayed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Incorrect Tube selection signal. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : When changing Tube selection. INFORMATION / SYMPTOM : Changing the tube selection, E86 is displayed.
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HF Series Generators Troubleshooting Turn off Generator, wait 3 minutes and check the PTR1 Module at the CONTROL DRAC PCB in the following way: Connect a Multimeter in Capacitor or Resistor Mode between: P+ and U,V,W in direct and inverse...
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in common wire during acceleration up to 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : During acceleration of the Anode at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Insufficient current in common wire running at 10000 RPM. ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : Running the Anode at High Speed.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Incorrect signal measure in IPRINC (CH2). ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : In Stand-by situation. INFORMATION / SYMPTOM : E91 is displayed and it is not possible to make exposures.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Incorrect signal measure in ICOM (CH4). ERROR TYPE : Indicative. Does not allow exposures. APPLICABLE TO : All Generators with DRAC or LV-DRAC. APPEARS WHEN : In Stand-by. INFORMATION / SYMPTOM : E93 is displayed and it is not possible to make exposures.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Voltage missing at PCB A3517- -01. ERROR TYPE : Fatal. Does not allow exposures. APPLICABLE TO : Capacitor Powered Generators only. APPEARS WHEN : At any time. INFORMATION / SYMPTOM : E96 appears at console display.
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HF Series Generators Troubleshooting ERROR CODE : DESCRIPTION Dip Switch 3024SW2-3 in ATP Console Board set for Configuration and Calibration Mode Active. ERROR TYPE : Informative. It allows normal operation. APPLICABLE TO : All Generators. APPEARS WHEN : After turning on the Control Console.
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HF Series Generators Troubleshooting SECTION 5 CENTRAL LISTING HT CONTROLLER BOARD 5.1.1 HT CONTROLLER BOARD (A3000- -10/20) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION SYSTEM CONFIGURATION AND TEST 8 POSITIONS DIP SWITCH A3000--10 VERSION A3000--20 VERSION BOARD CONFIGURATION BOARD CONFIGURATION...
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HF Series Generators Troubleshooting 5.1.2 HT CONTROLLER BOARD (A3000- -30/33/34/35/36 & so) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION SYSTEM CONFIGURATION AND TEST 8 POSITIONS DIP SWITCH COMPATIBLE WITH OLD LOW SPEED STARTER COMPATIBLE WITH LF-RAC (LOW SPEED STARTER) AND...
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HF Series Generators Troubleshooting FILAMENT CONTROL BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION A3004--05 VERSION BOARD CONFIGURATION. JP1-A FOR NORMAL APPLICATION A3004--04 VERSION LEDs COLOR DESCRIPTION GREEN FILAMENT DRIVER STATUS INDICATOR: BOTH LEDs ARE OFF: 220VAC POWER SUPPLY IS MISSING...
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HF Series Generators Troubleshooting LEDs COLOR DESCRIPTION GREEN GENERATOR POWER ON INDICATOR POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION 5K, 1/2w ION CHAMBER POSITIVE HIGH VOLTAGE ADJUST RELAYS RELAY RATING DESCRIPTION K1 -- POWER ”ON” +6VDC COIL, 7A/250V CONTACT, DPDT GENERATOR POWER ON...
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HF Series Generators Troubleshooting LVDC POWER SUPPLY POTENTIOMETERS POTENTIOMETER RATING DESCRIPTION 2K, 1w +5 VDC ADJUST 2K, 1w --12 VDC ADJUST 2K, 1w +12 VDC ADJUST CHARGE/DISCHARGE MONITOR BOARD LEDs COLOR DESCRIPTION CHARGE INDICATOR OF THE HT INVERTER CAPACITORS: GREEN...
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HF Series Generators Troubleshooting ATP CONSOLE CPU BOARD JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION POS A COMM--COL1 POS B COMM--COL0 POS A PREP--ROW5 POSITION ”B” FOR APPLICATION MODE. POS B PREP--ROW1 POS A EXP--ROW4 POS B EXP--ROW0 POS A LINE SYNC SET ALWAYS IN POSITION “B”.
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HF Series Generators Troubleshooting LEDs COLOR DESCRIPTION WATCH--DOG TIMER OPERATION INDICATOR : YELLOW LED ON INSURES THE MICROPROCESSOR AND SOFTWARE IS WORKING CORRECTLY CONSOLE MICROPROCESSOR OPERATION INDICATOR : LED STARTS IN A QUICK FLASHING MODE UNTIL SERIAL YELLOW COMMUNICATIONS IS RECEIVED FROM THE HT CONTROLLER AND, AT THAT TIME, SLOWS TO A STEADY FLASH OF ABOUT 2 PER SECOND.
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HF Series Generators Troubleshooting FLUORO - - RF ADAPTATION BOARD 5.9.1 RF ADAPTATION BOARD (A3514- -03) JUMPERS / SWITCHES JUMPER POSITION DESCRIPTION Remove all 230 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER JP1, JP3, JP4, jumpers...
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HF Series Generators Troubleshooting 5.9.2 RF ADAPTATION BOARD (A3514- -04) JUMPERS / SWITCHES JUMPER POSITION DESCRIPTION Set all jumpers +24 VDC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER JP1, JP3, JP4, Remove all 230 VAC for the inputs PREP ORDER, RAD ORDER, and FLUORO ORDER...
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HF Series Generators Troubleshooting 5.10 AEC CONTROL BOARD 5.10.1 AEC CONTROL BOARD (A3012- -01/02/05) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION FOR TV CAMERA FOR PHOTOMULTIPLIER FOURTH ION CHAMBER & ATS--DIG A3012 05: JP1 C JP2 A AND JP4 B FOR FOURTH ION CHAMBER & ATS DIG A3012-05: JP1-C, JP2-A AND JP4-B FOR FOURTH ION CHAMBER &...
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HF Series Generators Troubleshooting 5.10.2 AEC CONTROL BOARD (A3012- -06/07/09) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION FOR TV CAMERA JP1-A FOR ABC WITH TV CAMERA FOR PHOTOMULTIPLIER JP1-B FOR ABC WITH PHOTOMULTIPLIER EXTERNAL kV CONTROL JP1-C FOR ABC WITH EXTERNAL kV UP & DOWN CONTROL...
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HF Series Generators Troubleshooting 5.11 AEC ADAPTATION BOARD AEC ADAPTATION BOARD (A3263- -03) JUMPERS POSITION ION CHAMBER TYPE ION CHAMBER TYPE JP3, JP4, JP7, JP8 JP1, JP2, JP5, JP6 JP13, JP14, JP15, JP16 IC1 = IC2 = IC3 = IC4...
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HF Series Generators Troubleshooting 5.12 LF-RAC BOARD (LOW SPEED STARTER) JUMPERS / SWITCHES JUMPER / SWITCH DESCRIPTION TB2 -- T1 TUBE 1 STATOR SUPPLY JUMPER WITH TB1--7, 8, 9 : 330 VAC SELECTION FOR TUBE 1 STATOR VOLTAGE SELECTION JUMPER WITH TB1--4, 5, 6 : 220 VAC SELECTION FOR TUBE 1 STATOR...
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HF Series Generators Troubleshooting 5.13.3 INTERFACE DRAC- -HF BOARD LEDs COLOR DESCRIPTION GREEN BUS DC FUSES FUSE RATING NOMINAL DESCRIPTION 0.5 A, 250 V, S.B. 220 VAC 220 SUPPLY 0.5 A, 250 V, S.B. 220 VAC 220 SUPPLY 15 A, 250 V, S.B.
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HF Series Generators Troubleshooting 5.14 CABINET MISCELLANEOUS FOR LINE POWERED GENERATORS FUSES FUSE RATING NOMINAL DESCRIPTION 1.5 A, 250 V, S.B. 220 VAC 220 VAC SUPPLY LOCATION -- RECTIFIER PANEL 50 A, 600 V, S.B. LINE LINE -- L1 LOCATION -- CABINET FRAME 50 A, 600 V, S.B.
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Technical Publication MA-1004R4 Maintenance HF Series Generators...
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HF Series Generators Maintenance REVISION HISTORY REVISION DATE REASON FOR CHANGE APR 1, 2001 First edition DEC 20, 2001 Text revision APR 15, 2005 Review of Maintenance procedures DEC 12, 2005 Reference to Calibration Chapter MAR 26, 2008 Calibration of Touch Screen Sensor This Document is the English original version, edited and supplied by the manufacturer.
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HF Series Generators Maintenance TABLE OF CONTENTS Section Page INTRODUCTION ............
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HF Series Generators Maintenance MA-1004R3...
HF Series Generators Maintenance SECTION 1 INTRODUCTION The purpose of this Periodic Maintenance is to assure continued safe performance of the X-ray Generator, to increase serviceability, to reduce the costs (down time, repairs, etc.) and to assure the safety (personal risk).
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HF Series Generators Maintenance SECTION 2 PERIODIC MAINTENANCE PROCEDURES When any major component, such as a X-ray Tube, HV Transformer or major circuit board, is replaced in the system, perform respective Configuration Calibration procedures. Update and take note in the Data Book any new data entered in memory.
HF Series Generators Maintenance GENERAL CAUTIONS MAKE SURE THAT THE MAIN CAPACITORS OF THE HIGH VOLTAGE INVERTER DO NOT CONTAIN ANY RESIDUAL CHARGE. WAIT UNTIL THE LIGHT EMITTING DIODES ON THE CHARGE-DISCHARGE MONITOR BOARDS ARE OFF, APPROX. 3 MINUTES AFTER THE UNIT IS TURNED OFF.
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HF Series Generators Maintenance BATTERY POWERED GENERATOR: THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE THROUGH A LINE PLUG. WHEN IT DOES NOT WORK WITH STAND-ALONE, IT IS POWERED ON UNLESS THE SAFETY SWITCH INSTALLED IN THE ROOM ELECTRICAL CABINET IS OFF. WHEN THE UNIT IS POWERED, THE NEON LAMP (GREEN) LOCATED ON THE TRANSFORMER 6T2 IS ON.
HF Series Generators Maintenance GENERAL CLEANING NEVER ATTEMPT TO CLEAN OR HANDLE ANY PART OF THE X-RAY GENERATOR WHEN IT IS TURNED ON. SWITCH OFF THE GENERATOR MAIN DISCONNECT BEFORE CLEANING OR INSPECTING. 2.3.1 EXTERNAL SURFACES Clean external covers and surfaces frequently, particularly if corroding chemicals are present and specially parts in contact with the patient, with a cloth moistened in warm water with mild soap solution.
HF Series Generators Maintenance CABLE CHECKS CAREFULLY HANDLE ALL INTERNAL PARTS OF THE UNIT. Check that all electrical connections are firm and secure and that all cable clamps and strain reliefs are in place. Also check that connectors do not have exposed wire-veins and check cable sheaths (cable cover) for wear and fraying.
HF Series Generators Maintenance CONTROL CONSOLE CONDITION Check the proper connection and condition of the cables connected to the Console. If applicable, check the Handswitch condition. Verify that the Handswitch cable and its connection to the Console are in good condition.
HF Series Generators Maintenance If Fluoro is installed, select a workstation for Fluoro operation and observe: Fluoro parameters are displayed on the Fluoro Display. Change the Fluoro kV and observe that changes are correctly displayed. Check selection of another functions related to Fluoro if they are present (ABC, PPS, etc.).
HF Series Generators Maintenance HV TRANSFORMER CONDITION The HV Transformer contains “Shell Diala AX” oil. Check that there is not oil leakage. If found, remove the oil fill plug from the top of the HV Transformer and verify that the oil level is within 20 mm (3/4”) of the top surface of the HV Transformer.
HF Series Generators Maintenance RADIOGRAPHIC PARAMETERS With the generator power OFF, connect: Non-invasive kV Meter to measure kV. mAs Meter to the banana plug connections on the HV Transformer to measure mA or mAs (connect the mAs Meter for Digital mA Loops calibration).
HF Series Generators Maintenance 2.8.2 TEST FOR DIGITAL mA LOOP OPEN Set the dip switch 3000SW2-4 on the HT Controller Board in “On” position (Digital mA Loop Open / Filament Current Constant). Only for Generators with LF-RAC (LSS): Note - - When the mA Loop is open (dip switch 3000SW2-4 in “On”), the rotor runs for two minutes after release the handswitch push-button from “Preparation”...
HF Series Generators Maintenance 2.8.3 TEST FOR DIGITAL mA LOOP CLOSED Turn the Generator ON and select the “Direct” (No Bucky) workstation in one of the X-ray Tubes. Select the following parameters, make an exposure and note the mAs values read on the mAs Meter.
HF Series Generators Maintenance 2.9.1 OPTICAL DENSITY The Film Optical Density must be measured always on the same Note point for all the X-ray Films developed during this procedure. The recommended point is on the central axis of the Film with relation of the Anode and Cathode and as close as possible to center of the Film.
HF Series Generators Maintenance Make an exposure without film in the cassette and note the Exposure Time displayed on the Console, it should be approximately 100 ms. If necessary, change the Copper thickness (or if needed change the mA station) and make the exposure again.
HF Series Generators Maintenance Select 110 kV. Make an exposure without film in the cassette and check that the Exposure Time is higher than 20 ms. If necessary for that, change the Copper thickness (or if needed change the mA station) and make the exposure again.
HF Series Generators Maintenance 2.10 FLUORO CHECK Fluoro functions are calibrated by performing the following steps: Turn the Generator ON. Make sure that the Small Filament of the X-ray tube is properly warmed-up. Set up a Dosimeter to measure the Maximum Entrance Skin Exposure Dose Rate.
HF Series Generators Maintenance The Fluoro mA values are obtained by measuring the average mA using a mA meter in Fluoro. During Fluoro exposure, mA values are read directly with a mA Meter in DC connected to the mA Test Points (banana plug connections) on the HV Transformer.
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HF Series Generators Maintenance Select ABC mode. Place 2 mm of Copper (or equivalent homogeneous phantom) in the Collimator Filter Holder. Make a Fluoro exposure and check that Fluoro kVp displayed on the Console is between 80 kVp and 60 kVp. If it is more than 80 kV or less than 60 kV modify the Copper thickness in steps of 0.1 mm (or 0.2 mm)
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HF Series Generators Maintenance SECTION 3 SPECIAL MAINTENANCE RELATED TO BATTERY POWERED GENERATORS This Section only applies to Battery Powered Generators and Note must be performed at least once a year. BATTERY STORAGE CONDITIONS This generator should be stored at a dry environment around 20 C (68 F).
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Technical Publication SC-1005R0 Schematics HF Series Generators...
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HF Series Generators Schematics REVISION HISTORY REVISION DATE REASON FOR CHANGE Refer to each schematic This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page.
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HF Series Generators Schematics TABLE OF CONTENTS Sch. No. Scheme POWER CABINET 54302010 Compact Generator (for 2 Tubes or HS with LV-DRAC) A3274--01 Delayed Switch-Off PCB (only used with HS generators) A3000--xx HT Controller PCB (12 bits) A3004--xx Filament Control PCB...
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A2(B) 1 / 8 REVISED A. DIAZ 11/11/02 CN 05/109 A1(A) F. GARCIA 02/08/05 --LINE CONT --LINE CONT COMPACT- -LV DRAC/LF RAC CN 03/46,55,58,60 F. GARCIA 09/04/03 ( S3,S4--B4) SEDECAL GENERATOR CN 02/197 F. GARCIA 12/12/02 DESCRIPTION ISSUED BY DATE...
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2 / 8 ( S3,S4--B4) REVISED A. DIAZ 11/11/02 CN 05/109 F. GARCIA 02/08/05 THIS SHEET ONLY APPLIES TO SINGLE PHASE GENERATOR CN 03/46,55,58,60 F. GARCIA 09/04/03 COMPACT- -LV DRAC/LF RAC SEDECAL CN 02/197 F. GARCIA 12/12/02 GENERATOR DESCRIPTION ISSUED BY DATE...
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02/08/05 --TUBE 2 RTR respectively for High Speed Version COMPACT- -LV DRAC/LF RAC CN 03/46,55,58,60 F. GARCIA 09/04/03 SEDECAL CN 02/197 F. GARCIA 12/12/02 GENERATOR 6J1 connector used only for High Speed Version ( See LV DRAC documentation ) DESCRIPTION...
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02/08/05 --TUBE 2 RTR respectively for High Speed Version CN 03/46,55,58,60 F. GARCIA 09/04/03 COMPACT- -LV DRAC/LF RAC SEDECAL CN 02/197 F. GARCIA 12/12/02 GENERATOR 6J1 connector used only for High Speed Version ( See LV DRAC documentation ) DESCRIPTION...
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DRAWING F. GARCIA 30/09/02 5 / 8 REVISED A. DIAZ 11/11/02 +24V FANS POWER SUPPLY CN 05/109 F. GARCIA 02/08/05 CN 03/46,55,58,60 COMPACT- -LV DRAC/LF RAC F. GARCIA 09/04/03 SEDECAL CN 02/197 F. GARCIA 12/12/02 GENERATOR DESCRIPTION ISSUED BY DATE...
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11TS2 4TS3--1 REVISED A. DIAZ 11/11/02 ( S5--B3 ) THERM. COM 4TS3--3 CN 05/109 F. GARCIA 02/08/05 CN 03/46,55,58,60 0 VAC F. GARCIA 09/04/03 COMPACT- -LV DRAC/LF RAC SEDECAL CN 02/197 F. GARCIA 12/12/02 GENERATOR DESCRIPTION ISSUED BY DATE...
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A. DIAZ 11/11/02 --THERM. 2 4TS3--2 CN 05/109 ( S5--B3 ) F. GARCIA 02/08/05 to 11TS2 THERM. COM CN 03/46,55,58,60 F. GARCIA 09/04/03 COMPACT- -LV DRAC/LF RAC 4TS3--3 SEDECAL CN 02/197 F. GARCIA 12/12/02 0 VAC GENERATOR DESCRIPTION ISSUED BY DATE...
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4TS3--1 --THERM. 1 to 10TS2 CN 05/109 --THERM. 2 F. GARCIA 02/08/05 4TS3--2 --THERM. 2 CN 03/46,55,58,60 F. GARCIA 09/04/03 COMPACT- -LV DRAC/LF RAC SEDECAL THER. COM 4TS3--3 THERM. COM CN 02/197 F. GARCIA 12/12/02 GENERATOR DESCRIPTION ISSUED BY DATE...
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INTERFACE CONTROL BOARD NAME DATE SHEET / OF A3274--01 DWG: DRAWING F. GARCIA 05/05/98 1 / 1 REVISED A. DIAZ 05/05/98 SEDECAL CN 00/183 F. GARCIA 06/09/00 DELAYED SWITCH--OFF CN 99/003 F. GARCIA 13/01/99 INNERSCAN REV DESCRIPTION ISSUED BY DATE...
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A. Díaz 26/05/05 NC 05/027 F. Díaz 08/02/05 REVISED 100uF 100uF F. Díaz 1N4744 100nF 2-13 1N4744 100nF NC 04/202 02/12/04 100uF 100nF AC 01/04 F. Díaz 21/09/04 SEDECAL HT CONTROLLER NC 03/216 F. Díaz 18/12/03 DESCRIPTION ISSUED BY DATE...
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(3) R16, R17 = 4K02, and R20, R21 = 69K8 for A3000-36 F. Díaz NC 04/202 02/12/04 (7) Adjust R29 to have a period of 48 us at U19-5 AC 01/04 F. Díaz 21/09/04 SEDECAL HT CONTROLLER NC 03/216 F. Díaz 18/12/03 for A3000-43 DESCRIPTION ISSUED BY...
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NC 05/061 F. Díaz 01/04/05 DRAWING F. Díaz 26/05/05 A. Díaz 26/05/05 NC 05/027 F. Díaz 08/02/05 REVISED F. Díaz NC 04/202 02/12/04 AC 01/04 F. Díaz 21/09/04 SEDECAL HT CONTROLLER NC 03/216 F. Díaz 18/12/03 DESCRIPTION ISSUED BY DATE...
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LM7805 100nF 10uF/50V 100nF 1.5uF/250V-X2 10uF/50V 10uF/50V +SUPPLY EC4A13 -SUPPLY 10nF/250V-Y2 10nF/250V-Y2 Ground stud PCB 90068-03 NAME DATE SHEET / OF A3004-09/10/11/12 DRAWING F. Díaz 26/10/04 A. Díaz 26/10/04 REVISED SEDECAL Filament Driver HC NC 05/112 DESCRIPTION ISSUED BY DATE...
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3.- L1, L2, L3 Y K6 NO SE USAN EN SISTEMAS RAD ULN2803A 4.- K5 Y D11 NO SE MONTAN EN A3009-15 BZX55C10V NAME DATE SHEET / OF A3009-09/10/11/12/15 DRAWING F. Díaz 30/01/06 A. Díaz 30/01/06 I b2 I b1 REVISED 100K SEDECAL INTERFACE CONTROL DESCRIPTION ISSUED BY DATE...
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+500 VDC O +300 VDC : PUENTES W3 A W8 EN POS "A",Y AJUSTAR CON R20 NAME DATE SHEET / OF SALIDA NEGATIVA VARIABLE : PUENTES W3 A W10 EN POS "B" A3009-09/10/11/12/15 DRAWING F. Díaz 30/01/06 A. Díaz 30/01/06 I b2 I b1 REVISED SEDECAL INTERFACE CONTROL DESCRIPTION ISSUED BY DATE...
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+5VDC 100nF -DR1 -DR2 +5VDC -DR1 -DR2 DRIVER 115 VAC 115 VAC RTN -FAULT NAME DATE SHEET / OF A3063-03 F. Díaz 26/11/04 DRAWING REVISED A. Díaz 26/11/04 SEDECAL IPM DRIVER NC 04/195 F. Díaz 23/11/04 DESCRIPTION ISSUED BY DATE...
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CONNECTED TO PIN 14 TMR 1 FOR A3024-50/90 VERSION to U29-24 U32D F. GARCIA -EXPT 74HCT00 ATP CONSOLE A. DIAZ SEE TABLE ON PAGE 4 CN 04/158 (04-10-04) A3024-XX REV. 1N4148 to J12A-16, J12B-16 and U34-19 SEDECAL S.A. REV. MTD3055 REV. 10/10/00 DATE...
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RIBBON CABLE F. GARCIA ATP CONSOLE V ON X25320 U19B A. DIAZ MC14072B MC14050B 8255A (82C55) 74HCT138 8279 74HCT14 SEE TABLE ON PAGE 4 CN 04/158 (04-10-04) A3024-XX REV. 100nF 100nF 100nF 100nF 100nF SEDECAL S.A. REV. 100nF REV. 10/10/00 DATE...
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F. GARCIA 74HCT123 74HCT02 8255A 8255A ATP CONSOLE A. DIAZ SEE TABLE ON PAGE 4 EXP STOP CN 04/158 (04-10-04) EXT REF A3024-XX 100nF 100nF 100nF 100nF REV. JP23 SEDECAL S.A. REV. EXT SYNC CR19 to J2-14 REV. 1N4148 10/10/00 DATE...
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CR10 (PAGE 1, U30-21) 100uF BZX55C 6K81 PAGE 4 OF 4 2N4401 F. GARCIA CR11 ATP CONSOLE 1N4148 CONSOLE A. DIAZ DISPLAY SEE TABLE ON PAGE 4 BOARD CN 04/158 (04/10/04) BOARD A3024-XX REV. SEDECAL S.A. REV. REV. 10/10/00 DATE...
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Technical Publication RP-1024R0 Renewal Parts HF Series Generators KODAK...
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HF Series Generators Renewal Parts REVISION HISTORY REVISION DATE REASON FOR CHANGE OCT 1, 2005 New edition This Document is the english original version, edited and supplied by the manufacturer. The Revision state of this Document is indicated in the code number shown at the bottom of this page.
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HF Series Generators Renewal Parts FRU CODES FRU column identifies the Field Replaceable Units (FRU) with the codes: 1 = Replacement Part that should be in stock. 2 = No need to have it in stock, easy to get after order.
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HF Series Generators Renewal Parts FRONT PANEL (MOD. 3) Item Designation Mfg. Ref. Remarks FRONT PANEL (MOD. 3) PCB, HT Controller 12 bits A3000--33 U5 EPROM for 50, 64, or 80 kW SOFT--HT It can not be ordered without Generator Serial Number PCB, Interface Control Rad without HV.
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HF Series Generators Renewal Parts BACK PANEL (MOD. 4) Item Designation Mfg. Ref. Remarks BACK PANEL (MOD. 4) PCB, Delayed Switch OFF A3274--01 Only for High Speed Generator PCB, ATP Console A3024--21 Standard PCB, AEC Control A3012--05 Used for AEC...
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HF Series Generators Renewal Parts RIGHT SIDE PANEL (MOD. 6) Item Designation Mfg. Ref. Remarks RIGHT SIDE PANEL (MOD. 6) Contactor 3 Phase / 24V / 50 A 51405007 K5, K6 Resistor 20 Ohms / 100 W / 10% 52707021...
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HF Series Generators Renewal Parts LOCKS AND ADAPTATIONS PANEL (MOD. 12) / HV TRANSFORMER Item Designation Mfg. Ref. Remarks LOCKS AND ADAPTATIONS PANEL (MOD. 12) PCB, Locks A3214--01 PCB, AEC Cabinet Adaptation -- 4 Ion Chambers A3263--03 Used for 4 Ion Chambers...
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HF Series Generators Renewal Parts LV-DRAC - - HIGH SPEED STARTER (MOD. 11) Item Designation Mfg. Ref. Remarks LV-DRAC - - HIGH SPEED STARTER (MOD. 11) LV-DRAC -- High Speed Starter for 400 VAC A6378--26 For 1 or 2 Tubes...
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HF Series Generators Renewal Parts MISCELLANEOUS LIST OF PARTS WITHOUT ILLUSTRATION Item Designation Mfg. Ref. Remarks FUSE KIT F2 (1.5 A, 250V ) SB 53801012 On the Front Panel (Mod. 3) F3, F4, F5 (50 A, 600VAC) SB 53801011 Input Line Fuses (Mod. 6) F9 (0.4 A, 250V ) SB...
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IMPORTANT NOTE FOR X-RAY TUBE SEASONING The seasoning procedure should be carried out to assure a correct operation of the X-ray Tube when it is putting into operation for the first time (new X-ray Tubes). This action establishes a favorable distribution of the electrical charges and electrostatic stresses in the insulation system of the tube and the associated equipment.
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IMPORTANT NOTE FOR AUTO-CALIBRATION Auto-calibration procedure of “Digital mA Loop Open” (Filament Current Numbers) is the recommended method to achieve the most accurate calibration. In any case, Auto-Calibration is a help for the Manual Calibration procedure that can be performed at any moment or when Auto-calibration procedure is not fully performed. (Refer to Section 2.5 “Digital mA Loop Open”...
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To program shf 535 is identique sedecal programmation?