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2000 Series
Installation/Operation Manual with Service Re
For Champion Model DH2000 • Moyer Diebel Model MD2000
LISTED
3765 Champion Boulevard
Winston-Salem, NC 27105
(336) 661-1556 Fax: (336)661-1660
Toll-free: 1-800 858-4477
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
(905) 562-4195 Fax: (905) 562-4618
Toll-free: 1-800 263-5798
placement Parts
Door-type
High Temperature
Dishwasher
Model: 2000 Series
Hot water sanitizing machine w/fresh
water rinse and built-in stainless steel
electric booster
Issue Date:1.3.22
Manual P/N
114614 rev. T
For machines beginning with S/N D09037592 and above
Printed in the USA
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Summary of Contents for ALI Champion 2000 Series
- Page 1 2000 Series placement Parts Installation/Operation Manual with Service Re For Champion Model DH2000 • Moyer Diebel Model MD2000 Door-type High Temperature Dishwasher Model: 2000 Series Hot water sanitizing machine w/fresh water rinse and built-in stainless steel electric booster Issue Date:1.3.22 LISTED Manual P/N 114614 rev.
- Page 2 National Service Department In Canada: In the USA: Toll-free: (800) 263-5798 Toll-free: (800) 858-4477 Tel: (905) 562-4195 Tel: (336) 661-1556 Fax: (905) 562-4618 Fax: (336) 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com ATTENTION The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
- Page 3 Product Registration REGISTER YOUR PRODUCT to ACTIVATE YOUR WARRANTY. 4:34 PM Three ways to register: • Use your mobile phone to scan the QR code on the front of the control cabinet to access https://champdw.us/DH2000 or https://moyerdw.us/MD2000 • Visit our website at: http://www.moyerdiebel.com/warranty-registration http://www.championindustries.com/warranty-registration •...
- Page 4 Product Registration PRODUCT REGISTRATION BY FAX COMPLETE THIS FORM AND FAX TO: (336) 661-1660 in the USA 1-(800) 204-0109 in Canada PRODUCT REGISTRATION CARD Model Serial # Date of Installation: Company Name: Address: (Street) Province Postal Code Telephone #: ( Contact: Installation Company: Address:...
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Page 5: Revision History
Revision History Revision History Specifications are subject to change based on continual product improvement. Dishwasher owners may request a manual by calling 1(800) 858-4477 in USA and 1(800) 263-5798 in Canada. Revision Revised Serial Number Revision Date Pages Effectivity Description 6.12.09 D09037592 Released First Edition... -
Page 6: Limited Warranty
Limited Warranty LIMITED WARRANTY Champion Industries and Moyer Diebel (herein referred to as "The Companies"), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and 2674 N. Service Road, Jordan Station, Ontario, Canada, L0R 1S0, warrants machines, and parts, as set out below. Warranty of Machines: The Companies warrant all new machines of its manufacture bearing the name "Champion or Moyer Diebel"... -
Page 7: Table Of Contents
Table of Contents Table of Contents 2000 Series Door-type Dishwasher Revision History ......................i Limited Warranty ...................... ii Model Description ..................... iv Installation ......................1 Receiving .............. 1 Converting Straight-through to Corner Operation ..2 Electrical Connections ..........4 3 Phase Power Connections ......4 3 Phase to 1 Phase Conversion .... -
Page 8: Model Description
Model Description Model Description 2000 Series High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater. 208-240VAC/60/1 & 3 Field convertible single or three phase Self-draining pump Automatic start Fresh water rinse 55 racks per hour/60-second total cycle time Rinse sentry Automatic drain valve Optional Equipment... -
Page 9: Installation
Installation Receiving NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty. Inspect the outside of the dishwasher carton for signs of damage. Remove the carton and inspect the dishwasher for damage. Check for any accessories that may have shipped with your dishwasher. -
Page 10: Converting Straight-Through To Corner Operation
Installation Converting Straight-through Operation to Corner Operation Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine. Dish racks enter and exit the sides of a straight-through machine. Dish racks enter the side and exit the front of corner operation machine. - Page 11 Installation Converting Straight-through Operation to Corner Operation To convert track guides and door-lift for corner operation: Remove the rack guide (A); save the fasteners. Move (A) and re-attach as shown in the illustration at right. Slide a dish rack through the machine to check the guide to dish rack clearance.
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Page 12: Electrical Connections
Installation Electrical Connections Three Phase Connections WARNING: Electrocution or serious injury may result when working on an energized circuit. Disconnect power at the main breaker or service disconnect switch before working on the circuit. Lock-out and tag the breaker to indicate that work is being performed on the circuit. -
Page 13: Phase To 1 Phase Conversion
Installation Electrical Connections 3-Phase to 1-Phase Conversion SINGLE PHASE A standard 3-phase operation dishwasher can be converted for POWER CONNECTION 1-phase operation with the installation of a jumper wire on the main 208-240V/60/1 terminal and rewiring of the wash tank and booster tank heaters. A jumper wire, jumper bars and a new data plate are stowed on top of the wash tank heater junction box. -
Page 14: Hot Water Connection
Installation Hot Water Connection The hot water connection is located at the lower left-rear side of the dishwasher. A 3/4" line strainer and pressure regulating valve (PRV) were installed at the factory. The pressure regulating valve is stored in the dish rack, located inside the machine. -
Page 15: Drain Connections
Installation Drain Connection DRAIN GRAVITY DRAIN, 1" NPT CONNECTION STOP: IT IS HIGHLY RECOMMENDED THAT THE 1" DRAIN CONNECTION BE INCREASED TO A MINIMUM OF 1/12" TO ENSURE PROPER DRAIN FLOW. CAUTION: The dishwasher drain connection must comply with all local plumbing, health and safety codes. - Page 16 Installation Drain Valve Manual Operation • To manually operate the new valve, four 2.5mm socket allen screws must be removed, the valve coil removed, and the valve globe rotated with pliers. • The valve coil has an indicator line showing valve position. Ensure valve is reassembled in the same position.
- Page 17 Installation Optional Drain Water Tempering (DWT) Cold Water Connection COLD MINIMUM 1/2" NPT COLD WATER SUPPLY WATER MINIMUM/MAXIMUM INCOMING MINIMUM INCOMING MINIMUM/MAXIMUM TEMPERATURE SUPPLY FLOWING PRESSURE OPERATING FLOWING PRESSURE 55-75ºF / 13-24ºC 45 PSI / 310 kPa 18-20 PSI / 124/138 kPa CAUTION: To prevent damage to the dishwasher supply valves, the installing WATER HARDNESS OF 3 GRAINS/US GAL - 0.83 IMP GAL - 5.3mg/L OR LESS.
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Page 19: Vent Fan And Chemical Dispensers
Installation Vent Fan Control 1. A vent fan control signal is provided on a terminal block located SIGNAL ONLY inside the top-mounted control cabinet. The terminal locations are clearly marked. VENT FAN 2. The 120VAC signal is designed only to operate an external 120V vent fan contactor (supplied by others) and is limited to 1 AMP maximum load and is available when the dishwasher power... -
Page 20: Initial Start-Up
Initial Start-up Installation Check List Remove any protective film from dishwasher. Check the interior for foreign material. Make sure that the dishwasher is permanently located. Make sure that all utility connections are complete. Make sure that the chemical supply containers are full. Make sure that the pump suction screen is in place. -
Page 21: Operation
Operation Normal Operation Mode In-cycle Pressure Final Rinse Light Wash Power Gauge Temperature Switch Temperature Gauge Gauge Door Safety Switch Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC. Turn the main power on at the main circuit breaker. - Page 22 Operation Normal Operation Mode (continued) 12. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed. 13. The final rinse cycle begins at the end of the wash cycle and runs for approximately 12-seconds. 14.
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Page 23: Rinse Sentry Mode
Operation Rinse Sentry Operation Mode The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time. -
Page 24: Cleaning And Maintenance
Cleaning and Maintenance Cleaning After Each Meal Period or every 8 Hours of Operation. Press the lighted power switch to the OFF position. The power switch light will go out and the automatic drain cycle will operate for 10-minutes. Flush the interior of the machine with fresh water. Remove the scrap screens and remove debris in a waste container. -
Page 25: Service Replacement Parts
Cleaning and Maintenance At the End of the Day Perform Steps 1-10 on the previous page. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies Clean the final rinse arm nozzles using a small paper clip (B). -
Page 26: Deliming
Cleaning and Maintenance Deliming Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called deliming. Your dishwasher should be de-limed regularly;... -
Page 27: Maintenance
Cleaning and Maintenance Maintenance Daily Maintenance Check all of the wash arm and rinse arm spray jets and clean as necessary. Make sure the water supply is on and that the drain is not clogged. Check the temperature gauges and/or displays to ensure that they are operating. Make sure dish racks are in good condition. -
Page 28: Troubleshooting
Troubleshooting Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent: Make sure that the main water supply is turned on. Make sure that the main power is turned on. Make sure the machine is clean. - Page 29 Service Replacement Parts Service Replacement Parts Illustrations Page Wash Pump/Motor Assembly ........................Booster Assembly ............................Control Panel Assembly ..........................Wash and Rinse Spray Arm Assemblies ....................... Hood and Door Assembly .......................... Track Assembly ............................Wash Tank Heat, Drain, Screens, Hoses ...................... Dish racks, Line Strainer and Pressure Regulating Valve (PRV) .................
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Page 30: Wash Pump/Motor Assembly
Wash Pump/Motor Assembly... - Page 31 Wash Pump/Motor Assembly Item Part Description Qty. 114134 SLINGER, WATER 114135 114136 SCREW 114137 BACKPLATE, PUMP 114138 GASKET, PUMP 114139 SEAL, PUMP 114140 WASHER 114141 IMPELLER 114142 WASHER 114143 WASHER, LOCK 114144 NUT, IMPELLER 114145 HOUSING, PUMP 114322 CAPACITOR 15μF 114525 PUMP/MOTOR ASSEMBLY COMPLETE 220VAC/60/1...
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Page 32: Booster Assembly
Booster Assembly... - Page 33 Booster Assembly Item Part Description Qty. 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 100210 PLUG, 1/8" SST 100571 UNION, 3/4" NPT BRASS 102444 ELBOW, STREET 3/4" NPT X 90° BRASS 107550 VALVE, PRESSURE REG. 3/4" NPT BRASS 107908 COVER, HEATER 107966 NUT, HEX GRIP 10-32 SST W/NYLON 109069...
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Page 34: Control Panel Assembly
Control Panel Assembly... - Page 35 Control Panel Assembly Item Part Description Qty. 337307 16 " COVER, CABINET Beginning with D161114017 and above) ---- 336415 COVER, CABINET, Square Corners (From D150112221 to D161114017) ---- 335089 COVER, CABINET, Square Corners (From to D130711000 to D150112221) ---- 331602 COVER, CABINET, Round Corners (Prior to D130711000) 100097...
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Page 36: Wash And Rinse Spray Arm Assemblies
Wash and Rinse Spray Arm Assemblies... - Page 37 Wash and Rinse Spray Arm Assemblies Item Part Description Qty. 100135 GAUGE, PRESSURE 0-60 PSI 100156 LOCKNUT, 3/4" NPT BRASS 100171 BUSHING, RED. FACE 3/4" X 1/2" BRASS 100599 CROSS, 3/4" NPT BRASS 100736 BOLT, HEX HD. 1/4-20 X 3/4" SST 102388 BUSHING, RED 1/2"...
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Page 38: Hood And Door Assembly
Hood and Door Assembly 11 25 12 24 19... - Page 39 Hood and Door Assembly Item Part Description Qty. 100002 BOLT, HEX HD., 1/4-20 X 1-3/8" SST 100738 BOLT, HEX HD., 1/4-20 X 1" SST 106014 NUT, HEX ACORN PLAIN, 1/4-20 SST 106026 WASHER, FLAT 1/4" SST 107962 HANDLE, GRIP 107967 HEX, GRIP NUT, 1/4-20 SST W/NYLON 108954 HEX, GRIP NUT, 6-32 SST W/NYLON...
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Page 40: Track Assembly
Track Assemby... - Page 41 Track Assembly Item Part Description Qty. 100003 HEX PLAIN NUT, 1/4-20 SST 100073 SCREW, TRUSS HD., 1/4-20 X 1/2" SST 100754 SCREW, FLAT HD., 10-32 X 1/2" SST 104985 HEX PLAIN NUT, 10-32 SST 106482 WASHER, LOCK 1/4" SPLIT SST 106486 WASHER, LOCK #10 SPLIT, SST 332021...
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Page 42: Wash Tank Heat, Drain, Screens, Hoses
Wash Tank Heat, Drain, Screens, Hoses Begin with S/N D191108432 Prior to S/N D191108432... - Page 43 Wash Tank Heat, Drain, Screens, Hoses Item Part Description Qty. 100003 HEX PLAIN NUT, 1-4-20 SST 100007 SCREW, TRUSS HEAD 10-32 X 3/8" SST 100097 SCREW, TRUSS HEAD 10-32 X 1/2" SST 100154 HEX PLAIN NUT, 5/6-18 SST 100547 LOCKNUT, 1/2" NPT SST 100694 NIPPLE, 1"...
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Page 44: Dish Racks, Line Strainer And Pressure Regulating Valve (Prv)
Dish Racks, Line Strainer, PRV... - Page 45 Dish Racks, Line Strainer, PRV Item Part Description Qty. 101273 DISH RACK, FLAT-BOTTOM 101285 DISH RACK, PEG 110768 STRAINER, LINE 3/4" BRONZE 107550 VALVE, PRES. REGULATING 3/4" (Optional)
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